Simple grinding tool
By designing simple grinding tooling, the problems of low copper flask processing efficiency and poor adaptability are solved, and efficient and low-cost copper flask chamfering processing is achieved, which is suitable for sample production of steering motors of new energy vehicles.
Patent Information
- Application Number
- CN202422391226.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The prior art has problems such as low efficiency, high cost and difficulty in adapting to different specifications in the processing of copper rows for steering motors of new energy vehicles. Especially when the number of samples is small, the stamping process is not economical and the manual proofing accuracy and consistency are difficult to meet modern production requirements.
A simple grinding tooling is designed, including fixed tooling and grinding blocks. By setting multiple tooling grooves and positioning blocks in the fixed tooling, combining elastic components and extrusion plates, the stable positioning of the copper rows and precise chamfering processing is ensured, which is suitable for small batch production by hand grinders.
It improves the production efficiency of copper radiator processing, reduces costs, adapts to the needs of copper radiator of different specifications, ensures processing accuracy and consistency, and is suitable for small-scale production in the R&D stage.
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Figure CN223236029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding tools, in particular to a simple grinding tool. Background Art
[0002] During the assembly of steering motors for new energy vehicles, the chamfering of the straight copper busbar heads is a critical step in ensuring assembly accuracy and consistency. As a crucial component of electrical connections, the quality of the straight copper busbar machining directly impacts the performance and reliability of the motor.
[0003] Traditionally, during the mass production stage, manufacturers usually use a stamping process to directly perform chamfering in the mold. Although this method is suitable for large-scale production, it is often not economical during the R&D stage due to the small number of samples, high stamping costs and long production cycles. In addition, the stamping process has high requirements for mold design and manufacturing, which increases initial investment and production risks. In the sample proofing process, manual proofing has become a common choice. However, the accuracy and consistency of manual proofing are difficult to meet the requirements of modern production, especially when there are strict requirements on chamfer angles and dimensions. Manual operation will lead to errors, affecting the quality of subsequent assembly, and even causing the motor performance to substandard, thereby affecting the safety and reliability of the entire vehicle. Therefore, in response to the above shortcomings, a simple grinding tool is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a simple grinding tool, which aims to improve the problems of low processing efficiency of copper bars by some grinding tools in the prior art and inability to adapt to copper bars of different specifications.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A simple grinding tool comprises a fixed tool and a grinding block, wherein the fixed tool is provided with a plurality of tool slots, wherein a copper bar is provided inside each of the tool slots, and a positioning block is slidably connected to the right side of the copper bar, wherein the positioning block is provided with a plurality of fixed slots, wherein an extrusion plate is slidably connected to the inside of the positioning block, and an elastic component for providing extrusion force is provided at the bottom of the extrusion plate;
[0007] As a further description of the above technical solution:
[0008] The elastic component includes a plurality of sliding sleeves, the tops of the plurality of sliding sleeves are fixedly connected to the bottom of the extrusion plate, the exteriors of the plurality of sliding sleeves are slidably connected to sleeves, the exteriors of the plurality of sliding sleeves are fixedly connected to limit rings, and the interiors of the plurality of sliding sleeves are provided with springs;
[0009] As a further description of the above technical solution:
[0010] The outer portion of the copper busbar is slidably connected to the inner portion of the fixing groove, and the outer portion of the copper busbar is in contact with the top of the extruded plate;
[0011] As a further description of the above technical solution:
[0012] The bottom of the sleeve is fixedly connected to the interior of the positioning block, and the outer portion of the limiting ring is slidably connected to the interior of the sleeve;
[0013] As a further description of the above technical solution:
[0014] One end of the spring is fixedly connected to the inner top side of the sliding sleeve, and the other end of the spring is fixedly connected to the inner bottom side of the sleeve;
[0015] As a further description of the above technical solution:
[0016] A hand-cranked grinder is arranged outside the grinding block, and the fixing fixture and the positioning block can be adsorbed on the platform of the hand-cranked grinder.
[0017] The utility model has the following beneficial effects:
[0018] 1. In the utility model, by designing multiple consistent tooling grooves, the copper busbar can be tightly clamped to ensure the stability of the relative position of the copper busbar and the tooling. The accuracy of the chamfer is ensured by the inclination angle of the tooling. At the same time, multiple copper busbars can be processed by a manual grinder at the same time, which significantly improves production efficiency and reduces production cycle.
[0019] 2. In the present invention, the tooling can adapt to the processing requirements of various copper bars by adjusting the length of the copper bar extending from the tail end of the slot. Compared with the stamping process, the cost of using this tooling for sample proofing is lower, which is suitable for small-batch production in the research and development stage. It only requires two wire cuttings from different directions with one steel block to form it, reducing manufacturing complexity and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of a simple grinding tool proposed in the present invention;
[0021] Figure 2 This is a schematic diagram of the extrusion plate structure of a simple grinding tool proposed in the utility model;
[0022] Figure 3 This is a schematic diagram of the positioning block structure of a simple grinding tool proposed in the utility model;
[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0024] Figure 5 This is a schematic diagram of the copper bar structure of a simple grinding tool proposed by the utility model.
[0025] Legend:
[0026] 1. Fixing tool; 2. Tooling slot; 3. Copper busbar; 4. Positioning block; 5. Fixing slot; 6. Extrusion plate; 7. Sliding sleeve; 8. Sleeve; 9. Limiting ring; 10. Spring; 11. Grinding block. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Reference Figures 1 to 3 The present invention provides an embodiment of a simple grinding tool, comprising a fixed tool 1 and a grinding block 11. A hand-cranked grinder is provided on the outside of the grinding block 11. A plurality of tool slots 2 are provided inside the fixed tool 1. The tool slots 2 are designed to tightly clamp the copper bar 3, ensuring that the relative position of the copper bar 3 and the fixed tool 1 is stable. The accuracy of the chamfer is ensured by the inclination angle of the fixed tool 1. The tool slots 2 are used to accommodate and position the copper bar 3, ensuring that the position of the copper bar 3 is stable during the processing. Copper bars 3 are provided inside the plurality of tool slots 2. Positioning blocks 4 are slidably connected to the right sides of the plurality of copper bars 3. The fixed tool 1 and the positioning block 4 can be adsorbed on the platform of the hand-cranked grinder. A plurality of fixed slots 5 are provided inside the positioning block 4. The outside of the copper bar 3 is slidably connected to the inside of the fixed slots 5. The positioning block 4 cooperates with the fixed tool 1 to further fix the position of the copper bar 3 and ensure processing accuracy. The copper bar 3 can also be adjusted by sliding along the fixed slots 5 to accommodate copper bars 3 of different lengths. The interior of the positioning block 4 is slidably connected to a squeeze plate 6, which applies pressure to the copper busbar 3, keeping it snugly in the fixing slot 5 and preventing it from moving. The exterior of the copper busbar 3 contacts the top of the squeeze plate 6, and the bottom of the squeeze plate 6 is provided with an elastic component for providing squeezing force.
[0029] Reference Figures 3 to 5The elastic component includes a plurality of sliding sleeves 7, the tops of the plurality of sliding sleeves 7 are fixedly connected to the bottom of the extrusion plate 6, and the outsides of the plurality of sliding sleeves 7 are slidably connected to sleeves 8, which provide guidance for the sliding sleeves 7 and limit their range of motion. The bottom of the sleeve 8 is fixedly connected to the inside of the positioning block 4, and the outsides of the plurality of sliding sleeves 7 are fixedly connected to a limiting ring 9, which limits the maximum range of movement of the sliding sleeves 7 and prevents them from escaping from the sleeve 8. The outside of the limiting ring 9 is slidably connected to the inside of the sleeve 8, and a spring 10 is provided inside the plurality of sliding sleeves 7, one end of the spring 10 is fixedly connected to the internal top side of the sliding sleeve 7, and the other end of the spring 10 is fixedly connected to the internal bottom side of the sleeve 8. The spring 10 stores energy and generates elastic force when released, pushing the extrusion plate 6 to apply pressure to the copper busbar 3.
[0030] Working principle: First, insert the copper busbar 3 into the tooling slot 2 inside the fixed tooling 1, and then insert it into the fixed slot 5. At this time, the extrusion plate 6 will be squeezed and displaced, and the sliding sleeve 7 will slide on the outside of the sleeve 8. Then the spring 10 will be compressed and rebounded. Then, the elastic force of the spring 10 can be used to fix and position the copper busbar 3. Then, the exposed amount of the tail end of the copper busbar 3 can be calculated, and the steel tooling can be adsorbed on the platform of the hand grinder to ensure its stability to ensure fixation during processing. Then, use the grinding block 11 on the hand grinder to cut the head of the copper busbar 3 to ensure the chamfering effect. After the processing is completed, the copper busbar 3 is turned over and inserted into the tooling slot 2 and the fixed slot 5 to continue processing the other side.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A simple grinding tool, comprising a fixed tool (1) and a grinding block (11), characterized in that: The interior of the fixed fixture (1) is provided with a plurality of fixture slots (2), the interiors of the plurality of fixture slots (2) are all provided with copper bars (3), the right sides of the plurality of copper bars (3) are slidably connected with positioning blocks (4), the interior of the positioning blocks (4) is provided with a plurality of fixed slots (5), the interior of the positioning blocks (4) is slidably connected with an extrusion plate (6), and the bottom of the extrusion plate (6) is provided with an elastic component for providing extrusion force.
2. A simple grinding tool according to claim 1, characterized in that: The elastic component comprises a plurality of sliding sleeves (7), the tops of the plurality of sliding sleeves (7) are fixedly connected to the bottom of the extrusion plate (6), the exteriors of the plurality of sliding sleeves (7) are slidably connected to sleeves (8), the exteriors of the plurality of sliding sleeves (7) are fixedly connected to limiting rings (9), and the interiors of the plurality of sliding sleeves (7) are provided with springs (10).
3. A simple grinding tool according to claim 1, characterized in that: The outside of the copper busbar (3) is slidably connected to the inside of the fixing groove (5), and the outside of the copper busbar (3) is in contact with the top of the extrusion plate (6).
4. A simple grinding tool according to claim 2, characterized in that: The bottom of the sleeve (8) is fixedly connected to the inside of the positioning block (4), and the outside of the limiting ring (9) is slidably connected to the inside of the sleeve (8).
5. The simple grinding tool according to claim 2, characterized in that: One end of the spring (10) is fixedly connected to the inner top side of the sliding sleeve (7), and the other end of the spring (10) is fixedly connected to the inner bottom side of the sleeve (8).
6. The simple grinding tool according to claim 1, characterized in that: A hand-cranked grinder is provided outside the grinding block (11), and the fixed fixture (1) and the positioning block (4) can be adsorbed on the platform of the hand-cranked grinder.