Connecting structure of ultrasonic welding head and ultrasonic welding device
By designing the ultrasonic welding head connection structure, the multi-directional installation and specification compatibility of welding heads is achieved, which solves the flexibility and cost problems of traditional devices and improves production efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202422678241.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Traditional ultrasonic welding devices are limited to fixed-specification welding heads, which are difficult to flexibly adapt to the needs of different specifications, especially lacking the ability to adjust left or front and backward, resulting in low production efficiency and increased costs.
An ultrasonic welding head connection structure is designed, and a combination system of installation base and movable parts is used to realize the left-right or front-back installation of the welding head, and is compatible with welding heads of different specifications. Through the direction adjustment of the movable parts and the removable connection, it improves operating flexibility and equipment compatibility.
It improves production efficiency, reduces equipment investment and maintenance costs, ensures continuous operation and high-quality output of the production line, and enhances the operation convenience and adaptability of the equipment.
Smart Images
Figure CN223235295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ultrasonic welding, and in particular to a connection structure of an ultrasonic welding head and an ultrasonic welding device. Background Art
[0002] Traditional ultrasonic welding equipment has long been constrained by fixed-size ultrasonic welding heads. These structural limitations often hinder flexibility in adapting to the diverse specifications required by the market. This situation not only hinders overall productivity improvements but also limits the pace of innovation within the manufacturing industry. Of particular concern is the widespread lack of left-right or fore-aft adjustment of the ultrasonic welding head, essentially locking all options into a single left-right installation mode. This rigid setup presents numerous operational challenges.
[0003] In actual production environments, this rigidly oriented installation creates unnecessary obstacles to the loading process, especially when handling complex or large workpieces to be welded. This often creates a dilemma for workers. Limited by the welding head's angle, the assembly process, which should be simple and quick, becomes extremely cumbersome, sometimes even requiring additional manual intervention to complete positioning, significantly slowing down the production line and increasing production costs.
[0004] In view of this, the current market urgently calls for a new solution that can break the convention and break through the limitations of the existing framework, a multifunctional ultrasonic welding device that is compatible with welding heads of various specifications and can achieve free direction change. Utility Model Content
[0005] In view of this, the utility model provides a connection structure of an ultrasonic welding head and an ultrasonic welding device, which can realize the left-right or front-back installation of the ultrasonic welding head and can be compatible with connecting ultrasonic welding heads of different specifications.
[0006] The purpose of the utility model is achieved through the following technical solutions:
[0007] A connection structure for an ultrasonic welding head comprises a base, a power unit and a welding head connection mechanism; the power unit is arranged on the base; the welding head connection mechanism is used to realize the left-right or front-back installation of the ultrasonic welding head, and comprises a mounting base connected to the power unit, a movable part connected to the mounting base and used to connect and fix the ultrasonic welding head, and the movable part can be adjusted in direction relative to the mounting base; the movable part comprises a welding head mounting part with an adjustable position for connecting and driving the ultrasonic welding head to move.
[0008] The connection structure of the ultrasonic welding head can realize the left-right or front-back installation of the ultrasonic welding head, and is compatible with connecting ultrasonic welding heads of different specifications.
[0009] Specifically, the welding head connection mechanism in this design utilizes a clever combination of a mounting base and a movable member, the movable member being adjustable relative to the mounting base. This means that when working with different orientations of the welding target, the welding head can be easily adjusted left-right or forward-backward, significantly increasing the operational flexibility of the equipment. This design allows operators to quickly adjust the welding head position according to specific work requirements, improving work efficiency while also reducing the additional time and cost associated with frequent fixture changes.
[0010] The adjustable horn mounting allows this ultrasonic horn connection structure to support a wide range of horn specifications, ensuring secure connections for horns of varying sizes and shapes. This eliminates the need to purchase dedicated connection devices for each horn model, significantly reducing equipment investment costs and simplifying inventory management. Whether facing complex and changing product lines or unexpected special orders, this connection structure can respond quickly, ensuring continuous production line operation and high-quality output.
[0011] Preferably, the movable part is detachably connected to the mounting base.
[0012] The movable parts and the mounting base adopt a "detachable" connection mechanism, that is, the movable mounting plate can be conveniently locked or unlocked with the mounting base through threaded parts. The detachable connection facilitates maintenance work. When a part is worn or fails, only the damaged component needs to be replaced in a targeted manner, without the need to scrap the entire device. This undoubtedly further saves the company's operating costs.
[0013] Preferably, the movable part includes a movable mounting plate detachably connected to the mounting base, the upper surface of the movable mounting plate is provided with a cross-shaped groove, the lower surface of the mounting base is provided with a straight-shaped protrusion that cooperates with the cross-shaped groove, and the movable mounting plate and the mounting base are locked by a screw.
[0014] The structural features of the cross-shaped groove and the straight-shaped protrusion are utilized between the movable mounting plate and the mounting base to form a combination that is both stable and flexible. This allows the movable mounting plate to be adjusted 90° relative to the mounting base, and the straight-shaped protrusion on the lower surface of the mounting base is embedded in the cross-shaped groove of the movable mounting plate. The two are tightly combined to form a stable support platform. Even in a high-speed vibration welding environment, the welding head can maintain stable operation and prevent unnecessary displacement or deflection, thereby ensuring a high level of welding quality.
[0015] Preferably, the movable mounting plate is provided with an oblong hole, and the welding head mounting portion is connected to the oblong hole.
[0016] The movable mounting plate is equipped with an oblong hole. This hole allows for adjustment of the welding head along its extended length, increasing spatial flexibility and ensuring that the welding head operating area and the power unit are always coaxially aligned. The power unit can more smoothly and efficiently deliver kinetic energy to the welding head accurately, significantly improving the welding head's performance and welding quality, achieving a perfect synergy between power and function, and ensuring excellent welding results. This carefully conceived design not only optimizes the overall structural layout, but also demonstrates the exquisite craftsmanship and ingenuity of the details.
[0017] Preferably, a mounting groove is provided at the lower portion of the mounting base, a mounting block is embedded in the mounting groove, and the I-shaped protrusion is provided on the mounting block.
[0018] There is a mounting groove at the bottom of the mounting base, and the mounting block embedded inside becomes the connection core. The I-shaped protrusion is set on it, which not only strengthens the stability between the components, but also ensures the convenience of assembly and disassembly of the device.
[0019] Preferably, the base body is provided with an avoidance area, and the avoidance area provides avoidance space when the ultrasonic welding head is installed in the front-to-back direction.
[0020] The avoidance area inside the base provides the necessary avoidance space for the front-to-back installation of the ultrasonic welding head without taking up additional space, effectively avoiding the problem of being unable to install the ultrasonic welding head in the front-to-back direction due to space limitations, and greatly enhancing the operating convenience and on-site adaptability of the equipment.
[0021] Preferably, the horn mounting portion includes a ferrule for sleeve-mounting the ultrasonic horn or a clamping claw for clamping the ultrasonic horn.
[0022] The welding head mounting part adopts a ring or clamping design, which can be used to fit the ultrasonic welding head through the ring to achieve a close fit and stable fixation; a clamping method can also be selected to facilitate quick loading and unloading and to meet different size requirements. This flexible and adjustable solution not only meets the personalized customization requirements in industrial production, but also demonstrates the careful consideration behind technological innovation, bringing unprecedented convenient experience to users, and truly starting from the details to comprehensively improve product quality and competitiveness.
[0023] Preferably, the movable part has one or two welding head mounting parts.
[0024] The movable part can be equipped with one or two welding head mounting parts to adapt to the connection and installation of ultrasonic welding heads of different specifications.
[0025] Preferably, the movable part has a horn mounting portion, and an abutment portion cooperating with the horn mounting portion and used to keep the ultrasonic horn in a horizontal state, and the abutment portion abuts against the upper portion of the ultrasonic horn from top to bottom.
[0026] The horn mounting portion of the movable part works in conjunction with an abutment to form a stable support system. This abutment precisely applies force to the upper portion of the ultrasonic horn from top to bottom, ensuring the horn maintains an ideal horizontal position during operation. This high level of parallelism reduces the likelihood of weld defects and improves yield. The stable working posture also helps extend the horn's service life and reduces the cost of frequent maintenance.
[0027] Preferably, a welding head angle adjuster is also included to adjust the angle of the ultrasonic welding head.
[0028] An ultrasonic welding device includes the ultrasonic welding head connection structure as described above and also includes an ultrasonic welding head.
[0029] The ultrasonic welding device made by the above-mentioned ultrasonic welding head connection structure can realize the left-right or front-back installation of the ultrasonic welding head, and is compatible with connecting ultrasonic welding heads of different specifications.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] The connection structure of the ultrasonic welding head of the utility model can realize the left-right or front-back installation of the ultrasonic welding head, and is compatible with connecting ultrasonic welding heads of different specifications.
[0032] Specifically, the welding head connection mechanism in this design utilizes a clever combination of a mounting base and a movable member, the movable member being adjustable relative to the mounting base. This means that when working with different orientations of the welding target, the welding head can be easily adjusted left-right or forward-backward, significantly increasing the operational flexibility of the equipment. This design allows operators to quickly adjust the welding head position according to specific work requirements, improving work efficiency while also reducing the additional time and cost associated with frequent fixture changes.
[0033] The adjustable horn mounting allows this ultrasonic horn connection structure to support a wide range of horn specifications, ensuring secure connections for horns of varying sizes and shapes. This eliminates the need to purchase dedicated connection devices for each horn model, significantly reducing equipment investment costs and simplifying inventory management. Whether facing complex and changing product lines or unexpected special orders, this connection structure can respond quickly, ensuring continuous production line operation and high-quality output. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0035] Figure 1 This is a structural diagram of the connection structure of the ultrasonic welding head in Example 1 of the present utility model.
[0036] Figure 2 This is a structural diagram of the core components of the connection structure of the ultrasonic welding head in Example 1 of the utility model.
[0037] Figure 3 This is an exploded view of the core components of the connection structure of the ultrasonic welding head in Example 1 of the utility model.
[0038] Figure 4 This is a structural diagram of the left-right installation of the connection structure of the ultrasonic welding head in Example 1 of the utility model.
[0039] Figure 5 This is a structural diagram of the front-to-back installation of the connection structure of the ultrasonic welding head in Example 1 of the utility model.
[0040] Figure 6 This is a structural diagram of the connection structure of the ultrasonic welding head in Example 2 of the present utility model.
[0041] Figure 7 This is a structural diagram of the connection structure of the ultrasonic welding head in Example 3 of the present utility model. DETAILED DESCRIPTION
[0042] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0043] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0044] It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further defined and explained in the subsequent figures. In the description of the embodiments of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. is based on the orientation or position relationship shown in the drawings, or is the orientation or position relationship in which the product of the application is usually placed when in use, or is the orientation or position relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0045] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.
[0046] The technical solution in this application will be described below with reference to the accompanying drawings. Example
[0047] As attached Figure 1-5 This embodiment provides an ultrasonic welding device, including a base 100, a power unit 200, a welding head connection mechanism 300 and an ultrasonic welding head 400; the power unit 200 is arranged on the base 100; the welding head connection mechanism 300 is used to realize the left-right or front-back installation of the ultrasonic welding head 400, including a mounting base 310 connected to the power unit 200, and a movable part 320 connected to the mounting base 310 and used to connect and fix the ultrasonic welding head 400, and the movable part 320 can be adjusted in direction relative to the mounting base 310; the movable part 320 includes a welding head mounting part 330 with an adjustable position for connecting and driving the ultrasonic welding head 400 to move.
[0048] This ultrasonic welding device can realize the installation of ultrasonic welding heads in left and right directions or front and back directions, and can be compatible with ultrasonic welding heads 400 of different specifications. Figure 1-4 For the left and right installation of ultrasonic welding head, Figure 5 For the front and back installation of the ultrasonic welding head.
[0049] Specifically, the welding head connection mechanism 300 in this design utilizes a clever combination of a mounting base 310 and a movable member 320. The movable member 320 can be adjusted relative to the mounting base 310. This means that when working with different orientations of the welding target, the welding head can easily be adjusted left-right or forward-backward, greatly increasing the operational flexibility of the device. This design allows operators to quickly adjust the welding head position according to specific work requirements, improving work efficiency while also reducing the additional time and cost associated with frequent fixture changes.
[0050] The adjustable position of the horn mounting portion 330 allows this ultrasonic welding device to connect ultrasonic horns 400 of various sizes and shapes, ensuring a secure connection. This eliminates the need for companies to purchase dedicated connection devices for each horn model, significantly reducing equipment investment costs and simplifying warehouse management. Whether facing complex and changing product lines or unexpected special orders, this connection structure can respond quickly, ensuring continuous production line operation and high-quality output.
[0051] In this embodiment, the movable member 320 is detachably connected to the mounting base 310 .
[0052] The movable part 320 and the mounting base 310 adopt a "detachable" connection mechanism, that is, the movable mounting plate 321 can be conveniently locked or unlocked with the mounting base 310 through a threaded part. The detachable connection facilitates maintenance work. When a part is worn or fails, it is only necessary to replace the damaged component in a targeted manner without scrapping the entire device. This undoubtedly further saves the company's operating costs.
[0053] In this embodiment, the movable part 320 includes a movable mounting plate 321 detachably connected to the mounting base 310, the upper surface of the movable mounting plate 321 is provided with a cross-shaped groove 322, and the lower surface of the mounting base 310 is provided with a straight-shaped protrusion 311 that cooperates with the cross-shaped groove 322, and the movable mounting plate 321 and the mounting base 310 are locked by screws.
[0054] The cross-shaped groove 322 and the straight protrusion 311 are used between the movable mounting plate 321 and the mounting base 310 to form a combination that is both stable and flexible. The movable mounting plate 321 can be adjusted 90 degrees relative to the mounting base 310. The straight protrusion 311 on the lower surface of the mounting base 310 is embedded in the cross-shaped groove 322 of the movable mounting plate 321. The two are tightly combined to form a stable support platform. Even in a high-speed vibration welding environment, the welding head can maintain stable operation and prevent unnecessary displacement or deflection, thereby ensuring a high level of welding quality.
[0055] In this embodiment, the movable mounting plate 321 is provided with an oblong hole 323 , and the welding head mounting portion 330 is connected to the oblong hole 323 .
[0056] The movable mounting plate 321 is equipped with an oblong hole 323. This hole 323 allows for adjustment of the welding head along its extended length, increasing spatial flexibility and ensuring that the welding head operating area and the power unit 200 remain coaxially aligned. The power unit 200 can more smoothly and efficiently deliver kinetic energy to the welding head accurately, significantly improving the welding head's performance and welding quality, achieving a perfect synergy between power and function, and ensuring excellent welding results. This carefully conceived design not only optimizes the overall structural layout, but also demonstrates the exquisite craftsmanship and ingenuity of the details.
[0057] In this embodiment, a horn angle adjuster is also included to adjust the angle of the ultrasonic horn. The horn angle adjuster can be purchased directly on the market, so the specific structure of the horn angle adjuster will not be described in detail here.
[0058] In this embodiment, a mounting groove 312 is provided at the lower portion of the mounting base 310 . A mounting block 313 is embedded in the mounting groove 312 . A straight-shaped protrusion 311 is provided on the mounting block 313 .
[0059] A mounting groove 312 is provided at the bottom of the mounting base 310, and the mounting block 313 embedded inside becomes the connection core. The I-shaped protrusion 311 is set on it, which not only strengthens the stability between the components, but also ensures the convenience of assembly and disassembly of the device.
[0060] In this embodiment, the base body 100 is provided with an escape area 110 . The escape area 110 provides an escape space when the ultrasonic horn 400 is installed in a front-to-back direction.
[0061] The avoidance area 110 in the base body 100 provides the necessary avoidance space for the front-to-back installation of the ultrasonic welding head 400 without occupying additional space, effectively avoiding the problem of being unable to install the ultrasonic welding head 400 in the front-to-back direction due to space limitations, and greatly enhancing the operational convenience and on-site adaptability of the equipment.
[0062] In this embodiment, the movable member 320 has two clamping jaws 33 for clamping the ultrasonic horn 400 . Example
[0063] As attached Figure 6 In this embodiment, the movable member 320 has a horn mounting portion 330 for mounting the ultrasonic horn 400 . Example
[0064] As attached Figure 7In this embodiment, the movable part 320 has a welding head mounting portion and an abutment portion 340 that cooperates with the welding head mounting portion and is used to keep the ultrasonic welding head 400 in a horizontal state. The welding head mounting portion is a ring 331 that is sleeved on the ultrasonic welding head 400, and the abutment portion 340 abuts against the upper part of the ultrasonic welding head 400 from top to bottom.
[0065] The horn mounting portion of the movable member 320 cooperates with an abutment portion 340 to form a stable support system. The abutment portion 340 precisely applies force to the upper portion of the ultrasonic horn 400 from top to bottom, ensuring that the horn remains ideally horizontal during operation. This high level of parallelism reduces the likelihood of weld defects and improves yield. The stable working posture also helps extend the horn's service life and reduces the cost of frequent maintenance.
[0066] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A connection structure of an ultrasonic welding head, characterized in that: include seat body; A power unit is arranged on the seat body; The welding head connection mechanism is used to realize the left-right or front-back installation of the ultrasonic welding head, including a mounting base connected to the power unit, a movable part connected to the mounting base and used to connect and fix the ultrasonic welding head, and the movable part can be adjusted in direction relative to the mounting base; the movable part includes a welding head mounting part with adjustable position for connecting and driving the ultrasonic welding head to move.
2. The connection structure of the ultrasonic horn according to claim 1, characterized in that: The movable part is detachably connected to the mounting base.
3. The connection structure of the ultrasonic horn according to claim 2, characterized in that: The movable part includes a movable mounting plate detachably connected to the mounting base, the upper surface of the movable mounting plate is provided with a cross-shaped groove, the lower surface of the mounting base is provided with a straight-shaped protrusion that cooperates with the cross-shaped groove, and the movable mounting plate and the mounting base are locked by a screw.
4. The connection structure of the ultrasonic horn according to claim 3, characterized in that: The movable mounting plate is provided with an oblong hole, and the welding head mounting portion is connected to the oblong hole.
5. The connection structure of the ultrasonic horn according to claim 3, characterized in that: A mounting groove is provided at the lower portion of the mounting base, a mounting block is embedded in the mounting groove, and the straight-shaped protrusion is provided on the mounting block.
6. The connection structure of the ultrasonic horn according to claim 1, characterized in that: The seat body is provided with an avoidance area, and the avoidance area provides avoidance space when the ultrasonic welding head is installed in the front and rear directions.
7. The connection structure of the ultrasonic horn according to claim 1, characterized in that: The horn mounting portion includes a ferrule for sleeve-fitting the ultrasonic horn or a clamping claw for clamping the ultrasonic horn.
8. The connection structure of the ultrasonic horn according to claim 1, characterized in that: The movable part further comprises an abutting portion which cooperates with the horn mounting portion and is used to keep the ultrasonic horn in a horizontal state, and the abutting portion abuts against the upper portion of the ultrasonic horn from top to bottom.
9. The connection structure of the ultrasonic horn according to claim 1, characterized in that: Also includes a welding head angle adjuster.
10. An ultrasonic welding device, characterized in that: The connecting structure comprising the ultrasonic horn according to any one of claims 1 to 9 further comprises an ultrasonic horn.