Fixed-size chamfering device
Through the adjustment components and clamping system of the fixed-size chamfer device, the problem of chamfer inconsistency caused by inconsistent height of the chamfer device at the hole plane is solved, and the chamfer is automatically stopped, which improves processing efficiency and consistency.
Patent Information
- Application Number
- CN202422567719.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the continuous processing of existing chamfer devices, the chamfer sizes vary due to inconsistent height of the hole plane, and the tool needs to be frequently adjusted, which affects the processing efficiency.
The chamfering device is adopted to clamp or loosen the drive shaft by adjusting the clamping parts and adjusting the clamping parts. Combined with the elastic reset parts and the oil seal system, the chamfering device automatically stops processing to the set size to ensure consistency of chamfering.
The consistency of chamfer size is achieved, the tool setting step is reduced for each processing, and the processing efficiency is improved and time-saving is saved.
Smart Images

Figure CN223235212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chamfering processing, in particular to a sized chamfering device. Background Art
[0002] Existing chamfering tools rely on machine tools to control the depth of the chamfer to control the chamfer size. During continuous processing, if the height of the hole surface to be chamfered on the same product varies due to previous steps, the chamfer size will vary. To ensure consistent chamfer size, tool calibration is required for each product, which is time-consuming and labor-intensive, affecting product processing efficiency. Utility Model Content
[0003] The utility model aims at solving the existing technical problems and provides a chamfering device with a fixed size.
[0004] The technical solution of the utility model for solving the above technical problems is as follows: a fixed-size chamfering device, comprising a drive shaft, an adjusting component, a clamping component and a chamferer, the adjusting component and the chamferer being installed on the drive shaft, the clamping component being installed on the chamferer and the clamping component being located between the drive shaft and the chamferer, the adjusting component being used to adjust the clamping component to clamp or release the drive shaft, and a plurality of chamfering knives being provided at the end of the chamferer.
[0005] On the basis of the above technical solution, the present invention can also be improved as follows:
[0006] Preferably, the adjusting component includes an elastic reset member, a pressure plate and an adjusting sleeve, the pressure plate is slidably arranged on the driving shaft, a stop platform is provided on the driving shaft, the elastic reset member is located between the stop platform and the pressure plate, the adjusting sleeve is connected to the pressure plate, the adjusting sleeve is located at one end away from the elastic reset member, the adjusting sleeve is arranged on the outside of the chamferer, and when processing the workpiece, the chamfering knife protrudes from the adjusting sleeve.
[0007] Preferably, a plurality of rollable steel balls are provided at the end of the adjustment sleeve.
[0008] Preferably, the adjustment sleeve is detachably connected to the pressing plate.
[0009] Preferably, the clamping component includes a sealing assembly and an expansion sleeve, the inner side of the expansion sleeve is installed on the drive shaft, and the outer side is fixedly connected to the chamferer, an oil inlet channel is provided on the chamferer, and sealing assemblies are provided at both ends of the oil inlet channel, a clamping cavity is formed between the chamferer and the expansion sleeve, and the clamping cavity is connected to the oil inlet channel through an oil channel.
[0010] Preferably, the sealing assembly includes a pressure-bearing column and an oil seal, and the oil seal is located on the inner side of the pressure-bearing column.
[0011] Preferably, a pressure block is detachably mounted on the end of the driving shaft, and a corresponding groove is provided on the chamfering device.
[0012] Preferably, an arc-shaped groove is provided at the end of the adjustment sleeve, the inner diameter of the arc-shaped groove is larger than the outer diameter of the steel ball, and the opening of the arc-shaped groove is interference fit with the steel ball.
[0013] The beneficial effects of the utility model are as follows: the clamping component is adjusted by the adjusting component to clamp or loosen the driving shaft, so that the chamfering device automatically stops chamfering after processing the workpiece to the set size, thereby ensuring the consistency of the chamfer size, and solving the problem of needing to align the tool every time the workpiece is processed, thereby improving the processing efficiency of the workpiece and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of the chamfering device of the utility model;
[0015] Figure 2 This is a schematic diagram of the chamfering device of the utility model when processing a workpiece;
[0016] Figure 3 This is a schematic diagram of the utility model showing a steel ball installed in an arc-shaped groove.
[0017] Figure numerals: 1. drive shaft; 2. elastic return member; 3. pressure plate; 4. pressure column; 5. oil seal; 6. chamfering device; 7. oil inlet channel; 8. workpiece; 9. steel ball; 10. chamfering knife; 11. adjusting sleeve; 12. expansion sleeve; 13. oil channel; 14. clamping chamber; 15. pressure block; 16. arc groove. DETAILED DESCRIPTION
[0018] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0019] like Figures 1 to 3 As shown, the utility model discloses a fixed-size chamfering device, including a drive shaft 1, an adjusting component, a clamping component and a chamferer 6. When in use, the drive shaft 1 is connected to the machine tool. When the machine tool is working, it drives the drive shaft 1 to rotate and move. The adjusting component and the chamferer 6 are installed on the drive shaft 1, and the clamping component is installed on the chamferer 6 and the clamping component is located between the drive shaft 1 and the chamferer 6. The adjusting component is used to adjust the clamping component to clamp or loosen the drive shaft 1. A plurality of chamfering knives 10 are provided at the end of the chamferer 6, and a plurality of chamfering knives 10 are provided circumferentially to improve the chamfering efficiency.
[0020] In this embodiment, specifically, the adjusting component includes an elastic reset member 2, a pressure plate 3 and an adjusting sleeve 11. The elastic reset member 2 is a compression spring. The pressure plate 3 is slidably arranged on the drive shaft 1. A stop platform is provided on the drive shaft 1. The elastic reset member 2 is located between the stop platform and the pressure plate 3. The adjusting sleeve 11 is connected to the pressure plate 3. The adjusting sleeve 11 is located at the end away from the elastic reset member 2. The adjusting sleeve 11 is arranged on the outside of the chamferer 6. When processing the workpiece 8, the chamfering knife 10 protrudes from the adjusting sleeve 11.
[0021] Furthermore, the end of the adjustment sleeve 11 is provided with a plurality of rollable steel balls 9. The steel balls 9 can reduce the friction between the adjustment sleeve 11 and the workpiece 8, reduce damage to the workpiece 8, and ensure the quality of the workpiece 8. Specifically, the end of the adjustment sleeve 11 is provided with an arcuate groove 16. The inner diameter of the arcuate groove 16 is larger than the outer diameter of the steel balls 9, and the opening of the arcuate groove 16 is an interference fit with the steel balls 9. The steel balls 9 are pressed into the arcuate groove 16 through the opening, and the steel balls 9 can rotate freely within the arcuate groove 16, thereby reducing the friction between the adjustment sleeve 11 and the workpiece 8 and ensuring smooth processing.
[0022] Furthermore, the adjusting sleeve 11 is detachably connected to the pressing plate 3. By installing adjusting sleeves 11 of different lengths, chamfers of different sizes can be completed, thereby increasing the scope of use and reducing processing costs.
[0023] Optionally, the end of the adjusting sleeve 11 may be coated with a wear-resistant material, such as a ceramic coating, to improve the wear resistance of the adjusting sleeve 11, reduce the friction between the adjusting sleeve 11 and the workpiece 8, and also achieve the purpose of sizing processing.
[0024] In this embodiment, the clamping components include a sealing assembly and an expansion sleeve 12. The inner side of the expansion sleeve 12 is mounted on the drive shaft 1, and the outer side is fixedly connected to the chamfer 6, such as by welding. The chamfer 6 has an oil inlet channel 7. In this embodiment, the oil inlet channel 7 is single, with sealing assemblies installed at both ends. A clamping cavity 14 is formed between the inner wall of the chamfer 6 and the outer wall of the expansion sleeve 12. The clamping cavity 14 is arranged along the circumference of the expansion sleeve 12 to ensure uniform clamping. The clamping cavity 14 communicates with the oil inlet channel 7 via an oil passage 13. The sealing assembly includes a pressure column 4 and an oil seal 5, which is located on the inner side of the pressure column 4. When the chamfering device does not contact the workpiece 8, the elastic reset member 2 pushes the pressure plate 3, and the pressure plate 3 pushes the chamferer 6, so that the right end of the chamferer 6 contacts the drive shaft 1. At the same time, the pressure plate 3 squeezes the pressure column 4, and the pressure column 4 pushes the oil seal 5 to move. Since the oil inlet channel 7 is full of oil, under the pressure of the oil seal 5, the oil in the oil inlet channel 7 flows into the clamping cavity 14 through the oil channel 13, causing the expansion sleeve 12 to elastically deform, thereby clamping the drive shaft 1. When the drive shaft 1 is fed and rotated, the chamferer 6 and the chamfering cutter 10 are driven to feed and rotate synchronously, thereby chamfering the workpiece 8.
[0025] Furthermore, a pressing block 15 is provided at the end of the drive shaft 1, and a corresponding groove is provided on the chamfering tool 6. The pressing block 15 cooperates with the groove to limit the position of the chamfering tool 6, ensuring normal processing of the workpiece 8.
[0026] The process of the utility model when working is as follows:
[0027] The pressure plate 3 of the adjusting component pushes the chamfering device 6 to contact the pressure block 15 of the driving shaft 1, and at the same time, the pressure plate 3 squeezes the clamping component so that the clamping component clamps the driving shaft 1;
[0028] The chamfering cutter 10 on the chamfering device 6 contacts the workpiece 8, and the driving shaft 1 drives the chamfering device 6 and the chamfering cutter 10 to advance and rotate to process the workpiece 8;
[0029] During the process of the chamfering cutter 10 processing the workpiece 8, the chamfering cutter 10 continuously moves toward the workpiece 8. When the adjusting sleeve 11 or the steel ball 9 contacts the end of the workpiece 8, the workpiece 8 applies a reverse thrust to the adjusting sleeve 11. As the chamfering cutter 10 continuously moves toward the workpiece 8, the reverse thrust applied by the workpiece 8 to the adjusting sleeve 11 continuously increases. When the reverse thrust is greater than the elastic force of the elastic reset member 2, the adjusting sleeve 11 pushes the pressure plate 3 to separate from the clamping component, that is, the pressure plate 3 is separated from the pressure column 4, and the hydraulic oil in the clamping chamber 14 returns to the oil inlet channel 7 through the oil channel 13, and the expansion sleeve 12 releases the drive shaft 1, that is, the clamping component releases the drive shaft 1, and the chamferer 6 and the chamfering cutter 10 no longer rotate synchronously with the drive shaft 1, and the processing of the workpiece 8 is stopped, completing the fixed-size chamfering of the workpiece 8.
[0030] After the chamfering is completed, as the machine tool drives the drive shaft 1 to retract, the adjusting sleeve 11 separates from the workpiece 8 and relies on the elastic force of the elastic reset member 2 to return to the state before the chamfering device processes the workpiece 8, completing the fixed-size chamfering of the workpiece 8. The overall operation is simple, which solves the problem of needing to align the tool every time the workpiece 8 is processed, and improves the chamfering efficiency of the workpiece 8.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sizing chamfering device, characterized in that: The invention comprises a drive shaft (1), an adjusting component, a clamping component and a chamfering device (6); the adjusting component and the chamfering device (6) are mounted on the drive shaft (1); the clamping component is mounted on the chamfering device (6) and the clamping component is located between the drive shaft (1) and the chamfering device (6); the adjusting component is used to adjust the clamping component to clamp or release the drive shaft (1); and a plurality of chamfering knives (10) are provided at the end of the chamfering device (6).
2. The sizing chamfering device according to claim 1, characterized in that: The adjusting component includes an elastic reset member (2), a pressure plate (3) and an adjusting sleeve (11); the pressure plate (3) is slidably arranged on the driving shaft (1); a stop platform is provided on the driving shaft (1); the elastic reset member (2) is located between the stop platform and the pressure plate (3); the adjusting sleeve (11) is connected to the pressure plate (3); the adjusting sleeve (11) is located at one end away from the elastic reset member (2); the adjusting sleeve (11) is arranged on the outside of the chamfering device (6); when processing a workpiece, the chamfering knife (10) protrudes from the adjusting sleeve (11).
3. The sizing chamfering device according to claim 2, characterized in that: The end of the adjustment sleeve (11) is provided with a plurality of rollable steel balls (9).
4. The sizing chamfering device according to claim 2, characterized in that: The adjustment sleeve (11) is detachably connected to the pressing plate (3).
5. The sizing chamfering device according to claim 1, characterized in that: The clamping component includes a sealing assembly and an expansion sleeve (12). The inner side of the expansion sleeve (12) is mounted on the drive shaft (1), and the outer side is fixedly connected to the chamfering device (6). The chamfering device (6) is provided with an oil inlet channel (7). Both ends of the oil inlet channel (7) are provided with sealing assemblies. A clamping cavity (14) is formed between the chamfering device (6) and the expansion sleeve (12). The clamping cavity (14) is connected to the oil inlet channel (7) through an oil passage (13).
6. The sizing chamfering device according to claim 5, characterized in that: The sealing assembly comprises a pressure-bearing column (4) and an oil seal (5), wherein the oil seal (5) is located on the inner side of the pressure-bearing column (4).
7. The sizing chamfering device according to claim 5, characterized in that: A pressing block (15) is detachably mounted on the end of the driving shaft (1), and a corresponding groove is provided on the chamfering device (6).
8. The sizing chamfering device according to claim 3, characterized in that: An arc-shaped groove (16) is provided at the end of the adjustment sleeve (11), the inner diameter of the arc-shaped groove (16) is larger than the outer diameter of the steel ball (9), and the opening of the arc-shaped groove (16) is interference-fitted with the steel ball (9).