Vacuum clamp for processing mobile equipment
By designing mobile equipment that can detachable limit blocks and vacuum adsorption grooves to process vacuum fixtures, the problem of insufficient applicability of existing fixtures is solved, stable clamping and cost savings of workpieces of different specifications are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422496149.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing machining fixtures usually use non-standard designs to manufacture corresponding specifications for specific workpieces, resulting in the inability to apply workpieces of different specifications, which reduces applicability, increases processing costs and affects production efficiency.
A mobile device processing vacuum fixture is designed, using a detachable limit block and vacuum adsorption groove, adjusting the adsorption area through the vacuum adsorption groove and adsorption washer, and adjusting the clamping range of the fixture seat in combination with the limit block to adapt to workpieces of different specifications.
It improves the applicability and clamping stability of the fixture, reduces processing costs, and improves production efficiency.
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Figure CN223236111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing fixture structures, in particular to a vacuum fixture for processing mobile equipment. Background Art
[0002] A machining fixture is a tool used to secure or support machining components. Widely used in a variety of fields, including production testing, assembly, and maintenance, it can hold components of varying shapes, preventing them from shifting during machining and affecting the yield rate. The design and functionality of machining fixtures vary depending on the application.
[0003] CN201910333148.X discloses a manual assembly fixture for mobile phone buckles, including a base with two clamping mechanisms arranged side by side on the base. The clamping mechanism includes a support seat, a support plate, a product positioning jig and a buckle positioning jig. The support seat is fixedly connected to the base, and the support plate is vertically fixed to the support seat. The product positioning jig and the buckle positioning jig are located on the same side of the support plate, and the product positioning jig is located above the buckle positioning jig. When the product is placed in the product positioning jig, the buckle on the lower side of the product can be clamped or loosened by rotating the buckle positioning jig.
[0004] In order to improve clamping accuracy, existing processing fixtures usually use non-standard designs and manufacture fixtures of corresponding specifications for specific workpieces. As a result, the processing fixtures cannot be used for workpieces of different specifications, which reduces applicability, increases processing costs and affects production efficiency. Utility Model Content
[0005] This utility model aims to at least address the technical problem in the prior art that "existing machining fixtures typically use non-standard designs, manufacturing fixtures with corresponding specifications for specific workpieces. This results in the fixtures being unable to adapt to workpieces of different specifications, reducing their applicability, increasing machining costs, and affecting production efficiency." To this end, this utility model proposes a vacuum fixture for mobile equipment machining. This fixture can adapt to clamping workpieces of varying specifications and provides vacuum suction to relatively fix the position of the workpiece and fixture, improving clamping stability and fixture applicability, meeting the production and processing requirements for workpieces of varying specifications, effectively reducing machining costs and improving production efficiency.
[0006] According to some embodiments of the present invention, a vacuum fixture for processing mobile equipment includes a base, a mounting seat is provided above the base, and the mounting seat is mounted on the base through a column; and includes:
[0007] A clamp seat is detachably mounted on the surface of the mounting seat, wherein the middle portion of the clamp seat is a clamping area, and the periphery is a limiting area, wherein a vacuum adsorption groove is provided in the clamping area, and a detachably connected limiting block is provided around the limiting area;
[0008] In which, the vacuum adsorption groove is provided with a detachable adsorption gasket, which is used to adjust the adsorption area of the vacuum adsorption groove; when the limit block is installed in the limit area, the limit block is close to the side wall of the clamping area and is located in the clamping area, and the edge of the clamping area is the maximum clamping range.
[0009] According to some embodiments of the present invention, the vacuum adsorption tank is provided with at least two vacuum exhaust holes, and an exhaust pipe is provided at the bottom of the mounting base corresponding to the vacuum exhaust holes, and the exhaust pipe is connected to the vacuum exhaust holes. The exhaust pipe is used to connect to an external vacuum pumping mechanism and vacuum the vacuum adsorption tank.
[0010] According to some embodiments of the present invention, the adsorption gasket is made of rubber material, and the thickness of the adsorption gasket is not less than the depth of the vacuum adsorption groove.
[0011] According to some embodiments of the present invention, the adsorption gasket adopts a stepped structure, and the outer diameter gradually decreases from the bottom to the top, which is used to reduce the contact area for vacuuming to facilitate the adsorption of workpieces with uneven back surfaces.
[0012] According to some embodiments of the present invention, the fixture seat is provided with a positioning pin, and the mounting seat is provided with a positioning hole corresponding to the position of the positioning pin. The positioning pin and the positioning hole are plugged into each other to position and install the mounting seat to facilitate alignment of the vacuum exhaust hole and the exhaust pipe.
[0013] According to some embodiments of the present invention, the limiting area is provided with a clamping groove, and the limiting block is installed in the clamping groove.
[0014] According to some embodiments of the present invention, the clamping groove includes a top clamping groove, a side clamping groove and a bottom clamping groove, and the limit block includes a top stop block, a side stop block and a bottom stop block, and the corresponding limit block is connected to the corresponding clamping groove through screws.
[0015] According to some embodiments of the present invention, the fixture seat is provided with loading troughs on both sides corresponding to the clamping area, and the loading troughs are used for loading and unloading workpieces in the clamping area.
[0016] According to some embodiments of the present invention, the fixture seat is provided with a label slot, the label slot is communicated with the clamping area, and the label slot is used for placing a label to fit the workpiece.
[0017] According to some embodiments of the present invention, the vacuum clamp for processing mobile equipment has at least the following beneficial effects: the effective clamping range of the clamp base can be adjusted by the limit blocks of the limit zone, with corresponding limit blocks being used for different product specifications. The vacuum adsorption groove and the adsorption gasket cooperate to adsorb workpieces of different specifications. This meets the requirements for clamping workpieces of different specifications, saves manufacturing costs, and improves processing efficiency.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0020] Figure 1 This is a three-dimensional schematic diagram of a vacuum fixture for processing mobile equipment according to an embodiment of the present utility model;
[0021] Figure 2 A side view of a vacuum fixture for processing mobile equipment according to an embodiment of the present invention;
[0022] Figure 3 This is an exploded schematic diagram of a vacuum fixture for processing mobile equipment according to an embodiment of the present utility model;
[0023] Figure 4 This is a schematic diagram of the clamping of a vacuum fixture for processing mobile equipment according to an embodiment of the utility model.
[0024] Reference numerals:
[0025] Base 110, column 120, mounting seat 130, positioning hole 131,
[0026] Clamp seat 210, clamping groove 213, top clamping groove 213a, side clamping groove 213b, bottom clamping groove 213c, positioning pin 214, feeding groove 215, label groove 216,
[0027] Vacuum adsorption groove 220 , vacuum exhaust hole 221 , exhaust pipe 222 , adsorption gasket 223 , limit block 230 , top block 231 , side block 232 , bottom block 233 . DETAILED DESCRIPTION
[0028] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0029] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, top, bottom, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0030] In the description of this utility model, "several" means one or more, "many" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, while "above," "below," and "within" are understood to include the number itself. The use of "first" and "second" in the description is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, implicitly specifying the number of the indicated technical features, or implicitly specifying the order of the indicated technical features.
[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0032] Reference below Figure 1-Figure 4 A vacuum clamp for processing mobile equipment according to an embodiment of the present invention is described.
[0033] like Figure 1-Figure 4 As shown, the mobile equipment processing vacuum fixture includes a base 110 and a mounting base 130. The mounting base 130 is arranged above the base 110. The mounting base 130 is installed on the base 110 through a column 120. The base 110 is fixed on the workpiece table of the processing equipment.
[0034] A fixture base 210 is removably mounted on the mounting base 130 and is mounted on the surface of the mounting base 130. The center of the fixture base 210 serves as a clamping area, while the periphery serves as a limiting area. Vacuum adsorption grooves 220 are located within the clamping area, and removably connected limiting blocks 230 surround the limiting area. Specifically, the vacuum fixture is secured by vacuum adsorption, while the limiting blocks 230 are used to quickly locate the contour of the workpiece, preventing it from loosening during machining and affecting processing quality.
[0035] The vacuum adsorption groove 220 is provided with a detachable adsorption gasket 223, which is used to adjust the adsorption area of the vacuum adsorption groove 220. When the limit block 230 is installed in the limit area, the limit block 230 is located in the clamping area near the side wall of the clamping area, and the edge of the clamping area is the maximum clamping range.
[0036] Specifically, when there is a raised structure on the back of the workpiece, the vacuum adsorption groove 220 cannot completely fit with the back of the workpiece. The adsorption gasket 223 is used to change the position of the adsorption port to adsorb the flat area on the back of the workpiece, thereby improving the applicability of the vacuum clamp.
[0037] This new vacuum fixture for mobile device processing is primarily used for clamping mobile phone frames. By combining the stopper blocks 230, it can clamp mobile phone frames ranging from 4.7 inches to 7 inches, meeting the requirements of most mobile phone sizes on the market. The suction gasket 223 addresses the issue of the back surface area of the mobile phone frame being offset due to the protrusion of the camera module. Compared to existing dedicated, non-standard fixtures, this new fixture only requires selecting the corresponding stopper blocks 230 and suction gaskets 223 according to the processing specifications to achieve clamping, saving significant fixture manufacturing costs and adjustment time, and improving processing efficiency.
[0038] In some embodiments of the present invention, Figure 1 and Figure 3 As shown, the vacuum adsorption groove 220 is provided with at least two vacuum exhaust holes 221, and an exhaust pipe 222 is provided at the position corresponding to the vacuum exhaust hole 221 at the bottom of the mounting seat 130. The exhaust pipe 222 is connected to the vacuum exhaust hole 221. The exhaust pipe 222 is used to connect to an external vacuum pumping mechanism and vacuum the vacuum adsorption groove 220.
[0039] Specifically, in this embodiment, three vacuum exhaust holes 221 are provided, arranged side by side within the vacuum adsorption tank 220. When the back of the workpiece covers the vacuum adsorption tank 220, the exhaust pipe 222, through an external vacuum pumping mechanism, evacuates the air within the vacuum adsorption tank 220, creating a negative pressure state, thereby pressing the workpiece tightly against the clamping area. This, combined with the workpiece contour surrounded by the stop block 230, allows the workpiece to be securely clamped to the fixture base 210.
[0040] Furthermore, the adsorption gasket 223 is made of rubber, and its thickness is not less than the depth of the vacuum adsorption groove 220. Specifically, the adsorption gasket 223 is made of elastic rubber. When the workpiece is in a vacuum adsorption state, the adsorption gasket 223 is squeezed and deformed by the workpiece, thereby filling the connection gap between the adsorption gasket 223 and the workpiece.
[0041] Furthermore, the suction gasket 223 typically uses a uniform outer diameter structure to absorb the workpiece. When the workpiece's back surface is severely offset, the suction gasket 223 adopts a stepped structure with a gradually decreasing outer diameter from bottom to top, which is used to reduce the contact area for vacuuming and facilitates the absorption of workpieces with uneven back surfaces.
[0042] In some embodiments of the present invention, Figure 3As shown, the fixture seat 210 is provided with a positioning pin 214, and the mounting seat 130 is provided with a positioning hole 131 corresponding to the position of the positioning pin 214. The positioning pin 214 and the positioning hole 131 are plugged into each other to position and install the mounting seat 130 so as to align the positions of the vacuum exhaust hole 221 and the exhaust pipe 222.
[0043] Specifically, the fixture base 210 and the mounting base 130 are quickly positioned and installed using the positioning pins 214 and positioning holes 131, ensuring that the vacuum exhaust hole 221 and the exhaust pipe 222 are aligned. This also facilitates the replacement of fixture bases 210 of different specifications. When using a fixture base 210 with a clamping plate specification, the fixture base 210 can be quickly replaced, improving efficiency.
[0044] In some embodiments of the present invention, Figure 1 、 Figure 3 and Figure 4 As shown, the limiting area is provided with a clamping groove 213, and the limiting block 230 is installed in the clamping groove 213. Specifically, the width of the clamping groove 213 matches the width of the limiting block 230, and the length of the limiting block 230 is adjusted according to different workpiece specifications.
[0045] Furthermore, if Figure 1 and Figure 3 As shown, the clamping groove 213 includes a top clamping groove 213a, a side clamping groove 213b and a bottom clamping groove 213c, and the limit block 230 includes a top block 231, a side block 232 and a bottom block 233. The corresponding limit block 230 is connected to the corresponding clamping groove 213 by screws.
[0046] Specifically, the top stopper 231 is a U-shaped block, and the inner width of the top stopper 231 matches the width of the workpiece, which can better limit the position of the workpiece in the clamping area.
[0047] In some embodiments of the present invention, Figure 1 and Figure 3 As shown, the fixture seat 210 is provided with a loading trough 215 on both sides of the clamping area, and the loading trough 215 is used for loading and unloading the workpiece in the clamping area. Specifically, the manipulator clamps the two sides of the workpiece from the loading trough 215 to realize the picking and placing of the workpiece.
[0048] In some embodiments of the present invention, Figure 1 、 Figure 3 and Figure 4 As shown, the fixture seat 210 is provided with a label slot 216, which is communicated with the clamping area. The label slot 216 is used to place a label and attach it to the workpiece.
[0049] Specifically, the label in the label slot 216 extends to the clamping area. When the workpiece is clamped to the fixture seat 210, the back of the workpiece is in contact with the label. After the workpiece is processed, it enters the next process with the label.
[0050] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the illustrative use of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0051] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A vacuum fixture for processing mobile equipment, comprising a base (110), a mounting seat (130) being provided above the base (110), and the mounting seat (130) being mounted on the base (110) via a column (120); characterized in that: include: A clamp seat (210) is detachably mounted on the surface of the mounting seat (130); the middle portion of the clamp seat (210) is a clamping area, and the periphery is a limiting area; a vacuum adsorption groove (220) is provided in the clamping area, and a detachably connected limiting block (230) is provided around the limiting area; Wherein, the vacuum adsorption groove (220) is provided with a detachable adsorption gasket (223), and the adsorption gasket (223) is used to adjust the adsorption area of the vacuum adsorption groove (220); when the limit block (230) is installed in the limit area, the limit block (230) is located in the clamping area close to the side wall of the clamping area, and the edge of the clamping area is the maximum clamping range.
2. The vacuum fixture for processing mobile equipment according to claim 1, characterized in that: The vacuum adsorption tank (220) is provided with at least two vacuum exhaust holes (221); an exhaust pipe (222) is provided at a position corresponding to the vacuum exhaust holes (221) at the bottom of the mounting seat (130); the exhaust pipe (222) is connected to the vacuum exhaust holes (221); and the exhaust pipe (222) is used to connect to an external vacuum pumping mechanism and to vacuum the vacuum adsorption tank (220).
3. The mobile device processing vacuum fixture according to claim 2, characterized in that: The adsorption gasket (223) is made of rubber material, and the thickness of the adsorption gasket (223) is not less than the depth of the vacuum adsorption groove (220).
4. The vacuum fixture for processing mobile equipment according to claim 3, characterized in that: The adsorption gasket (223) adopts a stepped structure, with an outer diameter gradually decreasing from the bottom to the top, so as to reduce the contact area for vacuuming and facilitate adsorption of workpieces with uneven back surfaces.
5. The mobile device processing vacuum fixture according to claim 3, characterized in that: The fixture seat (210) is provided with a positioning pin (214), and the mounting seat (130) is provided with a positioning hole (131) at a position corresponding to the positioning pin (214). The positioning pin (214) and the positioning hole (131) are plugged into each other to position and install the mounting seat (130) so as to facilitate alignment of the positions of the vacuum exhaust hole (221) and the exhaust pipe (222).
6. The mobile device processing vacuum fixture according to claim 1, characterized in that: The limiting area is provided with a clamping groove (213), and the limiting block (230) is installed in the clamping groove (213).
7. The mobile device processing vacuum fixture according to claim 6, characterized in that: The clamping groove (213) includes a top clamping groove (213a), a side clamping groove (213b) and a bottom clamping groove (213c); the limiting block (230) includes a top stop block (231), a side stop block (232) and a bottom stop block (233); and the corresponding limiting block (230) is connected to the corresponding clamping groove (213) through a screw.
8. The vacuum fixture for processing mobile equipment according to any one of claims 1 to 7, characterized in that: The clamp seat (210) is provided with loading troughs (215) on both sides corresponding to the clamping area, and the loading troughs (215) are used for loading and unloading workpieces in the clamping area.
9. The vacuum fixture for processing mobile equipment according to any one of claims 1 to 7, characterized in that: The fixture seat (210) is provided with a label slot (216), the label slot (216) is communicated with the clamping area, and the label slot (216) is used to place a label and attach it to a workpiece.
Citation Information
Patent Citations
Manual assembling clamp for mobile phone buckles
CN109968245A