Acrylic adhesive emulsion reaction device

Abstract

The utility model discloses an acrylic adhesive emulsion reaction device, which belongs to the field of acrylic adhesive preparation equipment and comprises a pre-emulsification kettle, a synthesis kettle and a cooling heat exchange mechanism, the pre-emulsification kettle is connected with a dripping pump through a pipeline, and reaction materials are filled in the pre-emulsification kettle; the synthesis kettle is connected with the emulsification pump through a pipeline, a stirring device is arranged in the synthesis kettle, reaction liquid is filled in the synthesis kettle, and reaction materials are pumped to an inlet of the emulsification pump through the dropwise adding pump to react with the reaction liquid in the synthesis kettle; the cooling heat exchange mechanism comprises a cooler and a drying room, the cooler is connected with the emulsification pump and the synthesis kettle through pipelines, a water inlet and a water outlet are formed in the cooler, the water inlet is connected with a water inlet pipeline, and the water outlet is connected with the drying room. According to the utility model, the reaction efficiency is improved, the reaction temperature is more effectively controlled, the reaction emulsification effect is enhanced, the product quality is improved, the energy utilization rate is improved by the cooling heat exchange mechanism, and the processing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of acrylic adhesive preparation equipment, in particular to an acrylic adhesive emulsion reaction device. Background Art

[0002] Acrylic adhesive emulsions are an important industrial material widely used in packaging, construction, automotive, and other fields. Existing acrylic adhesive emulsion production equipment generally suffers from low production efficiency, high energy consumption, and inconsistent product quality. These issues primarily stem from deficiencies in mixing, reaction, and temperature control in traditional equipment, making precise control of the production process difficult and impacting product performance and market competitiveness. Utility Model Content

[0003] The purpose of the utility model is to provide an acrylic adhesive emulsion reaction device to solve the above problems, improve production efficiency and product quality, reduce energy consumption, and simplify operator operation.

[0004] Technical Solution: The present invention provides an acrylic adhesive emulsion reaction device, comprising: a pre-emulsification kettle, a synthesis kettle, and a cooling and heat exchange mechanism. The pre-emulsification kettle is connected to a drip pump via a pipeline, and the pre-emulsification kettle is filled with reaction materials. The synthesis kettle is connected to the emulsification pump via a pipeline, and the synthesis kettle is equipped with a stirring device. The synthesis kettle is filled with reaction liquid, and the reaction materials are pumped to the emulsification pump inlet by the drip pump to react with the reaction liquid in the synthesis kettle. The cooling and heat exchange mechanism includes a cooler and a drying chamber. The cooler is connected to the emulsification pump and the synthesis kettle via a pipeline, and the cooler is provided with a water inlet and a water outlet. The water inlet is connected to the water inlet pipe, and the water outlet is connected to the drying chamber. The stirring inside the kettle combined with the emulsification pump outside the kettle improves the reaction efficiency. The cooling and heat exchange mechanism removes the heat of the reaction to maintain the reaction temperature.

[0005] Furthermore, in the above-mentioned acrylic adhesive emulsion reaction device, cooling water is introduced into the cooler through a water inlet pipe.

[0006] Furthermore, in the acrylic adhesive emulsion reaction device, the next batch of reaction raw materials is placed in the connected drying room. Cooling water removes the heat generated by the reaction and enters the drying room to preheat and melt the next batch of reaction raw materials before flowing back to the cooling water tower, thereby improving energy utilization and reducing the processing load of the cooling water tower.

[0007] Furthermore, in the above-mentioned acrylic adhesive emulsion reaction device, a temperature control reaction control module is provided on the connecting pipe between the cooler and the emulsification pump.

[0008] Furthermore, in the above-mentioned acrylic adhesive emulsion reaction device, the pre-emulsification kettle, synthesis kettle, and cooling and heat exchange mechanism are equipped with an automatic control system to control the production process.

[0009] Furthermore, in the acrylic adhesive emulsion reaction device, the water inlet pipe is provided with a valve and a thermometer, which are connected to a temperature control reaction module. The temperature during the reaction process is monitored in real time, and the temperature control reaction module precisely regulates the reaction temperature, thereby ensuring reaction efficiency and improving product quality.

[0010] It can be seen from the above technical solution that the utility model has the following beneficial effects: the acrylic adhesive emulsion reaction device described in the utility model, the stirring inside the kettle is combined with the emulsification pump outside the kettle, which improves the reaction efficiency; the cooling and heat exchange mechanism is connected in cascade with the synthesis kettle, which more effectively maintains the reaction temperature; the reaction temperature is accurately controlled by the temperature control reaction control module, which enhances the reaction emulsification effect and improves the product quality; the temperature absorbed by the cooling water enters the drying room, which can preheat and melt the reaction raw materials used in the next batch, thereby improving energy utilization and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a schematic diagram of the process of an acrylic adhesive emulsion reaction device.

[0012] In the figure: pre-emulsification kettle 1, synthesis kettle 2, cooling and heat exchange mechanism 3, dripping pump 11, emulsification pump 21, cooler 31, drying room 32, valve 311, temperature gauge 312. DETAILED DESCRIPTION

[0013] Example 1

[0014] like Figure 1 The apparatus for producing an acrylic adhesive emulsion comprises a pre-emulsification reactor 1, a synthesis reactor 2, and a cooling and heat exchange mechanism 3. The pre-emulsification reactor 1 is connected to a dripping pump 11 via a pipeline and contains a reaction material. The synthesis reactor 2 is connected to an emulsification pump 21 via a pipeline and contains a reaction liquid. The dripping pump 11 pumps the reaction material to the inlet of the emulsification pump 21, where it reacts with the reaction liquid in the synthesis reactor 2. The cooling and heat exchange mechanism 3 comprises a cooler 31 and a drying chamber 32. The cooler 31 is connected to the emulsification pump 21 and the synthesis reactor 2 via a pipeline. The cooler 31 is provided with a water inlet and a water outlet. The water inlet is connected to a water inlet pipe, and the water outlet is connected to the drying chamber 32. The emulsification pump 21 is provided outside the reactor to improve reaction efficiency. The cooling and heat exchange mechanism 3 removes the reaction heat to maintain the reaction temperature, ensure efficient reaction, and improve product quality.

[0015] In this embodiment, cooling water is introduced into the cooler 31 through a water inlet pipe, and the next batch of reaction raw materials is placed in the connecting drying room 32. The next batch of reaction raw materials can be preheated and melted, thereby improving energy utilization and processing efficiency.

[0016] Example 2

[0017] On the basis of Example 1, in this embodiment, as Figure 1 In the illustrated acrylic adhesive emulsion reaction apparatus, a temperature control module is installed on the pipe connecting the cooler 31 and the emulsification pump 21. A valve 311 and a thermometer 312 are installed on the water inlet pipe, both of which are connected to the temperature control module. A cooling and heat exchange mechanism 3 is connected in series with the synthesis reactor 2 to monitor the temperature during the reaction in real time. The temperature control module precisely regulates the reaction temperature, ensuring reaction efficiency and improving product quality.

[0018] In this embodiment, a stirring device is provided in the synthesis reactor 2. The stirring inside the reactor is combined with an emulsification pump 21 outside the reactor to improve the reaction efficiency.

[0019] In this embodiment, the pre-emulsification reactor 1, synthesis reactor 2, and cooling and heat exchange mechanism 3 are configured with an automated control system to control the production process, making the operation more convenient and reducing the skill requirements of the operator.

[0020] It should be noted that the above description is merely a technical solution of the utility model and is not intended to be limiting. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art will appreciate that modifications or equivalent substitutions may be made to the technical solution of the utility model without departing from the scope of the technical solution of the utility model, and such modifications or equivalent substitutions shall be encompassed by the claims of the utility model.

Claims

1. An acrylic adhesive emulsion reaction device, characterized in that: include: A pre-emulsification kettle (1), wherein the pre-emulsification kettle (1) is connected to a drip pump (11) via a pipeline, and the pre-emulsification kettle (1) is filled with reaction materials; A synthesis reactor (2), wherein the synthesis reactor (2) is connected to an emulsification pump (21) via a pipeline. The reaction liquid is contained in the synthesis reactor (2). The reaction material is pumped to the inlet of the emulsification pump (21) via a dropping pump (11) to react with the reaction liquid in the synthesis reactor (2); A cooling and heat exchange mechanism (3) includes a cooler (31) and a drying room (32). The cooler (31) is connected to the emulsification pump (21) and the synthesis kettle (2) through a pipeline. A water inlet and a water outlet are provided on the cooler (31). The water inlet is connected to the water inlet pipe, and the water outlet is connected to the drying room (32).

2. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: A stirring device is provided in the synthesis reactor (2).

3. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: Cooling water is introduced into the cooler (31) through a water inlet pipe.

4. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: The connecting drying room (32) is provided with the reaction raw materials for the next batch.

5. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: The pre-emulsification kettle (1), synthesis kettle (2), and cooling and heat exchange mechanism (3) are configured with an automatic control system to control the production process.

6. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: A temperature control reaction control module is provided on the connecting pipe between the cooler (31) and the emulsification pump (21).

7. The acrylic adhesive emulsion reaction device according to claim 1, characterized in that: The water inlet pipe is provided with a valve (311) and a thermometer (312), and the valve (311) and the thermometer (312) are connected to the temperature control reaction control module.

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