The invention discloses a continuous
ultrasonic welding method based on cooperation of a bionic
interlocking microstructure and an energy conduction item. The continuous
ultrasonic welding method comprises the following steps: cleaning a to-be-welded surface of a
thermoplastic composite material workpiece; the method comprises the following steps: preparing a dual-scale bionic
interlocking microstructure with a micron-scale circular convex claw-shaped array and a nano groove on the surface of a workpiece; a
microstructure with the specific geometrical morphology is arranged on the surface of the other workpiece; carrying out microstructure
etching on the energy conduction item, placing the microstructure energy conduction item between two workpieces, and applying vibration and pressure through a continuously moving
ultrasonic welding head after
butt joint, so that the interface resin is molten and filled into the bionic microstructure; and a mechanical
interlocking interface is formed after pressure maintaining and cooling. Through
collaborative design of the bionic microstructure and the energy conduction item, the
interface bonding strength is remarkably improved, the problems of uneven energy, weak bonding and the like in traditional
welding are solved, and the method is suitable for high-quality connection and repair of
composite material components in the fields of
aerospace, automobiles and the like.