Tensioning structure for enhancing stability of dry-type iron core reactor

By using the solenoid main body to connect the core body in the dry core reactor, and using the extrusion assembly and tightening mechanism, the problem of structural instability under high voltage levels is solved, achieving the effect of stability and noise reduction.

CN223230208UActive Publication Date: 2025-08-15SHANDONG HADA ELECTRIC CO LTD
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Patent Information

Application Number
CN202422397315.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-15
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing dry iron core reactors are unstable under high voltage levels, resulting in uneven coil spacing, increasing production costs and product volume.

Method used

The core body is connected to the solenoid main body, and the stable fixation of the solenoid main body is achieved through the extrusion assembly and tightening mechanism, including the telescopic assembly, the fixing assembly and the pulling belt.

Benefits of technology

Effectively suppress solenoid vibration, prevent core displacement and loosening of lamination, reduce noise levels, and adapt to solenoid body of different spacings, improve stability and reduce spacing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tensioning structure for enhancing the stability of a dry-type iron core reactor, which relates to the technical field of reactors, and comprises three solenoid main bodies, the inner walls of the three solenoid main bodies are sleeved with iron core main bodies, and the inner walls of the three solenoid main bodies are sleeved with the iron core main bodies. The upper end and the lower end of the iron core body penetrate through the exteriors of the upper ends and the lower ends of the solenoid bodies correspondingly, the outer wall of the iron core body is symmetrically sleeved with two extrusion assemblies, the two extrusion assemblies make contact with the upper surfaces and the lower surfaces of the three solenoid bodies correspondingly, and tightening mechanisms are arranged on the outer sides of the solenoid bodies. Through the tightening mechanism, vibration generated in the use process of the solenoid main bodies is effectively restrained, mechanical stress is reduced, iron core displacement or lamination loosening can be prevented, noise level is reduced, the distance between the solenoid main bodies can be reduced, and meanwhile the solenoid main bodies can be suitable for solenoid main bodies with different distances.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a tensioning structure for enhancing the stability of a dry-type iron core reactor. Background Art

[0002] Reactors, also known as inductors, are widely used in circuits. Due to the effect of electromagnetic induction in circuits, there is a certain inductance, which can prevent current changes. Dry-type iron core reactors are composed of multiple discs stacked and cast into a whole. In existing high-voltage products, the coils are connected by conductor materials and stainless steel tie rods, or an intermediate through-core structure is used in the three-phase core column.

[0003] However, for reactors with a relatively high overall height, it is difficult to tighten the above structure only by relying on the axial upper and lower pull rods, which will lead to instability of the overall structure. For high-voltage reactors, in order to ensure the insulation distance between the coils and the stainless steel pull rods, it is necessary to increase the distance between the coils or increase the length of the pull plate, which will lead to an increase in the product volume and thus increase the production cost. At the same time, the spacing between the coils on different types of iron core reactors is also different. Based on this, a tightening structure is now provided to enhance the stability of dry-type iron core reactors, which can eliminate the disadvantages of existing devices. Utility Model Content

[0004] The purpose of the utility model is to provide a tensioning structure for enhancing the stability of a dry-type iron core reactor, so as to solve the problems in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A tensioning structure for enhancing the stability of a dry-type iron-core reactor comprises three solenoid bodies, each of which is sleeved with an iron core body on its inner wall. The upper and lower ends of the iron core body extend through the exterior of the upper and lower ends of the solenoid body, respectively. Two extrusion assemblies are symmetrically sleeved on the outer wall of the iron core body, and the two extrusion assemblies are in contact with the upper and lower surfaces of the three solenoid bodies, respectively. A tightening mechanism is provided on the outer side of the solenoid body.

[0007] The tightening mechanism includes:

[0008] Two groups of second connecting plates are symmetrically arranged on the outside of a solenoid body, and two second connecting plates are provided in one group. The two second connecting plates are respectively located at one end of the two extrusion components and contact the outer walls of the two extrusion components. Two first connecting plates are symmetrically provided on the outside of the two second connecting plates.

[0009] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0010] In an optional solution: the tightening mechanism further includes:

[0011] a telescopic assembly provided at an end of the second connecting plate away from the extrusion assembly, the telescopic assembly being used to adjust the distance between the second connecting plate and the two first connecting plates according to the distance between the three solenoid bodies;

[0012] The telescopic assembly includes:

[0013] A second movable block is fixedly connected to an end of the second connecting plate away from the extrusion assembly, wherein both sides of the second movable block are fixedly connected to telescopic rods, and a side of the telescopic rod away from the second movable block is fixedly connected to the first movable block, and the first movable block is fixedly connected to the first connecting plate;

[0014] A fixing assembly is provided on one side of the two first connecting plates away from the telescopic rod, and the fixing assembly is used to install and fix the two first connecting plates respectively;

[0015] The second connecting plate and the two first connecting plates are provided with a plug-in assembly at one end of the extrusion assembly away from the solenoid body, and the plug-in assembly is used to longitudinally limit the second connecting plate and the two first connecting plates.

[0016] In an optional solution: the fixing assembly is a fixing plate fixedly connected to the side of the first connecting plate away from the second moving block, and the fixing plate is fixedly connected to the extrusion assembly by bolts;

[0017] A tightening assembly is provided on the outside of the solenoid body, and the tightening assembly is used to pull the two extrusion assemblies to squeeze and fix the upper and lower ends of the solenoid body.

[0018] In an optional solution, the tightening assembly includes:

[0019] Two groups of drawstrings are symmetrically arranged on the outside of the two extrusion components, and one group of drawstrings is provided with two. The two drawstrings are respectively located on both sides of the second moving block and are sleeved on the outer wall of the telescopic rod.

[0020] In an optional solution, the plug-in component includes:

[0021] A second positioning plug plate is fixedly connected to the second connecting plate and is located at an end of the extrusion assembly away from the solenoid body, two first positioning plug plates are symmetrically arranged on the outside of the second positioning plug plate, and the two first positioning plug plates are respectively fixedly connected to the two first connecting plates;

[0022] The ends of the two extrusion assemblies away from the solenoid body are both provided with a first limiting assembly, and the first limiting assembly is used to perform lateral limiting on the second positioning plug-in plate and the first positioning plug-in plate.

[0023] In an optional solution, the first limiting component includes:

[0024] Three fixing frames are arranged at equal intervals in the transverse direction at one end of the extrusion assembly away from the solenoid body, the three fixing frames respectively sleeve the outer walls of the second positioning plug-in plate and the two first positioning plug-in plates, and are fixedly connected to the extrusion assembly by bolts;

[0025] The three fixing frames are each internally provided with a second limiting component, and the second limiting component is used to longitudinally limit the second positioning plug-in plate and the first positioning plug-in plate.

[0026] In an optional solution, the second limiting component includes:

[0027] The two fixing guide bars are symmetrically fixedly connected to the inner wall of the fixing frame, and the second positioning plug-in plate and the first positioning plug-in plate are both sleeved on the outer walls of the fixing guide bars.

[0028] In an optional solution, the outer walls of the upper and lower ends of the core body are both truncated cone-shaped, and holes for the core body to pass through are formed at the connection positions between the extrusion assembly and the core body.

[0029] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0030] The utility model uses a tightening mechanism to effectively suppress the vibration generated by the solenoid body during use, reduce mechanical stress, prevent the iron core from shifting or the laminations from loosening, reduce the noise level, and reduce the spacing between the solenoid bodies. At the same time, it is suitable for solenoid bodies with different spacings. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural diagram of the present utility model.

[0032] Figure 2 This is a schematic diagram of the cross-sectional structure of the extrusion component of the present utility model.

[0033] Figure 3 It is a structural schematic diagram of the tightening mechanism of the present utility model.

[0034] Figure 4 For the utility model Figure 2 Schematic diagram of the local enlarged structure at point A in the figure.

[0035] Notes on the accompanying drawings: 1. Solenoid body; 201. Telescopic rod; 202. First moving block; 203. Pull belt; 204. Fixed plate; 205. First connecting plate; 206. First positioning plug-in plate; 207. Fixed guide bar; 208. Fixed frame; 209. Second moving block; 2010. Second connecting plate; 2011. Second positioning plug-in plate; 3. Iron core body; 4. Extrusion assembly. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0037] In one embodiment, Figures 1-4 As shown, a tensioning structure for enhancing the stability of a dry-type iron-core reactor includes a solenoid body 1. Three solenoid bodies 1 are provided. The inner walls of the three solenoid bodies 1 are all sleeved with an iron core body 3. The upper and lower ends of the iron core body 3 respectively extend to the outer sides of the upper and lower ends of the solenoid body 1. Two extrusion assemblies 4 are symmetrically sleeved on the outer walls of the iron core body 3. The two extrusion assemblies 4 are respectively in contact with the upper and lower surfaces of the three solenoid bodies 1. The outer walls of the upper and lower ends of the iron core body 3 are both truncated cone-shaped. A hole groove for the iron core body 3 to pass through is formed at the connection position between the extrusion assembly 4 and the iron core body 3. A tightening mechanism is provided on the outer side of the solenoid body 1.

[0038] The tightening mechanism includes:

[0039] Two sets of second connecting plates 2010 are symmetrically arranged on the outside of a solenoid body 1, and two second connecting plates 2010 are provided in one set. The two second connecting plates 2010 are respectively located at one end of the two extrusion components 4 and contact the outer walls of the two extrusion components 4. Two first connecting plates 205 are symmetrically arranged on the outside of the two second connecting plates 2010;

[0040] In this embodiment, it is necessary to specifically explain that the extrusion assembly 4 is composed of an iron yoke and a fixing clamp. Two fixing clamps are provided, and the two fixing clamps are respectively located at the two ends of the iron yoke. The fixing clamps squeeze and fix the iron yoke through the through-rod.

[0041] During installation, the three solenoid bodies 1 are placed in sequence on the upper surface of an extrusion assembly 4. During this process, the core body 3, driven by the solenoid body 1, penetrates the extrusion assembly 4, and then another extrusion assembly 4 is sleeved on the top outer wall of the core body 3, thereby achieving the initial installation and positioning of multiple solenoid bodies 1;

[0042] Afterwards, the two extrusion assemblies 4 can be tightened by the tightening mechanism, and the upper and lower ends of the three solenoid bodies 1 can be squeezed by the two extrusion assemblies 4 respectively, thereby effectively increasing the stability of the solenoid bodies 1 during use, effectively suppressing the vibration generated by the solenoid bodies 1 during use, reducing mechanical stress, preventing the core from shifting or the laminations from loosening, reducing the noise level, and reducing the spacing between the solenoid bodies 1. At the same time, it is applicable to solenoid bodies with different spacings;

[0043] In one embodiment, Figure 1-Figure 3 As shown, the tightening mechanism also includes:

[0044] A telescopic assembly is provided at the end of the second connecting plate 2010 away from the extrusion assembly 4, and the telescopic assembly is used to adjust the distance between the second connecting plate 2010 and the two first connecting plates 205 according to the distance between the three solenoid bodies 1;

[0045] The telescopic components include:

[0046] A second movable block 209 is fixedly connected to the end of the second connecting plate 2010 away from the extrusion assembly 4. Telescopic rods 201 are fixedly connected on both sides of the second movable block 209. The telescopic rod 201 consists of two inner and outer pipes. The length is adjusted by relative movement between the inner and outer pipes. A first movable block 202 is fixedly connected to the side of the telescopic rod 201 away from the second movable block 209. The first movable block 202 is fixedly connected to the first connecting plate 205. The position of the two first connecting plates 205 can be adjusted according to the length between the three solenoid bodies 1 through the telescopic rods 201.

[0047] A fixing assembly is provided on one side of the two first connecting plates 205 away from the telescopic rod 201, and the fixing assembly is used to install and fix the two first connecting plates 205;

[0048] The second connecting plate 2010 and the two first connecting plates 205 are located at one end of the extrusion assembly 4 away from the solenoid body 1 and are provided with a plug-in assembly, which is used to longitudinally limit the second connecting plate 2010 and the two first connecting plates 205;

[0049] In one embodiment, Figure 1-Figure 3 As shown, the fixed assembly is a fixed plate 204 fixedly connected to the side of the first connecting plate 205 away from the second moving block 209. The fixed plate 204 is fixedly connected to the extrusion assembly 4 by bolts. The first connecting plate 205 can be firmly fixed to the end surface of the extrusion assembly 4 through the fixed plate 204;

[0050] A tightening assembly is provided on the outside of the solenoid body 1, and the tightening assembly is used to pull the two extrusion assemblies 4 to squeeze and fix the upper and lower ends of the solenoid body 1;

[0051] In one embodiment, Figure 1-Figure 3 As shown, the tightening assembly includes:

[0052] Two groups of drawstrings 203 are symmetrically arranged on the outside of the two extrusion components 4, and two drawstrings 203 are provided in one group. The two drawstrings 203 are respectively located on both sides of the second movable block 209 and are sleeved on the outer wall of the telescopic rod 201. One end of the drawstring 203 is fixedly connected with an automatic buckle, and the other end of the drawstring 203 passes through the automatic buckle and contacts with the outer wall of one end of the drawstring 203. The automatic buckle can make the drawstring 203 automatically shrink when the other end of the drawstring 203 is pulled.

[0053] To unfasten the belt, simply pull the buckle forward and it will reshape into its original shape, reducing its width so that it can be easily pulled out of the buckle or buttonhole;

[0054] In one embodiment, Figure 2-Figure 4 As shown, the plug-in assembly includes:

[0055] A second positioning plate 2011 is fixedly connected to the second connecting plate 2010 and is located at the end of the extrusion assembly 4 away from the solenoid body 1. Two first positioning plates 206 are symmetrically arranged on the outside of the second positioning plate 2011. The two first positioning plates 206 are respectively fixedly connected to the two first connecting plates 205;

[0056] The ends of the two extrusion assemblies 4 away from the solenoid body 1 are both provided with a first limiting assembly, which is used to limit the second positioning plug-in plate 2011 and the first positioning plug-in plate 206 in the lateral direction;

[0057] In one embodiment, Figure 2-Figure 4 As shown, the first limiting component includes:

[0058] Three fixing frames 208 are equidistantly arranged laterally at one end of the extrusion assembly 4 away from the solenoid body 1. The three fixing frames 208 are respectively sleeved on the outer walls of the second positioning plug-in plate 2011 and the two first positioning plug-in plates 206, and are fixedly connected to the extrusion assembly 4 by bolts. By plugging the second positioning plug-in plate 2011 into the fixing frames 208, the second connecting plate 2010 and the first connecting plate 205 can be preliminarily installed on the outer wall of one end of the extrusion assembly 4.

[0059] The interior of the three fixing frames 208 is provided with a second limiting component, which is used to limit the second positioning plugboard 2011 and the first positioning plugboard 206 in the longitudinal direction;

[0060] In one embodiment, Figure 2-Figure 4 As shown, the second limiting component includes:

[0061] The two fixed guide bars 207 are symmetrically fixedly connected to the inner wall of the fixed frame 208 . The second positioning plug plate 2011 and the first positioning plug plate 206 are both sleeved on the outer wall of the fixed guide bars 207 . The fixed guide bars 207 are used to slide and guide the second positioning plug plate 2011 .

[0062] The above embodiment discloses a tensioning structure for enhancing the stability of a dry-type iron core reactor. During installation, the present invention sequentially installs three fixing frames 208 on the bottom end of an extrusion assembly 4 by means of bolts, and sequentially installs another three fixing frames 208 on the top end of another extrusion assembly 4. Then, three solenoid bodies 1 are sequentially placed on the upper surface of one extrusion assembly 4. During this process, the iron core body 3, driven by the solenoid body 1, passes through the extrusion assembly 4 to penetrate the fixing frames 208. Then, another extrusion assembly 4 is sleeved on the top outer wall of the iron core body 3, thereby achieving preliminary installation and positioning of multiple solenoid bodies 1.

[0063] Then, according to the spacing between the three fixed frames 208, the two first connecting plates 205 are pulled respectively. At this time, the two first connecting plates 205 pull the two telescopic rods 201 through the first moving block 202, and the telescopic rods 201 are extended by pulling. When the two first connecting plates 205 are moved to the appropriate position, the pulling of the first connecting plates 205 is stopped, and then a telescopic component is pushed to contact the outer wall of an extrusion component 4. In this process, the second connecting plate 2010 contacts the outer wall of an extrusion component 4 by moving, and the second moving block 209 is on the second connecting plate 2 010, the two first moving blocks 202 are driven to move synchronously by the two telescopic rods 201 respectively. At this time, the first connecting plate 205 is driven by the first moving block 202 to contact the outer wall of the extrusion component 4. At the same time, the second positioning plugboard 2011 and the first positioning plugboard 206 are driven by the second connecting plate 2010 and the first connecting plate 205 respectively, and are synchronously inserted into one end of the three fixed frames 208, and the outer wall of the fixed guide bar 207 is sleeved. Then, the fixing plate 204 is fixedly connected to one end of an extrusion component 4 by bolts, thereby realizing the synchronous installation of the two telescopic rods 201;

[0064] After that, the rising operation is repeated, and the telescopic components can be installed and fixed on the two ends of the two extrusion components 4 in turn, and then the two telescopic components at one end of the two extrusion components 4 can be tightened by pulling the pull belt 203. The two extrusion components 4 can be driven by the telescopic components to squeeze the upper and lower ends of the three solenoid bodies 1 respectively, thereby effectively increasing the stability of the solenoid body 1 during use, effectively suppressing the vibration generated by the solenoid body 1 during use, reducing mechanical stress, preventing the iron core from shifting or the laminations from loosening, reducing the noise level, and reducing the spacing between the solenoid bodies 1.

[0065] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A tensioning structure for enhancing the stability of a dry-type iron core reactor, comprising a solenoid body (1), wherein three solenoid bodies (1) are provided, wherein the inner walls of the three solenoid bodies (1) are all sleeved with an iron core body (3), wherein the upper and lower ends of the iron core body (3) respectively penetrate to the outside of the upper and lower ends of the solenoid body (1), and the outer wall of the iron core body (3) is symmetrically sleeved with two extrusion components (4), wherein the two extrusion components (4) are respectively in contact with the upper and lower surfaces of the three solenoid bodies (1), characterized in that: A tightening mechanism is provided on the outer side of the solenoid body (1); The tightening mechanism comprises: two groups of second connecting plates (2010) symmetrically arranged on the outside of a solenoid body (1), wherein one group of second connecting plates (2010) is provided with two, the two second connecting plates (2010) are respectively located at one end of two extrusion assemblies (4) and in contact with the outer walls of the two extrusion assemblies (4), and two first connecting plates (205) are symmetrically arranged on the outside of the two second connecting plates (2010).

2. A tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 1, characterized in that: The tightening mechanism further comprises: a telescopic assembly arranged at one end of the second connecting plate (2010) away from the extrusion assembly (4), the telescopic assembly being used to adjust the distance between the second connecting plate (2010) and the two first connecting plates (205) according to the distance between the three solenoid bodies (1); The telescopic assembly comprises: a second moving block (209) fixedly connected to an end of the second connecting plate (2010) away from the extrusion assembly (4); both sides of the second moving block (209) are fixedly connected to telescopic rods (201); a side of the telescopic rod (201) away from the second moving block (209) is fixedly connected to a first moving block (202); and the first moving block (202) is fixedly connected to the first connecting plate (205); A fixing assembly is provided on one side of the two first connecting plates (205) away from the telescopic rod (201), and the fixing assembly is used to respectively install and fix the two first connecting plates (205); The second connecting plate (2010) and the two first connecting plates (205) are provided with a plug-in assembly at one end of the extrusion assembly (4) away from the solenoid body (1), and the plug-in assembly is used to longitudinally limit the second connecting plate (2010) and the two first connecting plates (205).

3. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 2, characterized in that: The fixing assembly is a fixing plate (204) fixedly connected to the side of the first connecting plate (205) away from the second moving block (209), and the fixing plate (204) is fixedly connected to the extrusion assembly (4) via bolts; A tightening assembly is provided on the outside of the solenoid body (1), and the tightening assembly is used to pull two extrusion assemblies (4) to squeeze and fix the upper and lower ends of the solenoid body (1).

4. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 3, characterized in that: The tightening assembly comprises: two groups of drawstrings (203) symmetrically arranged on the outside of the two extrusion assemblies (4), one group of drawstrings (203) is provided with two, the two drawstrings (203) are respectively located on both sides of the second moving block (209), and are sleeved on the outer wall of the telescopic rod (201).

5. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 2, characterized in that: The plug-in assembly comprises: a second positioning plug-in plate (2011) fixedly connected to the second connecting plate (2010) and located at one end of the extrusion assembly (4) away from the solenoid body (1); two first positioning plug-in plates (206) are symmetrically arranged on the outer side of the second positioning plug-in plate (2011); the two first positioning plug-in plates (206) are respectively fixedly connected to the two first connecting plates (205); The ends of the two extrusion assemblies (4) away from the solenoid body (1) are both provided with a first limiting assembly, and the first limiting assembly is used to perform lateral limiting on the second positioning plug plate (2011) and the first positioning plug plate (206).

6. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 5, characterized in that: The first limiting component comprises: three fixing frames (208) arranged at equal intervals laterally on one end of the extrusion component (4) away from the solenoid body (1); the three fixing frames (208) are respectively sleeved on the outer walls of the second positioning plug plate (2011) and the two first positioning plug plates (206), and are fixedly connected to the extrusion component (4) by bolts; The three fixing frames (208) are each internally provided with a second limiting component, and the second limiting component is used to longitudinally limit the second positioning plug plate (2011) and the first positioning plug plate (206).

7. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 6, characterized in that: The second limiting component comprises: two fixed guide bars (207) symmetrically fixedly connected to the inner wall of the fixed frame (208); the second positioning plug plate (2011) and the first positioning plug plate (206) are both sleeved on the outer wall of the fixed guide bars (207).

8. The tensioning structure for enhancing the stability of a dry-type iron core reactor according to claim 1, characterized in that: The outer walls of the upper and lower ends of the core body (3) are both truncated cone-shaped, and a hole slot for the core body (3) to pass through is formed at the connection position between the extrusion assembly (4) and the core body (3).