Notebook computer conductive copper sheet ultrasonic welding equipment

By designing notebook conductive copper sheet welding equipment for continuous transmission and pressure monitoring, the problems of low efficiency and insufficient pressure monitoring of existing equipment are solved, and an efficient and reliable welding process is achieved.

CN223235292UActive Publication Date: 2025-08-19SUZHOU FURUIXING INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422102889.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-19
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing laptop conductive copper sheet welding equipment needs to be shut down after welding to remove the notebook bracket, which affects the working efficiency and lacks effective monitoring of welding pressure, which may lead to equipment damage and degradation of welding quality.

Method used

A device including a chassis, transmission shaft, motor, fixed plate, support frame, lead screw and ultrasonic welding mechanism is designed. The notebook bracket is driven by the motor to transmit the transmission shaft to achieve continuous welding, and a pressure sensor is equipped to monitor the welding pressure to avoid excessive pressure.

Benefits of technology

Improve welding efficiency, ensure welding quality, prevent equipment damage, and prompt the operator to adjust the pressure through the pressure sensor alarm to avoid welding defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides notebook computer conductive copper sheet ultrasonic welding equipment which comprises a case, transmission shafts, a first motor, a fixing plate, a supporting frame, a lead screw, a second motor and an ultrasonic welding mechanism, the two transmission shafts are rotationally installed in the case, and one transmission shaft is fixed to the output end of the first motor; a notebook computer support is fixed to the fixing plates, the multiple fixing plates are rotationally connected end to end in a hinged mode to form a chain-shaped structure, and the chain-shaped structure wraps the outer side face of the transmission shaft; a supporting frame is fixed to the upper side face of the machine box, and a lead screw is rotationally installed in the supporting frame. One end of the lead screw is fixed to the output end of the second motor. An ultrasonic welding mechanism is slidably mounted on the outer side face of the supporting frame. By means of the arrangement, when the ultrasonic welding assembly is used, the working efficiency is improved, and the pressure of the ultrasonic welding assembly on the conductive copper sheet on the notebook computer support can be detected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of notebook production equipment, in particular to an ultrasonic welding device for conductive copper sheets of a notebook. Background Art

[0002] Ultrasonic welding equipment for conductive copper sheets for laptops is a special device that uses the principle of ultrasonic vibration to weld conductive copper sheets. During the manufacturing process of electronic products such as laptops, this equipment generates high-frequency vibrations through an ultrasonic generator. These vibrations are transmitted to the welding head. When the welding head contacts the conductive copper sheet, it converts the high-frequency vibration energy into heat energy, melting the metal at the interface of the copper sheet and cooling it under a certain pressure to shape it, thereby welding the conductive copper sheet to the laptop stand.

[0003] However, after the existing notebook conductive copper sheet welding equipment welds the conductive copper sheet to the notebook stand, it needs to stop and remove the notebook stand. This step is not only time-consuming, but also interrupts the continuity of the welding operation, resulting in a decrease in overall work efficiency. Secondly, the existing notebook conductive copper sheet welding equipment lacks effective monitoring of the pressure between the ultrasonic welding component and the conductive copper sheet during the welding process. If the welding pressure is too high, it may not only damage the equipment, but also affect the welding quality, resulting in a loose connection between the conductive copper sheet and the notebook stand or other welding defects.

[0004] Therefore, it is very necessary to invent a kind of notebook conductive copper sheet ultrasonic welding equipment. Utility Model Content

[0005] The purpose of the utility model is to provide an ultrasonic welding device for conductive copper sheets of a notebook to solve the problems mentioned in the background technology.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is an ultrasonic welding device for conductive copper sheets of a laptop, comprising a chassis, a transmission shaft, a first motor, a fixed plate, a support frame, a lead screw, a second motor and an ultrasonic welding mechanism, wherein the chassis is fixed to the ground by expansion bolts, and two transmission shafts are rotatably installed inside the chassis through support bearings; the first motor is fixed to the outer side of the chassis by bolts, wherein the output end of the first motor is fixed to one of the transmission shafts; a plurality of fixed plates are provided, and a laptop bracket is fixed on the fixed plate, wherein the head and tail of the plurality of fixed plates are connected by hinged rotation to form a chain structure, and the chain structure composed of the plurality of fixed plates is wrapped around the outer sides of the two transmission shafts; the upper side of the chassis is fixed to the support frame by bolts, wherein the interior of the support frame is rotatably installed with a lead screw through a support bearing; one end of the lead screw is fixed to the output end of the second motor, and the second motor is fixed to the outer side of the support frame by bolts; the outer side of the support frame is slidably installed with an ultrasonic welding mechanism, wherein the interior of the ultrasonic welding mechanism is threadedly engaged with a lead screw.

[0008] Furthermore, the fixing plate includes a plate body, a servo and a pressure plate, and two pressure plates are provided on one side of the plate body, wherein both ends of the pressure plate are fixed to the corresponding servo output ends, and the servo is fixed to the plate body by bolts. Such a setting facilitates clamping and fixing of the laptop stand.

[0009] Furthermore, the ultrasonic welding mechanism includes a frame, a cylinder, a slider, a pressure sensor and an ultrasonic welding assembly, the frame is slidably installed on the outer side of the support frame, and a lead screw is passed through the interior of the frame through threaded engagement; a slider is slidably installed inside the frame, wherein the upper end of the slider is fixed to the output end of the cylinder by a bolt, and the cylinder is fixed to the upper end of the frame by bolts; a pressure sensor and an ultrasonic welding assembly are respectively fixed inside the frame, wherein the input end of the pressure sensor is fitted with the upper side of the ultrasonic welding assembly; the pressure sensor is connected to an external production computer through a data cable. Such a setting can prevent the ultrasonic welding assembly from exerting excessive pressure on the conductive copper sheet on the laptop stand.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] According to the setting of the present invention, the staff only needs to fix the laptop stand on the fixed plate at one end of the chassis, and then drive the transmission shaft through the first motor to transfer the laptop stand to the bottom of the ultrasonic welding mechanism for welding. After the welding is completed, the transmission shaft is driven by the first motor again to transfer the welded laptop stand to the other end of the chassis for the staff to remove. This process greatly reduces the fixing and disassembly time of the laptop stand before and after welding, and significantly improves the overall work efficiency; secondly, when welding the conductive copper sheet on the laptop stand, the pressure sensor can detect the pressure of the ultrasonic welding component on the conductive copper sheet on the laptop stand. When it is detected that the pressure is too high, the pressure sensor will immediately send an alarm signal to the external production computer, prompting the operator to take timely measures to avoid the decline in welding quality or damage to the equipment due to excessive pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 It is a structural diagram of the present utility model.

[0014] Figure 2 It is a structural schematic diagram of the transmission shaft, the first motor and the fixed plate of the utility model.

[0015] Figure 3 It is a structural schematic diagram of the fixing plate of the utility model.

[0016] Figure 4 It is a structural diagram of the ultrasonic welding mechanism of the utility model.

[0017] In the picture:

[0018] 1-chassis, 2-drive shaft, 3-first motor, 4-fixed plate, 41-plate, 42-servo, 43-pressure plate, 5-support frame, 6-lead screw, 7-second motor, 8-ultrasonic welding mechanism, 81-frame, 82-cylinder, 83-slider, 84-pressure sensor, 85-ultrasonic welding assembly, 9-laptop stand. DETAILED DESCRIPTION

[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0021] See also Figure 1 and Figure 2 As shown, the utility model is an ultrasonic welding device for conductive copper sheets of a laptop, comprising a chassis 1, a transmission shaft 2, a first motor 3, a fixing plate 4, a support frame 5, a lead screw 6, a second motor 7 and an ultrasonic welding mechanism 8. The chassis 1 is fixed to the ground by expansion bolts, and two transmission shafts 2 are rotatably installed inside the chassis 1 through support bearings; the first motor 3 is fixed to the outer side of the chassis 1 by bolts, wherein the output end of the first motor 3 is fixed to one of the transmission shafts 2; a plurality of fixing plates 4 are provided, and a laptop bracket 9 is fixed on the fixing plate 4, wherein the head and tail of the plurality of fixing plates 4 are connected by hinged rotation to form a chain structure, and the chain structure composed of the plurality of fixing plates 4 is wrapped around the outer sides of the two transmission shafts 2; a support frame 5 is fixed to the upper side of the chassis 1 by bolts, wherein the interior of the support frame 5 is rotatably installed with a lead screw 6 through a support bearing; one end of the lead screw 6 is fixed to the output end of the second motor 7, and the second motor 7 is fixed to the outer side of the support frame 5 by bolts; an ultrasonic welding mechanism 8 is slidably installed on the outer side of the support frame 5, wherein the interior of the ultrasonic welding mechanism 8 is threadedly engaged with a lead screw 6.

[0022] like Figure 3 As shown, the fixing plate 4 includes a plate body 41, a servo 42 and a pressure plate 43. Two pressure plates 43 are provided on one side of the plate body 41, wherein both ends of the pressure plate 43 are fixed to the corresponding output ends of the servo 42. The servo 42 is fixed to the plate body 41 by bolts. When the laptop stand 9 is placed on the plate body 41, the pressure plate 43 can be driven to rotate so that the pressure plate 43 squeezes the laptop stand 9, thereby clamping and fixing the laptop stand 9.

[0023] like Figure 4As shown, the ultrasonic welding mechanism 8 includes a frame 81, a cylinder 82, a slider 83, a pressure sensor 84 and an ultrasonic welding assembly 85. The frame 81 is slidably mounted on the outer side of the support frame 5, and the interior of the frame 81 is threadedly engaged with a lead screw 6; the interior of the frame 81 is slidably mounted with a slider 83, wherein the upper end of the slider 83 is fixed to the output end of the cylinder 82 by a bolt, and the cylinder 82 is fixed to the upper end of the frame 81 by a bolt; the interior of the frame 81 is respectively fixed with a pressure sensor 84 and an ultrasonic welding assembly 85, wherein the pressure sensor 84 The input end is fitted with the upper side of the ultrasonic welding component 85; the pressure sensor 84 is connected to the external production computer through a data cable. When in use, the ultrasonic welding mechanism 8 can move with the cooperation of the second motor 7 and the lead screw 6. At the same time, the slider 83 can be driven up and down by the cylinder 82, so that the ultrasonic welding component 85 welds the conductive copper sheet on the laptop stand 9. When the ultrasonic welding component 85 exerts too much pressure on the conductive copper sheet on the laptop stand 9, the pressure sensor 84 can transmit a signal to the production computer to alarm.

[0024] See also Figure 1-4 As shown, the utility model is an ultrasonic welding device for conductive copper sheets of a laptop, and its working principle is as follows: when in use, first fix the laptop stand on the fixed plate 4 at one end of the chassis 1, and then drive the transmission shaft 2 through the first motor 3 to transfer the laptop stand to the bottom of the ultrasonic welding mechanism 8, and then weld the laptop stand through the cooperation of the second motor 7, the lead screw 6 and the ultrasonic welding mechanism 8. After the welding is completed, the transmission shaft 2 is driven again by the first motor 3 to transfer the welded laptop stand to the other end of the chassis 1 for the staff to remove. Secondly, when welding the conductive copper sheet on the laptop stand, the pressure sensor 84 can detect the pressure of the ultrasonic welding component 8 on the conductive copper sheet on the laptop stand. When it is detected that the pressure is too high, the pressure sensor 84 will immediately send an alarm signal to the external production computer.

[0025] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0026] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An ultrasonic welding device for conductive copper sheets of a notebook computer, comprising a chassis (1), a transmission shaft (2), a first motor (3), a fixing plate (4), a support frame (5), a lead screw (6), a second motor (7) and an ultrasonic welding mechanism (8), characterized in that: The chassis (1) is fixed on the ground, and two transmission shafts (2) are rotatably mounted inside the chassis (1); a first motor (3) is fixed on the outer side of the chassis (1), wherein the output end of the first motor (3) is fixed to one of the transmission shafts (2); a plurality of fixing plates (4) are provided, and a notebook bracket (9) is fixed on the fixing plates (4), wherein the plurality of fixing plates (4) are connected end to end in a rotational manner to form a chain structure, and the chain structure composed of the plurality of fixing plates (4) is wrapped around the outer side surfaces of the two transmission shafts (2); a support frame (5) is fixed on the upper side of the chassis (1), wherein a lead screw (6) is rotatably mounted inside the support frame (5); one end of the lead screw (6) is fixed to the output end of a second motor (7), and the second motor (7) is fixed to the outer side surface of the support frame (5); an ultrasonic welding mechanism (8) is slidably mounted on the outer side surface of the support frame (5), wherein the lead screw (6) is threadedly engaged with the inner portion of the ultrasonic welding mechanism (8).

2. The ultrasonic welding device for conductive copper sheets of a notebook according to claim 1, characterized in that: The fixed plate (4) comprises a plate body (41), a steering gear (42) and a pressure plate (43), wherein two pressure plates (43) are provided on one side of the plate body (41), wherein both ends of the pressure plates (43) are fixed to the output ends of the corresponding steering gear (42), and the steering gear (42) is fixed to the plate body (41).

3. The ultrasonic welding device for conductive copper sheets of a notebook according to claim 1, characterized in that: The ultrasonic welding mechanism (8) comprises a frame (81), a cylinder (82), a slider (83), a pressure sensor (84) and an ultrasonic welding assembly (85), wherein the frame (81) is slidably mounted on the outer side of the support frame (5), and a lead screw (6) is passed through the interior of the frame (81) through threaded engagement; a slider (83) is slidably mounted on the interior of the frame (81), wherein the upper end of the slider (83) is fixed to the output end of the cylinder (82), and the cylinder (82) is fixed to the upper end of the frame (81); a pressure sensor (84) and an ultrasonic welding assembly (85) are respectively fixed to the interior of the frame (81), wherein the input end of the pressure sensor (84) is arranged to fit the upper side of the ultrasonic welding assembly (85); and the pressure sensor (84) is connected to an external production computer via a data line.