Electric power fitting wear detection device
By designing electric metal wear detection devices with components such as electric push rods, hydraulic rods and motors, the problem of not being able to detect the back of the metal in the prior art is solved, and comprehensive wear detection of the front and back of the metal is achieved, improving the accuracy and efficiency of the inspection.
Patent Information
- Application Number
- CN202421427650.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2035-05-12
AI Technical Summary
Existing power metal wear detection devices cannot perform wear detection on the back of the metal tool, which affects the accuracy of the test results or increases the detection cost.
A wear detection device for electric power metal tools is designed. By installing components such as electric push rods, hydraulic rods, screw rods and motors, the fixing, rotation and adjustment of the grinding wheel can be achieved, and the front and back sides of the metal tools can be comprehensively polished and tested.
The comprehensive wear inspection of the instrument is achieved, the accuracy and efficiency of the inspection are improved, and the error or cost increase caused by the inability to detect the back is avoided.
Smart Images

Figure CN223229406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wear detection, in particular to a wear detection device for electric hardware. Background Art
[0002] While filing this application, the applicant searched and discovered a Chinese patent application numbered "201921780369.3" that discloses a "device for testing the wear resistance of electrical hardware." The patent primarily comprises a test platform with a groove on its upper surface and brackets welded tightly to both sides of the upper surface. A cylinder is mounted on the top plate of the two brackets, and a base plate is positioned between the two brackets. The base plate is equipped with a motor, and a grinding wheel is mounted on one end of the motor's output end that passes through the base plate. In this device, when the cylinder's output end extends, a pressure rod pushes the motor downward, causing the base plate to move downward, allowing the grinding wheel to extend into the groove to perform a wear test on the hardware. The greater the cylinder's output end extends, the greater the pressure applied by the grinding wheel on the hardware surface. Conversely, the smaller the cylinder's output end extends, the less pressure applied by the grinding wheel on the hardware surface. This allows the wear resistance test of the hardware to be completed. However, this device cannot perform wear testing on the back of the hardware, which could affect the accuracy of the test results or increase the cost of testing. To this end, we propose an electrical hardware wear detection device to solve the above problems. Utility Model Content
[0003] The purpose of the present utility model is to provide a device for detecting wear of electrical fittings to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above-mentioned purpose, an electric hardware wear detection device is provided, comprising a base plate, the upper surface of the base plate is fixedly connected to a side plate, the upper surface of the base plate is fixedly connected to a limit plate No. 1, the right end face of the limit plate No. 1 is fixedly connected to the inner wall of the right end of the side plate, the upper surface of the limit plate No. 1 is slidably connected to a slider, the upper end face of the slider is rotatably connected to a disk, the upper surface of the disk is fixedly connected to two opposing columns, the right surface of the upper end of the left column is fixedly connected to an electric push rod mounting end, the right end face of the electric push rod mounting end is slidably connected to an electric push rod movable end, and the left surface of the upper end of the right column is fixedly connected to an anti-skid pad at a position opposite to the electric push rod movable end. The electric push rod is provided to facilitate the fixing of the hardware to prevent the hardware from slipping during grinding and testing, and the disk is provided to facilitate the rotation of the hardware so as to facilitate the grinding test of the back of the hardware.
[0005] According to the described electrical hardware wear detection device, a second limit plate is fixedly connected to the left side of the upper surface of the base plate, a hydraulic rod mounting end is slidably connected to the upper surface of the second limit plate, a hydraulic rod movable end is slidably connected to the upper end surface of the hydraulic rod mounting end, two horizontally arranged opposite fixed brackets are fixedly connected to the right side of the upper end of the hydraulic rod movable end, the two fixed brackets are rotatably connected to the opposite surfaces of the two fixed brackets, a rotating bracket is fixedly connected to the middle of the rotating shaft, and a grinding wheel is rotatably connected to the right end surface of the rotating bracket via a connecting shaft. The hydraulic rod is provided to facilitate the adjustment of the height of the grinding wheel relative to the hardware to grind the upper and lower surfaces of the hardware.
[0006] According to the described electrical hardware wear detection device, a first screw is rotatably connected to the right inner wall of the side plate. The central axis of the first screw extends horizontally through the upper end of the slider and outward. The first screw is threadedly connected to the slider. The first screw is provided to facilitate control of the distance between the hardware and the grinding wheel for better detection.
[0007] According to the described electrical hardware wear detection device, a second screw is vertically rotatably connected to the left side of the side plate. This screw extends through the hydraulic rod mounting end, with both front and rear ends contacting and rotatably connected to the inner wall of the side plate. The second screw is provided to facilitate control of the vertical position of the grinding wheel, thereby facilitating adjustment of the grinding wheel's position relative to the hardware.
[0008] According to the described electrical hardware wear detection device, the left side of the upper end of the movable end of the hydraulic rod is fixedly connected to the No. 3 motor, the right side of the upper end of the movable end of the hydraulic rod is rotatably connected to the worm, the right end of the rotating shaft is fixedly connected to the worm wheel, the direction of the central axis of the rotating shaft is consistent with the direction of the central axis of the worm wheel, and the right end of the worm is meshingly connected to the worm wheel.
[0009] According to the electric hardware wear detection device, a fourth motor is fixedly connected to the left side of the rotating bracket. The fourth motor is provided to control the rotation of the grinding wheel to grind the hardware to test the wear condition.
[0010] According to the described electrical fitting wear detection device, a first motor is fixedly connected to the right outer surface of the side panel, and a second motor is fixedly connected to the left outer surface of the side panel. The first motor controls the horizontal movement of the slider to adjust the distance between the fitting and the grinding wheel for better testing. The second motor controls the vertical movement of the hydraulic rod mounting end 15 to adjust the position of the grinding wheel 22 for more comprehensive testing of the fitting.
[0011] The beneficial effects of the utility model are as follows: by arranging a slider, a No. 1 screw rod, a No. 1 motor and a disc, the hardware can be moved back and forth to adjust the distance between the grinding wheel and the hardware and the hardware can be rotated to grind the back of the hardware, thereby realizing a comprehensive grinding test of the hardware and effectively improving work efficiency.
[0012] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0014] Figure 1 This is a three-dimensional diagram of the overall structure of an electric hardware wear detection device of the present utility model;
[0015] Figure 2 This is a three-dimensional diagram of the overall structure of an electric hardware wear detection device of the present utility model;
[0016] Figure 3 This is a top view of the overall structure of an electric hardware wear detection device of the utility model;
[0017] Figure 4 For this utility model Figure 1 A is an enlarged schematic diagram;
[0018] Legend:
[0019] 1. Bottom plate; 2. Side plate; 3. Limit plate No. 1; 4. Slider; 5. Disc; 6. Column; 7. Electric push rod mounting end; 8. Electric push rod movable end; 9. Anti-slip pad; 10. Screw rod No. 1; 11. Motor No. 1; 12. Limit plate No. 2; 13. Screw rod No. 2; 14. Motor No. 2; 15. Hydraulic rod mounting end; 16. Hydraulic rod movable end; 17. Motor No. 3; 18. Fixed bracket; 19. Rotating shaft; 20. Rotating bracket; 21. Motor No. 4; 22. Grinding wheel; 23. Worm; 24. Worm gear. DETAILED DESCRIPTION
[0020] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0021] Example 1:
[0022] Reference Figures 1 to 4The present invention provides an electric hardware wear detection device, which includes a base plate 1, a side plate 2 fixedly connected to the upper surface of the base plate 1, a first limit plate 3 fixedly connected to the upper surface of the base plate 1, the right end surface of the first limit plate 3 fixedly connected to the inner wall of the right end of the side plate 2, a slider 4 slidably connected to the upper surface of the first limit plate 3, a disc 5 rotatably connected to the upper end surface of the slider 4, two opposite columns 6 fixedly connected to the upper surface of the disc 5, an electric push rod mounting end 7 fixedly connected to the right end surface of the electric push rod mounting end 7, an electric push rod movable end 8 slidably connected to the right end surface of the electric push rod movable end 8, and an anti-slip pad 9 fixedly connected to the left side of the upper end of the right column 6 at a position opposite to the electric push rod movable end 8. The disc 5 can rotate on the slider 4 to adjust the surface of the hardware relative to the grinding wheel 22 for comprehensive testing.
[0023] The left side of the upper surface of the base plate 1 is fixedly connected to the second limit plate 12. The upper surface of the second limit plate 12 is slidably connected to the hydraulic rod mounting end 15. The upper end surface of the hydraulic rod mounting end 15 is slidably connected to the hydraulic rod movable end 16. The right side of the upper end of the hydraulic rod movable end 16 is fixedly connected to two horizontally arranged fixed brackets 18. The opposite surfaces of the two fixed brackets 18 are rotatably connected to the rotating shaft 19. The middle of the rotating shaft 19 is fixedly connected to the rotating bracket 20. The right end surface of the rotating bracket 20 is rotatably connected to the grinding wheel 22 through the connecting shaft. Starting the third motor 17 can control the rotation of the worm 23 to drive the rotation of the worm wheel 24 to control the rotation of the rotating shaft 19, thereby adjusting the angle of the grinding wheel 22.
[0024] The right inner wall of the side panel 2 is rotatably connected to a first screw 10. The center axis of the first screw 10 is horizontally extending through the upper end of the slider 4 and extending outward. The first screw 10 is threadedly connected to the slider 4. The rotation of the first screw 10 can control the left and right movement of the slider 4 to control the distance between the hardware and the grinding wheel 22.
[0025] A second screw 13 is vertically connected to the left side of the side panel 2. This screw 13 extends through the hydraulic rod mounting end 15, with both front and rear ends contacting and rotatably connected to the inner wall of the side panel 2. Screw 13 is threadedly connected to the hydraulic rod mounting end 15. Rotating the screw controls the movement of the hydraulic rod and the position of the grinding wheel 22.
[0026] A third motor 17 is fixedly connected to the left side of the upper end of the hydraulic rod's movable end 16. A worm 23 is rotatably connected to the right side of the upper end of the hydraulic rod's movable end 16. A worm gear 24 is fixedly connected to the right end of the rotating shaft 19. The central axis of the rotating shaft 19 aligns with the central axis of the worm gear 24, and the right end of the worm 23 is meshed with the worm gear 24. When the third motor 17 is connected to an external power source and then activated, it controls the rotation of the worm 23, which in turn drives the rotation of the worm gear 24, thereby controlling the rotation of the rotating shaft 19 and adjusting the angle of the grinding wheel 22.
[0027] The left side of the rotating bracket 20 is fixedly connected with a No. 4 motor 21. The No. 4 motor 21 is connected to an external power source and then started to control the rotation of the grinding wheel 22 to grind the hardware to test the wear condition.
[0028] Motor 11 is fixedly connected to the right outer surface of side panel 2, while motor 2 is fixedly connected to the left outer surface of side panel 2. Motor 11 is connected to an external power source and activated to control the horizontal movement of slide 4 to adjust the distance between the hardware and grinding wheel 22 for better testing. Motor 2 is connected to an external power source and activated to control the vertical movement of hydraulic rod mounting end 15 to adjust the position of grinding wheel 22 for more comprehensive hardware testing.
[0029] Working principle: Before the test starts, place the hardware between the movable end 8 of the electric push rod and the anti-slip pad 9, then start the electric push rod mounting end 7 to clamp the hardware stably, then adjust the hydraulic rod so that the height of the hardware is equivalent to the height of the grinding wheel 22, control the No. 2 motor 14 to move the hydraulic rod so that the grinding wheel 22 is facing the hardware, and then start the No. 1 motor 11 to rotate the No. 1 screw 10 to control the hardware to move near the grinding wheel 22 so that it can contact it. At this time, the No. 4 motor 21 can be started to rotate the grinding wheel 22 to grind the progress to test the wear. When the current surface grinding is completed, the No. 3 motor 17 can be controlled to adjust the rotation of the worm 23 to control the up and down offset of the grinding wheel 22 to grind the front. After the front grinding is completed, the disc 5 can be rotated to turn the back of the hardware to the front and grind again.
[0030] Example 2:
[0031] The existing patent embodiment mentioned in the above background technology is an anti-wear detection device for electrical hardware, which includes a detection platform, characterized in that: the upper surface of the detection platform is provided with a groove, and brackets are tightly welded on both sides of the upper surface of the detection platform, and the brackets are provided with notches. The top ends of the two brackets are tightly welded with top plates, and a through hole is provided on the top plate. A cylinder is provided on the upper surface of the top plate at the position of the through hole, and a pressure rod is tightly welded at one end of the output end of the cylinder extending into the through hole, and a bottom plate is provided between the two brackets, and springs are provided on the lower surfaces of both ends of the bottom plate, and a motor is provided on the bottom plate, and a grinding wheel is installed at one end of the motor output end passing through the bottom plate.
[0032] Conclusion: In Example 1, a slider 4 and a disc 5 are provided, which can achieve the effect of adjusting the surface of the hardware to be rotated to change the grinding surface after grinding with the grinding wheel. In Example 2, a cylinder, a motor and a grinding wheel are provided, which solves the problem that the anti-wear detection device of the electric hardware is not convenient to adjust the surface pressure of the grinding wheel and the hardware during the detection process. However, in Example 1, the hardware can be rotated on the disc after being fixed by providing a disc and a column, which solves the problem that the hardware cannot rotate after being fixed, resulting in only a part of the surface of the hardware being tested, resulting in inaccurate structure. In Example 2, the electric hardware to be tested is placed in the groove, and the device cannot perform wear detection on the back of the hardware, which will affect the accuracy of the test results.
[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An electrical hardware wear detection device, comprising a base plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to the side plate (2), the upper surface of the bottom plate (1) is fixedly connected to a first limiting plate (3), the right end surface of the first limiting plate (3) is fixedly connected to the inner wall of the right end of the side plate (2), the upper surface of the first limiting plate (3) is slidably connected to a slider (4), the upper end surface of the slider (4) is rotatably connected to a disk (5), the upper surface of the disk (5) is fixedly connected to two opposite columns (6), the right surface of the upper end of the left column (6) is fixedly connected to an electric push rod mounting end (7), the right end surface of the electric push rod mounting end (7) is slidably connected to an electric push rod movable end (8), and the left side of the upper end of the right column (6) is fixedly connected to an anti-slip pad (9) at a position opposite to the electric push rod movable end (8).
2. The electrical hardware wear detection device according to claim 1, characterized in that: The left side of the upper surface of the bottom plate (1) is fixedly connected to a second limiting plate (12); the upper surface of the second limiting plate (12) is slidably connected to a hydraulic rod mounting end (15); the upper end surface of the hydraulic rod mounting end (15) is slidably connected to a hydraulic rod movable end (16); the right side of the upper end of the hydraulic rod movable end (16) is fixedly connected to two horizontally arranged opposite fixed brackets (18); the opposite surfaces of the two fixed brackets (18) are rotatably connected to a rotating shaft (19); the middle part of the rotating shaft (19) is fixedly connected to a rotating bracket (20); the right end surface of the rotating bracket (20) is rotatably connected to a grinding wheel (22) via a connecting shaft.
3. The electrical hardware wear detection device according to claim 1, characterized in that: The right inner wall of the side plate (2) is rotatably connected to a first screw rod (10), the central axis of the first screw rod (10) is horizontally oriented and passes through the upper end of the slider (4) and extends outward, and the first screw rod (10) and the slider (4) are threadedly connected.
4. The electrical hardware wear detection device according to claim 1, characterized in that: The left side of the side plate (2) is rotatably connected to a second screw rod (13) in the vertical direction. The second screw rod (13) passes through the hydraulic rod mounting end (15) and both front and rear ends are in contact with the inner wall of the side plate (2) and are rotatably connected.
5. The electrical hardware wear detection device according to claim 2, characterized in that: The left side of the upper end of the movable end (16) of the hydraulic rod is fixedly connected to a No. 3 motor (17), the right side of the upper end of the movable end (16) of the hydraulic rod is rotatably connected to a worm (23), the right end of the rotating shaft (19) is fixedly connected to a worm wheel (24), the central axis direction of the rotating shaft (19) is consistent with the central axis direction of the worm wheel (24), and the right end of the worm (23) is meshed with the worm wheel (24).
6. The electrical hardware wear detection device according to claim 2, characterized in that: A fourth motor (21) is fixedly connected to the left side of the rotating bracket (20).
7. The electrical hardware wear detection device according to claim 1, characterized in that: A first motor (11) is fixedly connected to the right outer surface of the side plate (2), and a second motor (14) is fixedly connected to the left outer surface of the side plate (2).
Citation Information
Patent Citations
Electric power fitting wear resistance detection device
CN210953684U