Terminal ultrasonic metal welding machine
By introducing motor-driven screw clamping and spring limiting components into the terminal ultrasonic metal welding machine, the problem of operators needing to continuously press the connection line is solved, automatic positioning and high-precision welding are achieved, and operation difficulty and labor intensity are reduced.
Patent Information
- Application Number
- CN202422469695.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the welding process, existing ultrasonic terminal welding machines require operators to continuously press the connecting wire to maintain accurate position, which increases labor intensity and mental pressure.
A terminal ultrasonic metal welding machine including welding components and positioning components is designed. The screw is driven to rotate and drive the threaded groove to clamp the connecting wire, and is equipped with a limiting component to clamp the metal plate with a spring to achieve automatic positioning and fixing.
The operating steps are simplified, the labor intensity of operators is reduced, and the welding accuracy and quality are improved.
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Figure CN223235294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding, in particular to a terminal ultrasonic metal welding machine. Background Art
[0002] Ultrasonic metal welding machines for terminals utilize high-frequency ultrasonic vibration waves transmitted to the surface of metal terminals. Under pressure, these waves cause the metal terminals to rub against each other, forming a molecular bond. Advantages of ultrasonic metal welding for terminals include high speed, energy efficiency, high bond strength, excellent conductivity, spark-free operation, and near-cold-processing, making them suitable for mass production in factories.
[0003] After searching, Chinese patent authorization announcement No. CN213318305U discloses a terminal ultrasonic metal welding machine, including a frame, a welding assembly, a clamping assembly and a recycling assembly, the welding assembly and the clamping assembly are both installed above the frame, the clamping assembly is located on one side of the welding assembly, and the recycling assembly is detachably installed below the frame, and the surface of the frame is provided with a through hole that cooperates with the recycling assembly; by arranging a recycling assembly with a waste box and a vibrator below the clamping assembly, the waste generated during the welding process can be collected; the dust cover arranged above the frame prevents waste from splashing, which is not only convenient for recycling but also avoids damage to the staff; the water tank located below the waste box can cool the surface of the workpiece after welding with the cooperation of the connecting pipe and the sprinkler head, and use the first filter to recycle the cooling water to improve the utilization rate of the cooling water.
[0004] During the welding process, the existing ultrasonic terminal welding machine needs to align the connecting wire and place it directly under the welding head, and requires the staff to press continuously to ensure that the position does not shift. The operator must maintain a high degree of attention and stability to ensure the accurate position of the connecting wire to avoid poor welding or product damage, which increases the labor intensity and mental stress of the operator. Therefore, it is necessary to provide a welding machine that does not require the operator to position the connecting wire in the welding area. Utility Model Content
[0005] The purpose of the present utility model is to provide a terminal ultrasonic metal welding machine to solve the problem raised in the above background technology that during the welding process, the existing ultrasonic terminal welding machine needs to align the connecting wire and place it directly under the welding head, and requires the staff to press continuously to ensure that the position does not shift. The operator must maintain a high degree of attention and stability to ensure that the position of the connecting wire is accurate to avoid poor welding or product damage, which increases the labor intensity and mental stress of the operator.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a terminal ultrasonic metal welding machine, comprising:
[0008] A welding assembly, comprising a welding machine body and a welding head;
[0009] A positioning assembly, comprising a mounting platform, a placement platform, a through slot, a motor, a support platform, and a screw rod;
[0010] The mounting platform is fixed on the upper surface of the welding machine body, the placing platform is fixed on the upper surface of the mounting platform, the through grooves are opened on both sides of the upper surface of the mounting platform, the motor is installed above the welding machine body, the supporting platform is fixed on the lower surface of the motor, and the screw is connected to the output end of the motor.
[0011] Furthermore, a welding head is installed above the welding machine body, a connecting wire is placed on the upper surface of the placement table, and one end of the connecting wire is connected to a metal plate.
[0012] Furthermore, a positive thread groove is opened on one side of the outer surface of the screw rod, and a negative thread groove is opened on the other side of the outer surface of the screw rod. A limiting column is installed on the lower surface of the mounting platform. A first screw nut clamp is threaded through one side of the outer surface of the screw rod, and a second screw nut clamp is threaded through the other side of the outer surface of the screw rod.
[0013] Furthermore, the upper ends of the first screw rod nut clamping plate and the second screw rod nut clamping plate pass through the through slot, and the first screw rod nut clamping plate and the second screw rod nut clamping plate pass through the limiting column.
[0014] Furthermore, it also includes a limit assembly;
[0015] The limiting assembly includes a placement plate, a side connecting plate, a spring and a limiting plate;
[0016] The placement plate is fixed on the upper surface of the mounting platform, the side connecting plate is fixedly connected to one side of the outer surface of the placement plate, the spring is installed on one side of the outer surface of the side connecting plate, and the limit plate is fixedly connected to one side of the outer surface of the spring.
[0017] Furthermore, the side connecting plates, springs and limiting plates are provided in two groups, which are respectively fixed on both sides of the placement plate, and the metal plate is placed on the upper surface of the placement plate.
[0018] Compared with the prior art, the advantages of the present invention are:
[0019] 1. The utility model has a welding assembly and a positioning assembly. When welding, the operator only needs to place the connecting wire on the placement table. Then, the operator only needs to start the motor through the controller set by the welding machine body. The motor drives the screw to rotate. The rotation of the screw synchronously drives the positive thread groove and the negative thread groove to rotate. During the rotation of the positive thread groove and the negative thread groove, the first screw nut clamp and the second screw nut clamp are driven to move relative to each other, clamping the connecting wire in the middle of the placement table. There is no need for the operator to manually align. The operator only needs to simply place the connecting wire, which simplifies the operating steps and reduces the labor intensity of the operator.
[0020] 2. Based on the first beneficial effect, by setting up the limit assembly, before welding, the operator first places the metal plate on the upper surface of the placement plate. Through the elastic force of the spring, the spring drives the two limit plates to clamp toward the middle, clamping the metal plate in the middle of the placement plate, thereby improving the accuracy and quality of welding and reducing the difficulty of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 This is a schematic diagram of the welding assembly of the utility model;
[0023] Figure 2 This is a bottom view of the positioning assembly of the utility model;
[0024] Figure 3 A schematic diagram of a positioning assembly of the present utility model;
[0025] Figure 4 This is a structural diagram of the limit assembly of the utility model.
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 11. Welding machine body; 12. Welding head; 13. Connecting wire; 14. Metal plate;
[0028] 21. Mounting table; 22. Placement table; 23. Through slot; 24. Motor; 241. Support platform; 25. Screw; 251. Positive thread groove; 252. Negative thread groove; 26. Limiting column; 27. First screw nut clamp; 28. Second screw nut clamp;
[0029] 31. Placement plate; 32. Side connecting plate; 33. Spring; 34. Limiting plate. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0033] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0034] See also Figure 1-Figure 4 As shown, this embodiment is a terminal ultrasonic metal welding machine, comprising:
[0035] Welding assembly, the welding assembly includes a welding machine body 11 and a welding head 12;
[0036] A welding head 12 is installed above the welding machine body 11, and a connecting wire 13 is placed on the upper surface of the placement table 22. One end of the connecting wire 13 is connected to a metal plate 14;
[0037] The welding head 12 is the part that directly contacts the materials to be welded, and it transmits ultrasonic vibration energy to the connecting wire 13 and the metal plate 14;
[0038] Positioning assembly, the positioning assembly includes a mounting platform 21, a placement platform 22, a through slot 23, a motor 24, a support platform 241 and a screw rod 25;
[0039] The mounting platform 21 is fixed to the upper surface of the welding machine body 11, the placement platform 22 is fixed to the upper surface of the mounting platform 21, the through slots 23 are opened on both sides of the upper surface of the mounting platform 21, the motor 24 is installed above the welding machine body 11, the support platform 241 is fixed to the lower surface of the motor 24, and the screw rod 25 is connected to the output end of the motor 24;
[0040] The placement table 22 is used to fix the connecting wire 13 to ensure that its position does not shift during the welding process. The through slot 23 provides a channel so that the first screw nut clamping plate 27 and the second screw nut clamping plate 28 can pass through the mounting table 21, thereby achieving precise control and adjustment of the connecting wire 13;
[0041] A positive thread groove 251 is formed on one side of the outer surface of the screw rod 25, and a negative thread groove 252 is formed on the other side of the outer surface of the screw rod 25. A limit column 26 is installed on the lower surface of the mounting platform 21. A first screw nut clamping plate 27 is threadedly penetrated on one side of the outer surface of the screw rod 25, and a second screw nut clamping plate 28 is threadedly penetrated on the other side of the outer surface of the screw rod 25.
[0042] The positive thread groove 251 cooperates with the first screw nut clamping plate 27, while the negative thread groove 252 cooperates with the second screw nut clamping plate 28. When the screw 25 rotates, due to the guiding effect of the thread groove, the two nut clamping plates will move relative to each other along the screw axis.
[0043] Working principle:
[0044] When welding;
[0045] First, the operator only needs to place the connecting line 13 on the placement table 22;
[0046] Next, the operator only needs to start the motor 24 through the controller provided on the welding machine body 11, and the motor 24 drives the screw rod 25 to rotate, and the rotation of the screw rod 25 synchronously drives the positive thread groove 251 and the negative thread groove 252 to rotate;
[0047] The rotation of the positive thread groove 251 and the negative thread groove 252 drives the first screw nut clamping plate 27 and the second screw nut clamping plate 28 to move relative to each other, clamping the connecting wire 13 in the middle of the placement table 22;
[0048] This step does not require manual alignment by the operator, and the operator only needs to simply place the connecting line 13, which simplifies the operation steps and reduces the operator's labor intensity.
[0049] See also Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0050] Limiting components;
[0051] The limiting assembly includes a placement plate 31, a side connecting plate 32, a spring 33 and a limiting plate 34;
[0052] The placement plate 31 is fixed to the upper surface of the mounting platform 21, the side connecting plate 32 is fixedly connected to one side of the outer surface of the placement plate 31, the spring 33 is installed on one side of the outer surface of the side connecting plate 32, and the limit plate 34 is fixedly connected to one side of the outer surface of the spring 33;
[0053] The placement plate 31 provides basic support for the side plate 32, spring 33 and limit plate 34. The side plate 32 is fixedly connected to one side of the outer surface of the placement plate 31 and its main function is to support and fix the spring 33. The limit plate 34 is fixedly connected to one side of the outer surface of the spring 33 and directly contacts the material to be welded.
[0054] Working principle:
[0055] Before welding;
[0056] First, the operator places the metal plate 14 on the upper surface of the placement plate 31. The spring 33 drives the two limit plates 34 to clamp together through the elastic force of the spring 33.
[0057] Clamp the metal plate 14 in the middle of the placement plate 31;
[0058] This step improves the accuracy and quality of welding and reduces the difficulty of operation.
[0059] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0060] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A terminal ultrasonic metal welding machine, characterized in that: include: A welding assembly, the welding assembly comprising a welding machine body (11) and a welding head (12); A positioning assembly, the positioning assembly comprising a mounting platform (21), a placement platform (22), a through slot (23), a motor (24), a support platform (241) and a screw rod (25); The mounting platform (21) is fixed on the upper surface of the welding machine body (11), the placement platform (22) is fixed on the upper surface of the mounting platform (21), the through grooves (23) are opened on both sides of the upper surface of the mounting platform (21), the motor (24) is installed above the welding machine body (11), the supporting platform (241) is fixedly installed on the lower surface of the motor (24), and the screw rod (25) is connected to the output end of the motor (24).
2. The terminal ultrasonic metal welding machine according to claim 1, characterized in that: A welding head (12) is installed above the welding machine body (11), a connecting wire (13) is placed on the upper surface of the placement table (22), and one end of the connecting wire (13) is connected to a metal plate (14).
3. The terminal ultrasonic metal welding machine according to claim 2, characterized in that: A positive thread groove (251) is provided on one side of the outer surface of the screw rod (25), and a negative thread groove (252) is provided on the other side of the outer surface of the screw rod (25). A limiting column (26) is installed on the lower surface of the mounting platform (21). A first screw rod nut clamp (27) is threadedly penetrated on one side of the outer surface of the screw rod (25), and a second screw rod nut clamp (28) is threadedly penetrated on the other side of the outer surface of the screw rod (25).
4. The terminal ultrasonic metal welding machine according to claim 3, characterized in that: The upper ends of the first screw nut clamp (27) and the second screw nut clamp (28) pass through the through slot (23), and the first screw nut clamp (27) and the second screw nut clamp (28) pass through the limiting column (26).
5. The terminal ultrasonic metal welding machine according to claim 4, characterized in that: Also includes a limit assembly; The limiting assembly comprises a placement plate (31), a side connecting plate (32), a spring (33) and a limiting plate (34); The placement plate (31) is fixed on the upper surface of the mounting platform (21), the side connecting plate (32) is fixedly connected to one side of the outer surface of the placement plate (31), the spring (33) is installed on one side of the outer surface of the side connecting plate (32), and the limiting plate (34) is fixedly connected to one side of the outer surface of the spring (33).
6. The terminal ultrasonic metal welding machine according to claim 5, characterized in that: The side connecting plates (32), springs (33) and limiting plates (34) are provided in two groups and are respectively fixed on both sides of the placement plate (31), and the metal plate (14) is placed on the upper surface of the placement plate (31).
Citation Information
Patent Citations
Terminal ultrasonic metal welding machine
CN213318305U