Vision and height detection equipment with double objective tables
Through the dual-load stage design and the visual and height detection equipment driven by worm gear and worm meshing, the problem of low efficiency of single-load stage is solved, and efficient and accurate multi-functional inspection is achieved, suitable for large-scale production and continuous inspection.
Patent Information
- Application Number
- CN202422295664.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing single-load stage visual and height detection equipment is low in efficiency when facing large-scale production and complex inspection tasks. It requires frequent replacement of items to be tested, which increases the labor intensity of operators and cannot meet the efficient production needs of the continuous inspection production line.
The dual-load stage structure is designed, using a rotating shaft and a turntable connection, combined with an infrared laser emitter, a laser rangefinder and a visual detection camera, and the worm gear and worm meshing drive is driven to achieve stable rotation and multi-functional detection of the turntable, allowing two objects to be detected simultaneously, achieving a seamless workflow.
It improves detection efficiency, ensures detection accuracy and consistency, reduces the impact of equipment shaking, extends the service life of the equipment, and increases operational convenience.
Smart Images
Figure CN223229461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a vision and height detection equipment designed with double loading platforms. Background Art
[0002] In modern industrial production, the requirements for product quality inspection are becoming increasingly stringent. With the continuous advancement of science and technology, visual and height inspection technologies have been widely used in various fields.
[0003] Based on the above, the inventors have discovered the following problems: the current single-stage vision and height detection equipment is less efficient when faced with large-scale production and complex detection tasks. Since it can only detect one object at a time, the items to be tested need to be frequently replaced during the detection process, which not only wastes time, but also increases the labor intensity of the operator. At the same time, for some production lines that require continuous detection, single-stage equipment cannot meet the needs of efficient production.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a visual and height detection equipment with a double-stage design is provided to achieve a more practical purpose. Utility Model Content
[0005] The purpose of the present utility model is to provide a visual and height detection device with a dual-stage design to solve the problem that the current single-stage visual and height detection equipment proposed in the above background technology has low efficiency when facing large-scale production and complex detection tasks. Since it can only detect one object at a time, the object to be tested needs to be frequently replaced during the detection process, which not only wastes time, but also increases the labor intensity of the operator. At the same time, for some production lines that require continuous detection, the single-stage equipment cannot meet the needs of efficient production.
[0006] In view of the above problems, the technical solution proposed by the present invention is:
[0007] The visual and height detection equipment with a double-stage design includes a chassis, a turntable is provided on one side of the top of the chassis, a rotating shaft is rotatably connected to one side of the top of the chassis, the top of the rotating shaft is connected to the middle of the bottom end of the turntable, a rotating support mechanism for supporting the turntable is installed on the top of the chassis, a column is installed on the other side of the top of the chassis, a cross frame is installed on the top of the column, an infrared laser emitter for positioning the object to be measured is provided in the middle of one side of the top of the turntable, a laser rangefinder is provided in the middle of the other side of the top of the turntable, visual detection cameras are provided on both sides of the laser rangefinder, the top of the infrared laser emitter, the top of the laser rangefinder and the top of the visual detection camera are all fixedly connected to the bottom end of the cross frame, a partition is installed in the middle of the top of the turntable, and a driving mechanism for driving the rotating shaft to rotate is installed inside the chassis.
[0008] Furthermore, the driving mechanism includes a retaining frame, the bottom end of the retaining frame is fixedly connected to the inner bottom end of the chassis, a motor is installed on one side of the retaining frame, the bottom end of the rotating shaft passes through the inner top end of the chassis, the output end of the motor is fitted with a worm, and the outer bottom end of the rotating shaft is fitted with a worm wheel, and the worm wheel and worm are meshing.
[0009] The beneficial effect of adopting the above further scheme is that through the engagement of the worm wheel and the worm, the motor drives the rotating shaft to rotate through the worm and the worm wheel, which has the advantages of smooth transmission and high precision, can ensure the rotation accuracy of the turntable and improve detection accuracy.
[0010] Furthermore, the bottom end of the rotating shaft is rotatably connected to a retaining seat, and the bottom end of the retaining seat is fixedly connected to the inner bottom end of the chassis.
[0011] The beneficial effect of adopting the above further solution is that the bottom end of the rotating shaft is rotatably connected to the retaining seat, thereby providing bottom support for the rotating shaft and further improving the stability of the rotating shaft.
[0012] Furthermore, a reinforcement block is installed on the top end of one side of the column, and the top end of the reinforcement block is fixedly connected to the bottom end of the cross frame.
[0013] The beneficial effect of adopting the above further solution is that by installing a reinforcement block on the top of one side of the column, the connection strength between the column and the cross frame is enhanced, the structural stability of the entire detection equipment is improved, and it is ensured that the detection results will not be affected by the shaking of the equipment during the detection process.
[0014] Furthermore, the rotating support mechanism includes an annular slide rail, the bottom end of which is fixedly connected to the top of the chassis, and a plurality of support columns are installed at the bottom end of the turntable. The bottom end of the support column is rotatably connected to a ball bearing, and the bottom end of the ball bearing is in contact with the inner bottom end of the annular slide rail.
[0015] The beneficial effect of adopting the above-mentioned further scheme is that, through the cooperation between the annular slide rail, the support column and the ball bearing, the rotation of the turntable is smoother, the friction resistance is reduced, and the service life of the turntable is increased. At the same time, it also provides stable support for the turntable, ensures the stability of the turntable during rotation, and improves the detection accuracy.
[0016] Furthermore, support bases are installed at the four corners of the bottom end of the chassis, and the bottom ends of the support bases are provided with anti-slip textures.
[0017] The beneficial effect of adopting the above further solution is that support bases are installed at the four corners of the bottom end of the chassis to provide stable support for the chassis, ensuring that the entire detection equipment will not shake during operation.
[0018] Furthermore, a control panel is installed on one side of the chassis, and the control panel is connected to the motor, infrared laser transmitter, laser rangefinder and visual detection camera through wires.
[0019] The beneficial effect of adopting the above further solution is that a control panel is installed on one side of the chassis, which makes the device controllable and increases the convenience of product use.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: the visual and height detection equipment with a double-stage design is connected by the top of the rotating shaft and the middle of the bottom end of the turntable, which can realize the rotation of the turntable, facilitate the switching detection of different loading areas, and improve the detection efficiency; through the setting of the infrared laser emitter, the object to be measured can be positioned, and the accuracy and consistency of the detection can be improved; the height and appearance of the object can be detected respectively by the laser rangefinder and the visual detection camera, and multi-functional detection can be realized; through the setting of the partition, the turntable is divided into two loading areas, and it is possible to prepare objects on one loading area while inspecting in one loading area, and realize a seamless workflow; through the meshing of the worm gear and the worm, the motor drives the rotating shaft to rotate through the worm gear and the worm gear, which has the advantages of smooth transmission and high precision, can ensure the rotation accuracy of the turntable, and improve the detection accuracy; the bottom end of the rotating shaft is connected to maintain The seat provides bottom support for the rotating shaft, further improving the stability of the rotating shaft; a reinforcement block is installed on the top of one side of the column to enhance the connection strength between the column and the cross frame, thereby improving the structural stability of the entire detection equipment and ensuring that the detection result will not be affected by the shaking of the equipment during the detection process; the cooperation of the annular slide rail, the support column and the ball bearing makes the rotation of the turntable smoother, reduces friction resistance, and increases the service life of the turntable. At the same time, it also provides a stable support for the turntable, ensures the stability of the turntable during the rotation process, and improves the detection accuracy; support seats are installed at the four corners of the bottom end of the chassis to provide stable support for the chassis, ensuring that the entire detection equipment will not shake during operation; a control panel is installed on one side of the chassis to realize device controllability and increase the convenience of product use; the utility model can effectively realize the dual-stage design, allowing two objects to be tested to be placed at the same time, greatly improving the detection efficiency and having high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is one of the three-dimensional structural diagrams disclosed in the embodiment of the present utility model;
[0022] Figure 2 This is the second schematic diagram of the three-dimensional structure disclosed in the embodiment of the present utility model;
[0023] Figure 3 This is one of the schematic diagrams of the disassembled three-dimensional structure disclosed in the embodiment of the present utility model;
[0024] Figure 4 This is the second schematic diagram of the disassembled three-dimensional structure disclosed in the embodiment of the present utility model;
[0025] Figure 5 This is a cross-sectional view of the chassis disclosed in an embodiment of the present utility model.
[0026] In the figure: 100, chassis; 101, support base; 102, rotating shaft; 103, turntable; 104, partition; 105, rotating support mechanism; 10501, annular slide rail; 10502, support column; 10503, ball bearing; 106, column; 107, cross frame; 108, reinforcement block; 109, infrared laser emitter; 110, laser rangefinder; 111, visual inspection camera; 112, control panel; 113, driving mechanism; 11301, retaining frame; 11302, motor; 11303, worm; 11304, worm gear; 114, retaining base. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-Figure 5The present invention provides a technical solution: a visual and height detection device with a double-stage design, including a chassis 100, a turntable 103 is provided on one side of the top of the chassis 100, a rotating shaft 102 is rotatably connected to one side of the top of the chassis 100, the top of the rotating shaft 102 is connected to the middle of the bottom end of the turntable 103, a rotating support mechanism 105 for supporting the turntable 103 is installed on the top of the chassis 100, a column 106 is installed on the other side of the top of the chassis 100, a cross frame 107 is installed on the top of the column 106, an infrared laser emitter 109 for locating the object to be measured is provided in the middle of one side of the top of the turntable 103, a laser rangefinder 110 is provided in the middle of the other side of the top of the turntable 103, visual detection cameras 111 are provided on both sides of the laser rangefinder 110, the top of the infrared laser emitter 109, the top of the laser rangefinder 110 and the visual detection camera 1 The top of 11 is fixedly connected to the bottom of the horizontal frame 107, and a partition 104 is installed in the middle of the top of the turntable 103. A driving mechanism 113 for driving the rotating shaft 102 to rotate is installed inside the chassis 100. The top of the rotating shaft 102 is connected to the middle of the bottom of the turntable 103, so that the turntable 103 can be rotated, which is convenient for switching detection of different loading areas and improving detection efficiency. Through the setting of the infrared laser emitter 109, the object to be tested can be positioned to improve the accuracy and consistency of detection. The height and appearance of the object can be detected respectively by the laser rangefinder 110 and the visual detection camera 111, realizing multi-functional detection. The turntable 103 is divided into two loading areas by the setting of the partition 104. While detecting in one loading area, objects in another loading area can be prepared, realizing a seamless workflow.
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 5The driving mechanism 113 includes a holder 11301, the bottom end of the holder 11301 is fixedly connected to the inner bottom end of the chassis 100, a motor 11302 is installed on one side of the holder 11301, the bottom end of the rotating shaft 102 passes through the inner top end of the chassis 100, the output end of the motor 11302 is covered with a worm 11303, the outer bottom end of the rotating shaft 102 is covered with a worm gear 11304, the worm gear 11304 and the worm gear 11303 are engaged, the bottom end of the rotating shaft 102 is rotatably connected to the holder 114, the bottom end of the holder 114 is fixedly connected to the inner bottom end of the chassis 100, a reinforcing block 108 is installed on the top end of one side of the column 106, the top of the reinforcing block 108 and the cross frame 1 07 is fixedly connected at the bottom end, and the worm gear 11304 and the worm 11303 are engaged, so that the motor drives the rotating shaft 102 to rotate through the worm 11303 and the worm gear 11304, which has the advantages of smooth transmission and high precision, can ensure the rotation accuracy of the turntable 103, and improve the detection accuracy. The bottom end of the rotating shaft 102 is rotatably connected with a retaining seat 114 to provide bottom support for the rotating shaft 102, further improving the stability of the rotating shaft 102. A reinforcing block 108 is installed on the top of one side of the column 106 to enhance the connection strength between the column 106 and the cross frame 107, thereby improving the structural stability of the entire detection equipment and ensuring that the detection results will not be affected by the shaking of the equipment during the detection process.
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 5The rotating support mechanism 105 includes an annular slide rail 10501, the bottom end of the annular slide rail 10501 is fixedly connected to the top of the chassis 100, and a plurality of support columns 10502 are installed at the bottom end of the turntable 103. The bottom end of the support column 10502 is rotatably connected to the ball 10503, and the bottom end of the ball 10503 is in contact with the inner bottom end of the annular slide rail 10501. The four corners of the bottom end of the chassis 100 are all equipped with support seats 101, and the bottom end of the support seat 101 is provided with an anti-slip texture. A control panel 112 is installed on one side of the chassis 100, and the control panel 112 is connected to the motor 11302, the infrared laser emitter 109, and the laser detector 11302 through wires. The distance meter 110 and the visual inspection camera 111, through the cooperation of the annular slide rail 10501, the support column 10502 and the ball bearing 10503, make the rotation of the turntable 103 smoother, reduce friction resistance, and increase the service life of the turntable. At the same time, it also provides stable support for the turntable 103, ensures the stability of the turntable during rotation, and improves the detection accuracy. Support bases 101 are installed at the four corners of the bottom end of the chassis 100 to provide stable support for the chassis 100, ensuring that the entire detection equipment will not shake during operation. A control panel 112 is installed on one side of the chassis 100 to make the equipment controllable and increase the convenience of product use.
[0033] Specifically, the working principle of the visual and height detection equipment with a dual-stage design is as follows: when in use, the top of the rotating shaft 102 is connected to the middle of the bottom of the turntable 103, so that the turntable 103 can be rotated, which is convenient for switching detection of different loading areas and improving detection efficiency. The infrared laser emitter 109 is set to locate the object to be detected, and the accuracy and consistency of detection are improved. The height and appearance of the object can be detected respectively by the laser rangefinder 110 and the visual detection camera 111, realizing multi-functional detection. The setting of the partition 104 divides the turntable 103 into two loading areas. While testing in one loading area, objects in the other loading area can be prepared, realizing a seamless workflow. The worm gear 11304 and the worm 11303 are engaged, and the motor drives the rotating shaft 102 to rotate through the worm 11303 and the worm gear 11304. This has the advantages of smooth transmission and high precision, and can ensure the rotation accuracy of the turntable 103 and improve the detection accuracy. The bottom end of the rotating shaft 102 is rotatably connected to the retaining seat 114. The bottom support is provided for the rotating shaft 102, and the stability of the rotating shaft 102 is further improved. A reinforcing block 108 is installed on the top of one side of the column 106 to enhance the connection strength between the column 106 and the cross frame 107, thereby improving the structural stability of the entire detection equipment and ensuring that the detection result will not be affected by the shaking of the equipment during the detection process. The cooperation between the annular slide rail 10501, the support column 10502 and the ball bearing 10503 makes the rotation of the turntable 103 smoother, reduces friction resistance, and increases the service life of the turntable. At the same time, The turntable 103 provides stable support to ensure the stability of the turntable during rotation and improve the detection accuracy. Support bases 101 are installed at the four corners of the bottom end of the chassis 100 to provide stable support for the chassis 100 and ensure that the entire detection equipment will not shake during operation. A control panel 112 is installed on one side of the chassis 100 to achieve device controllability and increase product convenience. The utility model can effectively realize the dual-stage design, allowing two objects to be tested to be placed at the same time, greatly improving the detection efficiency and having high practical value.
Claims
1. The visual and height detection equipment with dual-stage design is characterized by: The invention comprises a case (100), wherein a turntable (103) is provided on one side of the top of the case (100), a rotating shaft (102) is rotatably connected to one side of the top of the case (100), the top of the rotating shaft (102) is connected to the middle of the bottom of the turntable (103), a rotating support mechanism (105) for supporting the turntable (103) is installed on the top of the case (100), a column (106) is installed on the other side of the top of the case (100), a cross frame (107) is installed on the top of the column (106), and a cross frame (107) is provided on the middle of one side of the top of the turntable (103) for positioning the object to be measured. The invention relates to a rotating disk (103) having an infrared laser emitter (109) at a position, a laser rangefinder (110) is provided in the middle of the other side of the top of the rotating disk (103), and visual detection cameras (111) are provided on both sides of the laser rangefinder (110). The top of the infrared laser emitter (109), the top of the laser rangefinder (110) and the top of the visual detection camera (111) are all fixedly connected to the bottom of the horizontal frame (107). A partition (104) is installed in the middle of the top of the rotating disk (103). A driving mechanism (113) for driving the rotating shaft (102) to rotate is installed inside the chassis (100).
2. The visual and height detection equipment with a dual-stage design according to claim 1 is characterized in that: The driving mechanism (113) comprises a retaining frame (11301), the bottom end of the retaining frame (11301) is fixedly connected to the inner bottom end of the chassis (100), a motor (11302) is mounted on one side of the retaining frame (11301), the bottom end of the rotating shaft (102) passes through the inner top end of the chassis (100), a worm (11303) is mounted on the output end of the motor (11302), and a worm wheel (11304) is mounted on the outer bottom end of the rotating shaft (102), and the worm wheel (11304) and the worm wheel (11303) are meshed.
3. The visual and height detection equipment with a dual-stage design according to claim 1 is characterized in that: The bottom end of the rotating shaft (102) is rotatably connected to a retaining seat (114), and the bottom end of the retaining seat (114) is fixedly connected to the inner bottom end of the chassis (100).
4. The visual and height detection equipment with a dual-stage design according to claim 1 is characterized in that: A reinforcing block (108) is installed on the top end of one side of the upright column (106), and the top end of the reinforcing block (108) is fixedly connected to the bottom end of the cross frame (107).
5. The visual and height detection equipment with a dual-stage design according to claim 1 is characterized in that: The rotating support mechanism (105) includes an annular slide rail (10501), the bottom end of the annular slide rail (10501) is fixedly connected to the top end of the chassis (100), and a plurality of support columns (10502) are installed at the bottom end of the turntable (103). The bottom ends of the support columns (10502) are rotatably connected to balls (10503), and the bottom ends of the balls (10503) are in contact with the inner bottom end of the annular slide rail (10501).
6. The visual and height detection equipment with a dual-stage design according to claim 1 is characterized in that: Support bases (101) are installed at the four corners of the bottom end of the chassis (100), and the bottom end of the support base (101) is provided with anti-slip texture.
7. The visual and height detection equipment with a dual-stage design according to claim 2 is characterized in that: A control panel (112) is installed on one side of the chassis (100), and the control panel (112) is connected to the motor (11302), the infrared laser transmitter (109), the laser rangefinder (110) and the visual detection camera (111) through wires.