Lubricating oil water cooling device of wall reduction machine

By designing a cooling water tank and heat exchanger system, combined with the automatic control of solenoid valves and sensors, the problems of single cooling water circulation path and inaccurate temperature control in the water-cooling system are solved, efficient and stable lubricant cooling effect is achieved, and the processing quality and equipment life of the wall reducer are improved.

CN223228234UActive Publication Date: 2025-08-15SHANGHAI KANGDELAI PIPE MFG CO LTD
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Patent Information

Application Number
CN202422958576.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-08-15
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

In the existing lubricant oil cooling method of wall reducing machine, the cooling water circulation path of the water cooling system is single, unable to be flexibly adjusted, the cooling water temperature control is not accurate enough, and it is difficult to deal with changes in complex working conditions, resulting in low cooling efficiency and affecting processing quality and equipment life.

Method used

A device including a cooling water tank, heat exchanger, refrigeration pipeline, return pipeline and solenoid valve is designed. The cooling water is automatically replenished through the tap water inlet pipe, the circulation pump is used to increase the flow rate, and the water level and temperature sensors are combined to achieve automatic control to ensure the circulation and temperature adjustment of the cooling water.

Benefits of technology

It realizes automatic replenishment and recycling of cooling water, improves cooling efficiency and system stability, ensures efficient operation of the equipment under complex working conditions, and extends the equipment life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a wall reduction machine lubricating oil water cooling device which comprises a cooling water tank, a water tank water supplementing pipe is arranged at the top of the cooling water tank and connected with a tap water inlet pipe, a heat exchanger is further arranged on one side of the cooling water tank, and a water inlet pipe and a water outlet pipe are arranged on the two sides of the heat exchanger respectively. The end of the water inlet pipe is connected with a cold supplementing pipeline, the cold supplementing pipeline is connected with a tap water inlet pipe, one side of the drainage pipe is connected with a water tank backflow pipeline, the drainage pipe and the water tank backflow pipeline are both connected to a water outlet pipe opening of a heat exchanger water cooling pipeline, and the water tank backflow pipeline is communicated with a cooling water tank. According to the utility model, the circulation use of cooling water is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of water cooling equipment, in particular to a lubricating oil water cooling device for a wall-reducing machine. Background Art

[0002] Wall-reducing machines are widely used in the metalworking industry, primarily for reducing the wall thickness of metal pipes to meet diverse application requirements. During this process, the metal pipes undergo intense tensile deformation, generating significant heat. If this heat is not dissipated promptly and effectively, it can not only affect processing quality and production efficiency but can also lead to overheating and damage to the equipment. Therefore, effectively cooling the lubricating oil in wall-reducing machines has become a critical issue in this field.

[0003] Existing methods for cooling lubricating oil in wall-reducing machines mainly include air cooling, natural heat dissipation, and water cooling. Among them, the air cooling method uses a fan to blow away heat, which is suitable for small equipment, but the cooling effect is not good for large equipment and under high-load conditions. Natural heat dissipation relies on the natural flow of ambient air, has low cooling efficiency, and is difficult to meet the needs of industrial production. Water cooling is one of the most commonly used methods. The cooling water is transported to the heat exchanger through a circulating water pump, and the heat exchanger then transfers the heat to the external environment. However, the traditional water cooling system has some shortcomings, such as a single cooling water circulation path, inability to flexibly adjust, and insufficiently precise cooling water temperature control.

[0004] In practical applications, existing water cooling systems are often unable to cope with complex changes in working conditions. Therefore, there is an urgent need for a wall-reducing machine lubricating oil water cooling device that can effectively solve the above problems. Utility Model Content

[0005] The present application provides a lubricating oil water cooling device for a wall-reducing machine, which facilitates the recycling of cooling water.

[0006] The present application provides a lubricating oil water cooling device for a wall-reducing machine, which adopts the following technical solution:

[0007] A water-cooling device for lubricating oil of a wall-reducing machine comprises a cooling water tank, a water tank water supply pipe is provided on the top of the cooling water tank, the water tank water supply pipe is connected to the tap water inlet pipe, a heat exchanger is further provided on one side of the cooling water tank, a water inlet pipe and a drain pipe are respectively provided on both sides of the heat exchanger, the end of the water inlet pipe is connected to a cold supply pipe, the cold supply pipe is connected to the tap water inlet pipe, one side of the drain pipe is connected to a water tank return pipe, the drain pipe and the water tank return pipe are both connected to the water outlet of the heat exchanger water cooling pipe, and the water tank return pipe is connected to the cooling water tank.

[0008] By adopting the above technical solution, the utility model designs a water-cooling device for lubricating oil of a wall-reducing machine. When in use, a cooling water tank is used to provide cooling water. The water in the cooling water tank is provided through a tap water inlet pipe. The cooling water in the cooling water tank provides cooling water to the heat exchanger. When the water temperature in the cooling water tank is too high, the heat exchanger is directly connected to the tap water inlet pipe to extract water. The water in the heat exchanger can be refluxed through the water tank return pipe and circulated to the cooling water tank for use. In summary, the device can promote the recycling of cooling water

[0009] Preferably, a first solenoid valve is installed on the water tank water supply pipe, and the first solenoid valve controls the opening and closing of the water tank water supply pipe.

[0010] By adopting the above technical solution, the first solenoid valve can automatically control the water replenishment of the cooling water tank during use, ensuring that there is always sufficient cooling water in the tank, thereby improving cooling efficiency and system stability. At the same time, the use of the first solenoid valve makes the water replenishment process more convenient and automated, reducing the need for manual intervention.

[0011] Preferably, a circulation pump is provided on one side of the cooling water tank, the circulation pump is connected to a pumping pipe, and the pumping pipe is connected to the water inlet pipe of the heat exchanger.

[0012] By adopting the above technical solution, when in use, the circulating pump can effectively increase the flow rate of cooling water in the system, ensure that the cooling water can quickly enter the heat exchanger from the water tank, improve the heat exchange efficiency, and thus more effectively reduce the temperature of the lubricating oil.

[0013] Preferably, a second solenoid valve is provided on the cooling supply pipe, and the second solenoid valve is used to control the opening and closing of the cooling supply pipe.

[0014] By adopting the above technical solution, when in use, a second solenoid valve is provided on the cooling water supply pipe, which can effectively control the entry of cooling water supply to avoid excessive or insufficient water, thereby ensuring the stability of the cooling effect.

[0015] Preferably, a third solenoid valve is provided on the water tank return pipe, and the third solenoid valve is used to control the opening and closing of the return pipe.

[0016] By adopting the above technical solution, when in use, the setting of the third solenoid valve can achieve precise control of the opening and closing of the return pipe, thereby effectively adjusting the circulation volume of the cooling water and ensuring stable and reliable cooling efficiency.

[0017] Preferably, the cooling water tank is provided with a drain hole, the drain hole is connected to a sealing cover, and the drain hole is used to replace the water in the cooling water tank.

[0018] By adopting this technical solution, the drain hole can easily replace the water in the cooling water tank when needed, ensuring clean water quality and improving cooling efficiency. At the same time, the sealing cover design can prevent water evaporation and external impurities from entering, ensuring stable operation of the system.

[0019] Preferably, the cooling water tank is provided with an observation window for visually checking the water level in the cooling water tank.

[0020] By adopting the above technical solution, when in use, the observation window can intuitively understand the water level in the cooling water tank without relying on electronic equipment, avoiding equipment failure caused by too low or too high water level, and improving the reliability and safety of the system.

[0021] Preferably, a water level sensor and a temperature sensor are installed in the cooling water tank so as to automatically control the water replenishment and replacement operations according to the water temperature and water volume.

[0022] By adopting this technical solution, the water level sensor and temperature sensor installed in the cooling water tank can monitor the water temperature and water volume in real time during use, ensuring the stable operation of the cooling system. When the water temperature or water volume reaches the preset value, the system automatically initiates water replenishment or water replacement, preventing equipment damage caused by excessive water temperature or insufficient water volume, and improving system reliability and automation.

[0023] In summary, this application has the following beneficial effects:

[0024] 1. This utility model designs a water-cooling device for lubricating oil in a wall-reducing machine. By setting a cooling water tank and a heat exchanger and connecting the cooling supply pipe to the tap water inlet pipe, it realizes automatic replenishment of cooling water, ensuring that the cooling system is always in the best working condition, and effectively solves the problem of untimely cooling water replenishment in the prior art.

[0025] 2. The utility model designs a lubricating oil water cooling device for a wall-reducing machine. The first solenoid valve on the water tank supply pipe, the second solenoid valve on the cooling pipe, and the third solenoid valve on the return pipe together constitute an intelligent control system that can automatically adjust the inflow and outflow of cooling water according to actual needs, thereby improving the flexibility and reliability of the cooling system.

[0026] 3. The utility model designs a water cooling device for lubricating oil of a wall-reducing machine. The water level sensor and temperature sensor installed on the cooling water tank can monitor the water temperature and water volume in the water tank in real time to ensure the stable operation of the cooling system. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural diagram of an embodiment;

[0028] Figure 2A schematic diagram showing the structure of the drainage hole and the observation window in the embodiment;

[0029] Explanation of the accompanying symbols: 1. Cooling water tank; 2. Water tank water supply pipe; 3. Tap water inlet pipe; 4. Heat exchanger; 5. Water inlet pipe; 6. Drain pipe; 7. Cooling supply pipe; 8. Water tank return pipe; 9. First solenoid valve; 10. Circulation pump; 11. Pumping pipe; 12. Second solenoid valve; 13. Third solenoid valve; 14. Drain hole; 15. Observation window; 16. Water level sensor; 17. Temperature sensor. DETAILED DESCRIPTION

[0030] The present invention will be described in further detail below with reference to the accompanying drawings. Like components are denoted by like reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," "lower," "bottom," and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inner" and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0031] Example 1

[0032] The utility model discloses a lubricating oil water cooling device for a wall reducing machine, such as Figure 1 As shown, it includes a cooling water tank 1, a water tank supply pipe 2 is provided on the top of the cooling water tank 1, the water tank supply pipe 2 is connected to the tap water inlet pipe 3, and a first solenoid valve 9 is installed on the water tank supply pipe 2. The first solenoid valve 9 controls the opening and closing of the water tank supply pipe 2.

[0033] A heat exchanger 4 is also provided on one side of the cooling water tank 1. A water inlet pipe 5 and a water outlet pipe 6 are provided on both sides of the heat exchanger 4. A circulating pump 10 is provided on one side of the cooling water tank 1. The circulating pump 10 is a centrifugal pump with high flow and head. A pumping pipe 11 is connected to the circulating pump 10. The pumping pipe 11 is connected to the water inlet pipe 5 of the heat exchanger 4. A filter can be installed on the pumping pipe 11 to filter impurities in the water and prevent clogging of the heat exchanger 4. The filter can be made of stainless steel or nylon, which has good corrosion resistance and filtering effect. A cooling feed pipe 7 is connected to the end of the water inlet pipe 5. The cooling feed pipe 7 is connected to the tap water inlet pipe 3. When the water temperature in the cooling water tank 1 is too high, tap water is directly drawn from the cooling feed pipe 7 for use. A second solenoid valve 12 is provided on the cooling feed pipe 7. The second solenoid valve 12 can also be an electric valve or a pneumatic valve for remote control. When the cooling water temperature is too high, the second solenoid valve 12 will open to introduce low-temperature tap water for cooling.

[0034] The end of the drain pipe 6 is connected to the water tank return pipe 8, which is connected to the cooling water tank 1. A third solenoid valve 13 is provided on the water tank return pipe 8. The selection of the third solenoid valve 13 is consistent with the first solenoid valve 9 and the second solenoid valve 12. An electric valve or a pneumatic valve can be selected according to actual conditions. The cooling water in the heat exchanger 4 can be recycled. The third solenoid valve 13 will be opened to allow the cooled water to flow back into the cooling water tank 1, forming a closed-loop cooling system. This design can effectively replenish and replace the cooling water, ensure the stable operation of the cooling system, and thus improve the working efficiency and service life of the wall reducing machine.

[0035] The cooling water tank 1 is also equipped with a water level sensor 16 and a temperature sensor 17. The water level sensor 16 is used to monitor the water level in the cooling water tank 1, and the temperature sensor 17 is used to monitor the temperature of the cooling water. These sensors can transmit data to the control system to achieve automated water replenishment and water replacement operations.

[0036] Working Principle: This utility model designs a water-cooling device for lubricating oil in a wall-reducing machine. By adding a circulating pump 10, the water in the cooling water tank 1 is circulated to the heat exchanger 4, thereby accelerating the heat exchange rate and improving the cooling efficiency. At the same time, the water level sensor 16 and the temperature sensor 17 monitor the water level and temperature in the water tank in real time. When the water level is lower than the preset value, the first solenoid valve 9 will automatically open to replenish cooling water into the water tank; when the water temperature in the cooling water tank 1 exceeds the preset value, the second solenoid valve 12 will open, introducing low-temperature tap water into the heat exchanger 4 for cooling; when the third solenoid valve 13 opens, the cooled water in the heat exchanger 4 will flow back into the water tank, forming a closed-loop cooling system.

[0037] Example 2

[0038] like Figure 2 As shown, this embodiment differs from the previous embodiment in that the cooling water tank 1 is provided with a drain hole 14, which is connected to a sealing cover for replacing the water in the cooling water tank 1. The design of drain hole 14 makes it easier to replace the cooling water, reducing maintenance time and cost. The cooling water tank 1 is also provided with an observation window 15. The observation window 15 is made of transparent glass and allows direct viewing of the water level in the tank. The design of observation window 15 allows the operator to monitor the water level in real time, ensuring that the tank is always in optimal working condition.

[0039] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A lubricating oil water cooling device for a wall-reducing machine, characterized in that: The invention comprises a cooling water tank (1), wherein a water tank water supply pipe (2) is provided on the top of the cooling water tank (1), and the water tank water supply pipe (2) is connected to a tap water inlet pipe (3); a heat exchanger (4) is further provided on one side of the cooling water tank (1); a water inlet pipe (5) and a drain pipe (6) are respectively provided on both sides of the heat exchanger (4); an end of the water inlet pipe (5) is connected to a cooling supply pipe (7), and the cooling supply pipe (7) is connected to the tap water inlet pipe (3); one side of the drain pipe (6) is connected to a water tank return pipe (8); the drain pipe (6) and the water tank return pipe (8) are both connected to the water outlet of the water cooling pipe of the heat exchanger (4); and the water tank return pipe (8) is connected to the cooling water tank (1).

2. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: A first electromagnetic valve (9) is installed on the water tank water supply pipe (2), and the first electromagnetic valve (9) controls the opening and closing of the water tank water supply pipe (2).

3. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: A circulation pump (10) is provided on one side of the cooling water tank (1), a water pumping pipe (11) is connected to the circulation pump (10), and the water pumping pipe (11) is connected to the water inlet pipe (5) of the heat exchanger (4).

4. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: A second solenoid valve (12) is provided on the cooling supply pipe (7), and the second solenoid valve (12) is used to control the opening and closing of the cooling supply pipe (7).

5. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: A third solenoid valve (13) is provided on the water tank return pipe (8), and the third solenoid valve (13) is used to control the opening and closing of the return pipe.

6. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: The cooling water tank (1) is provided with a drain hole (14), a sealing cover is connected to the drain hole (14), and the drain hole (14) is used to replace the water in the cooling water tank (1).

7. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: The cooling water tank (1) is provided with an observation window (15) for visually checking the water level in the cooling water tank (1).

8. The lubricating oil water cooling device for a wall-reducing machine according to claim 1, characterized in that: The cooling water tank (1) is equipped with a water level sensor (16) and a temperature sensor (17) so as to automatically control water replenishment and water replacement operations according to water temperature and water volume.