Brake chamber detection clamping mechanism
Through the combined design of the top clamp assembly, the middle clamping ring assembly and the bottom positioning assembly, combined with the cylinder drive lock block and the infrared transmitting device, the problems of uneven clamping force, poor adaptability, wear and damage and low degree of automation of the brake air chamber detection clamping mechanism are solved, and the detection and clamping effect with high automation, stability and low maintenance costs are achieved.
Patent Information
- Application Number
- CN202422069941.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing brake air chamber detection clamping mechanism has problems such as uneven clamping force, poor adaptability, wear and damage, low degree of automation and high maintenance costs.
The combination design of the top clamp assembly, the middle clamp assembly and the bottom positioning assembly is adopted, combining the swing arm cylinder, rotating claw, fixing claw and positioning block, the brake air chamber is clamped by the cylinder drive lock block, and the position certainty is improved by manual positioning and fine-tuning the slide assembly and infrared transmitting device.
The brake air chamber is clamped with high automation degree, avoiding wear and damage, improving the stability and adaptability of detection, and reducing maintenance costs.
Smart Images

Figure CN223229200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake air chamber detection clamping mechanisms, in particular to a brake air chamber detection clamping mechanism. Background Art
[0002] The brake chamber test clamping mechanism is an important part of the brake chamber test system used to fix and clamp the brake chamber for testing. Existing brake chambers are subject to load during positioning and tightening during testing, resulting in poor stability during the test process. Specifically, they have the following disadvantages: uneven clamping force. If the clamping device is not designed properly or adjusted properly, the brake chamber may be subjected to uneven force during the clamping process, thus affecting the accuracy of the test results; poor adaptability. For brake chambers of different specifications and models, different clamping devices may need to be replaced or the clamping mechanism adjusted, increasing the complexity and cost of the test; wear and damage. During long-term use, the clamping device and positioning mechanism may wear or be damaged, affecting the stability and reliability of the test; low degree of automation. Some traditional clamping mechanisms may rely on manual operation for clamping and positioning, reducing test efficiency and increasing the possibility of human error; high maintenance cost. High-precision clamping mechanisms and positioning mechanisms may require regular maintenance and calibration, increasing maintenance cost and time cost. Utility Model Content
[0003] In order to overcome the existing deficiencies, the utility model provides a brake air chamber detection clamping mechanism.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a brake air chamber detection clamping mechanism, including a top clamping block assembly, a middle snap ring assembly and a bottom positioning assembly; the bottom positioning assembly is arranged in the middle of the operating table, the operating table is provided with a back plate, the upper part of the back plate is provided with a detection assembly, and the middle snap ring assembly is installed in the middle; the top clamping block assembly is fixed to the bottom of the detection assembly, including a swing arm cylinder, a rotating claw, a fixed claw and a positioning block, the positioning block is fixed to the bottom of the detection assembly, a swing arm cylinder is installed on the side, and a fixed claw is installed on the bottom; the output end of the swing arm cylinder is connected to the rotating claw, the front end of the rotating claw is provided with a right locking block, and the front end of the fixed claw is provided with a left locking block; a plug is provided in the middle of the right locking block, and a socket matching the plug is provided in the middle of the left locking block.
[0005] According to another embodiment of the present invention, the bottom positioning assembly further includes a groove and a clamping block; a plurality of groups of clamping blocks are provided around the groove, and the clamping blocks are distributed in a circular pattern.
[0006] According to another embodiment of the present invention, the groove is a hemispherical structure with a through hole in the middle and positioning rings on the four walls.
[0007] According to another embodiment of the present invention, it further includes that the middle snap ring assembly includes a left snap ring and a right snap ring that are symmetrically arranged; the left snap ring and the right snap ring are respectively connected to the cylinder output shaft, and are fixed on a group of manual positioning fine-tuning slide assemblies through the cylinder seat, and the manual positioning fine-tuning slide assembly is fixed on the back plate.
[0008] According to another embodiment of the present invention, the manual positioning fine-tuning slide assembly further includes a guide mechanism, a feed mechanism, a clamping mechanism and a slide moving mechanism; the guide mechanism includes a slide groove and a guide rod, the slide moving mechanism is a slider slidingly connected in the slide groove, the guide rod passes through the slider and is fixed at both ends of the slide groove, the feed mechanism is fixed at the top of the slide groove, passes through the slide groove and is connected to the inside of the slider through an internal screw rod, and the top of the screw rod is connected to a knob; the clamping mechanism is arranged on the side of the slider, and the front of the slider is fixed with a cylinder seat.
[0009] According to another embodiment of the present invention, further comprising: two groups of infrared emitting devices are symmetrically provided on the bottom of the cylinder seat.
[0010] The beneficial effects of the utility model are: high degree of automation, no damage to the brake chamber body, better ability to lock the brake chamber, and convenience for various tests, such as reciprocating fatigue test and pressure test, etc.; the brake chamber can adapt to various signals and has strong adaptability; the clamping block, locking block, and retaining ring can be easily replaced to avoid high wear and damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 1. It is a schematic structural diagram of the top clamp assembly;
[0014] Figure 3 It is a cross-sectional view of the left locking block and the right locking block;
[0015] Figure 4 It is a structural diagram of the manual positioning fine adjustment slide assembly;
[0016] Figure 5 This is a top view of the bottom positioning component.
[0017] In the figure, 1 is the top clamping block assembly, 2 is the middle retaining ring assembly, 3 is the bottom positioning assembly, 4 is the operating table, 5 is the back plate, 6 is the swing arm cylinder, 7 is the rotating claw, 8 is the fixed claw, 9 is the positioning block, 10 is the left locking block, 11 is the right locking block, 12 is the plug, 13 is the socket, 14 is the groove, 15 is the clamping block, 16 is the through hole, 17 is the positioning ring, 18 is the left retaining ring, 19 is the right retaining ring, 20 is the manual positioning fine-tuning slide assembly, 21 is the guide mechanism, 22 is the feeding mechanism, 23 is the clamping mechanism, and 24 is the slide moving mechanism. DETAILED DESCRIPTION
[0018] like Figure 1 It is a structural schematic diagram of the present invention, a brake air chamber detection clamping mechanism, including a top clamping block assembly 1, a middle snap ring assembly 2 and a bottom positioning assembly 3; the bottom positioning assembly 3 is arranged in the middle of an operating table 4, the operating table 4 is provided with a back plate 5, the upper section of the back plate 5 is provided with a detection assembly, and a middle snap ring assembly 2 is installed in the middle; the top clamping block assembly 1 is fixed to the bottom of the detection assembly, including a swing arm cylinder 6, a rotating claw 7, a fixed claw 8 and a positioning block 9, the positioning block 9 is fixed to the bottom of the detection assembly, a swing arm cylinder 6 is installed on the side, and a fixed claw 8 is installed at the bottom; the output end of the swing arm cylinder 6 is connected to the rotating claw 7, the front end of the rotating claw 7 is provided with a right locking block 11, and the front end of the fixed claw 8 is provided with a left locking block 10; a plug 12 is provided in the middle of the right locking block 11, and a socket 13 matching the plug 12 is provided in the middle of the left locking block 10.
[0019] In the specific operation process, the swing arm cylinder 6 drives the rotating claw 7 to rotate, and the fixed claw 8 is aligned, so that the plug 12 passes through the round hole at the tail of the connecting fork of the brake air chamber, and then is fastened and locked through the socket 13.
[0020] According to another embodiment of the present invention, the bottom positioning assembly 3 further includes a groove 14 and a clamping block 15; a plurality of groups of clamping blocks 15 are provided around the groove 14, and the clamping blocks 15 are distributed in a circumferential manner.
[0021] According to another embodiment of the present invention, the groove 14 is a hemispherical structure with a through hole 16 in the middle and positioning rings 17 on the four walls.
[0022] Specifically, the through hole 16 is used to place the air inlet on the top of the brake air chamber, and the positioning ring 17 and the clamping block 15 outside the groove 14 position the upper cover, making it convenient for the middle clamping ring assembly 2 and the top clamping block assembly 1 to clamp the brake air chamber.
[0023] According to another embodiment of the present invention, the middle snap ring assembly 2 further includes a left snap ring 18 and a right snap ring 19 that are symmetrically arranged; the left snap ring 18 and the right snap ring 19 are respectively connected to the cylinder output shaft, and are fixed on a group of manual positioning fine-tuning slide assemblies 20 through the cylinder seat, and the manual positioning fine-tuning slide assembly 20 is fixed on the back plate 5.
[0024] The specific operation process is to make the left snap ring 18 and the right snap ring 19 move relative to each other through the cylinder output shaft, and then clamp the middle of the brake air chamber.
[0025] According to another embodiment of the present invention, the manual positioning fine-tuning slide assembly 20 further includes a guide mechanism 21, a feed mechanism 22, a clamping mechanism 23 and a slide moving mechanism 24; the guide mechanism 21 includes a slide groove and a guide rod, the slide moving mechanism 24 is a slider slidably connected in the slide groove, the guide rod passes through the slider and is fixed at both ends of the slide groove, the feed mechanism 22 is fixed at the top of the slide groove, passes through the slide groove through the internal screw rod and is connected to the inside of the slider, and the top of the screw rod is connected to the knob; the clamping mechanism 23 is arranged on the side of the slider, and the front of the slider is fixed to the cylinder seat.
[0026] Specifically, the guide mechanism 21 ensures the parallelism and straightness of the moving surface of the slide, which is the key to the accuracy of the slide. The feeding mechanism 22 pushes the moving surface of the slide to move to achieve position adjustment; when the slide moves to the specified position, the clamping mechanism 23 fixes the slide by generating friction to prevent it from moving under external force or impact; the slide moving mechanism 24 provides support and fixed points for the slide to ensure the stability of the slide during movement.
[0027] The specific operation process is to install the middle clamping ring assembly 2 on the back of the slider of the slide moving mechanism 24 to ensure that the installation is firm and not loose. The feeding mechanism 22 fine-tunes the position of the slider through the top knob, moves the slider up and down along the guide rod until it is appropriate, and moves to the specified position and locks it through the clamping mechanism 23.
[0028] According to another embodiment of the present invention, the bottom of the cylinder seat is symmetrically provided with two groups of infrared emitting devices for determining the position of the brake chamber.
[0029] The above description is only illustrative and not restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all of them will fall within the scope of protection of the present invention.
Claims
1. A brake chamber detection clamping mechanism, characterized in that: The invention comprises a top clamping block assembly (1), a middle clamping ring assembly (2) and a bottom positioning assembly (3); the bottom positioning assembly (3) is arranged in the middle of an operating table (4); a back plate (5) is provided on the operating table (4); a detection assembly is provided on the upper section of the back plate (5), and a middle clamping ring assembly (2) is installed in the middle; the top clamping block assembly (1) is fixed to the bottom of the detection assembly, and comprises a swing arm cylinder (6), a rotating claw (7), a fixed claw (8) and a positioning block (9); the positioning block (9) is fixed to the bottom of the detection assembly, a swing arm cylinder (6) is installed on the side, and a fixed claw (8) is installed on the bottom; the output end of the swing arm cylinder (6) is connected to the rotating claw (7), a right locking block (11) is provided at the front end of the rotating claw (7), and a left locking block (10) is provided at the front end of the fixed claw (8); a plug (12) is provided in the middle of the right locking block (11), and a socket (13) matching the plug (12) is provided in the middle of the left locking block (10).
2. The brake chamber detection clamping mechanism according to claim 1, characterized in that: The bottom positioning assembly (3) comprises a groove (14) and a clamping block (15); a plurality of groups of clamping blocks (15) are arranged around the groove (14), and the clamping blocks (15) are distributed in a circular pattern.
3. The brake chamber detection clamping mechanism according to claim 2, characterized in that: The groove (14) is a hemispherical structure, with a through hole (16) provided in the middle and positioning rings (17) provided on the four walls.
4. The brake chamber detection clamping mechanism (23) according to claim 1, characterized in that: The middle snap ring assembly (2) comprises a symmetrically arranged left snap ring (18) and a right snap ring (19); the left snap ring (18) and the right snap ring (19) are respectively connected to the cylinder output shaft and fixed to a set of manual positioning fine-tuning slide assemblies (20) through the cylinder seat, and the manual positioning fine-tuning slide assemblies (20) are fixed to the back plate (5).
5. The brake chamber detection clamping mechanism according to claim 4, characterized in that: The manual positioning fine-tuning slide assembly (20) includes a guide mechanism (21), a feed mechanism (22), a clamping mechanism (23) and a slide moving mechanism (24); the guide mechanism (21) includes a slide groove and a guide rod, the slide moving mechanism (24) is a slider slidably connected in the slide groove, the guide rod passes through the slider and is fixed at both ends of the slide groove, the feed mechanism (22) is fixed at the top of the slide groove, passes through the slide groove and is connected to the inside of the slider through an internal screw rod, and the top of the screw rod is connected to a knob; the clamping mechanism (23) is arranged on the side of the slider, and the front of the slider is fixed to the cylinder seat.
6. The brake chamber detection clamping mechanism according to claim 4, characterized in that: Two groups of infrared emitting devices are symmetrically arranged on the bottom of the cylinder seat.