Straight rail fixing module of electrolytic bath side rope guiding robot

By designing the side rope guide robot straight rail fixing module of the electrolytic tank groove, the problem of unstable I-rail installation in high temperature and strong magnetic field environment is solved, and no hole drilling installation and multi-point clamping fixation are achieved, which improves the stability of the track and robot monitoring efficiency.

CN223236358UActive Publication Date: 2025-08-19INNER MONGOLIA DATANG INT RENEWABLE RESOURCES DEV +1
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Patent Information

Application Number
CN202422466188.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-19
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In complex industrial environments with high temperature and strong magnetic fields, the installation position of the I-rail is easily affected, resulting in equipment aging and malfunctioning, and the limitation of the length of a single track affects the track continuity and robot movement efficiency. It is difficult for the prior art to provide a stable and reliable inter-slot straight rail fixing module.

Method used

A straight rail fixing module for the electrolytic tank groove side rope guide robot is designed, including a bracket, a left clamp and a right clamp. The spacing between the clamping plates is adjusted through the adjustment unit, adapted to I-ray rails of different widths without drilling and installation, and the I-ray steel is clamped and fixed by reinforcement parts to ensure stable connection.

Benefits of technology

It realizes the installation of I-ray tracks without holes in complex environments, improves the stability of the track and the continuity and accuracy of robot monitoring, and ensures the safe and stable operation of the equipment.

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Abstract

The utility model relates to the technical field of electrolytic bath detection, and particularly discloses an electrolytic bath side rope guiding robot straight rail fixing module which comprises a support used for being installed on the edge of an electrolytic bath, and a fixing module used for fixing an I-shaped rail is installed at the tail end of the support. The fixing module comprises a left clamping piece and a right clamping piece. The left clamping piece and the right clamping piece each comprise a clamping plate and a clamping sliding plate. The fixing module further comprises an adjusting unit used for adjusting the distance between the clamping plates in the left clamping piece and the right clamping piece. The width of the mounting groove can be changed through rotation of the adjusting screw rod in the adjusting unit, so that the I-shaped rail clamping device is adaptive to I-shaped rails with different widths, namely, the I-shaped rails can be clamped and fixed through the clamping plates in the left clamping piece and the right clamping piece, and mounting can be realized without machining and punching the I-shaped rails; and the left clamping piece and the right clamping piece can synchronously move towards one side to adjust the connecting point with the I-shaped rail.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic cell detection, in particular to a straight rail fixing module of an electrolytic cell side rope-guided robot. Background Art

[0002] In the industrial field, especially in complex environments with high temperatures and strong magnetic fields, track laying is crucial for robots to perform environmental monitoring. As a common industrial track, the installation location of the I-rail needs to fully consider environmental factors and actual usage requirements. For example, in the industrial environment of an aluminum electrolysis cell, if the I-rail is installed too close to the edge of the cell, it will be affected by high temperatures, strong magnetic fields and dust, which may cause premature aging, malfunction or failure of the equipment. In addition, the limitation of the length of a single track will also affect the continuity and integrity of the track laying, which may cause the robot to move poorly on the track, thereby reducing the efficiency and accuracy of monitoring. In order to ensure the safe and stable operation of the equipment and improve the monitoring capabilities of the robot in the industrial environment, it is urgent to design a new inter-slot straight rail fixing module to effectively cope with these environmental challenges and structural limitations.

[0003] Therefore, there is an urgent need for an inter-slot straight rail fixing module that can adapt to these complex industrial environments to ensure reliable connection of the rails. Utility Model Content

[0004] Aiming at the deficiencies of the existing technology, the utility model provides a straight rail fixing module for the electrolytic cell side rope guided robot.

[0005] The straight rail fixing module of the electrolytic cell side rope-guided robot of the utility model comprises a bracket for being installed on the side of the electrolytic cell, and a fixing module for fixing the I-rail is installed at the end of the bracket;

[0006] The fixed module includes a left clamping member and a right clamping member, each of which includes a clamping plate and a clamping slide. The clamping plate in the left clamping member and the clamping plate and the clamping slide in the right clamping member form a mounting groove for clamping the I-rail.

[0007] The fixed module also includes an adjustment unit for adjusting the distance between the clamping plates in the left clamping member and the right clamping member;

[0008] The tops of the clamping plates in the left clamping member and the right clamping member are both fixedly connected to the limiting blocks facing the I-rail.

[0009] In some embodiments, the adjustment unit includes an adjustment base plate, which is installed on the upper surface of the end of the bracket, and an adjustment groove perpendicular to the I-rail is provided on the adjustment base plate. A slider adapted to the adjustment groove is provided at the bottom of the clamping slide, and adjustment screws are installed on both sides of the adjustment base plate corresponding to the sliders.

[0010] In some embodiments, a first mounting hole is opened at the bottom of the end of the bracket, and a mounting bolt or mounting screw is provided inside the first mounting hole, and the adjustment base plate is mounted on the bracket by the mounting bolt or mounting screw.

[0011] In some embodiments, the bracket includes at least a horizontal plate and a vertical plate, and a second mounting hole is formed at one end of the bracket away from the fixed module.

[0012] In some embodiments, the adjustment base plate is a horizontal plate in the bracket.

[0013] In some embodiments, a limiting protrusion is provided at the bottom of the limiting block, and the bottom of the limiting protrusion is arranged in a slope. The slope of the limiting protrusion and the clamping slide form a fitting opening, and the opening of the fitting opening gradually expands toward one side of the I-rail.

[0014] In some embodiments, the bottom of the limit block is rotatably connected to a reinforcement member via a rotating shaft, and the top of the limit block is vertically threaded downwardly with a reinforcement screw for rotating the reinforcement member around the rotating shaft.

[0015] In some embodiments, a fitting groove for hiding the reinforcement member is provided at the bottom of the limiting block.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The utility model can change the width of the installation slot by rotating the adjustment screw in the adjustment unit, thereby adapting to I-rails of different widths. That is, the I-rail can be clamped and fixed by the clamping plates in the left clamping member and the right clamping member, so that installation can be achieved without processing and punching the I-rail; and the connection point with the I-rail can be adjusted by synchronously moving the left clamping member and the right clamping member to one side.

[0018] 2. The utility model forms a clamping and fixing of the I-rail by the clamping plates in the left clamping member and the right clamping member, and then by rotating the reinforcing screw, the reinforcing member can be rotated to press the I-beam, that is, the I-beam can be clamped at multiple points, further ensuring the stability of the installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0020] Figure 1 This is a schematic diagram of the front cross-section structure of Example 1;

[0021] Figure 2This is a schematic diagram of a half-section structure of a clamping member in a top view according to the first embodiment;

[0022] Figure 3 This is a schematic diagram of the front cross-section structure of Example 2;

[0023] Figure 4 Schematic diagram of the structure of the limiting block and the limiting protrusion in Example 3;

[0024] Figure 5 This is a schematic structural diagram of the reinforcement member in Example 4.

[0025] In the figure: 1. Bracket; 2. Left clamping member; 3. Right clamping member; 4. Mounting slot; 5. Adjustment unit; 51. Adjustment base plate; 52. Adjustment slide; 53. Adjustment screw; 6. Limit block; 61. Limiting protrusion; 7. Slider; 8. First mounting hole; 9. Second mounting hole; 10. Fitting opening; 11. Reinforcement member; 12. Reinforcement screw; 13. Fitting slot;

[0026] a. Clamping plate; b. Clamping slide. DETAILED DESCRIPTION

[0027] The following diagrams illustrate various embodiments of the present invention. For clarity, many physical details will be included in the following description. However, it should be understood that these physical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not essential. Furthermore, to simplify the drawings, some commonly used structures and components are depicted in simplified schematic form.

[0028] In addition, in the present invention, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] Example 1:

[0030] See also Figure 1 and Figure 2The utility model of the electrolytic cell side rope-guided robot straight rail fixing module includes a bracket 1 for being installed on the side of the electrolytic cell, and a fixing module for fixing the I-rail is installed at the end of the bracket 1;

[0031] The fixed module includes a left clamping member 2 and a right clamping member 3. The left clamping member 2 and the right clamping member 3 each include a clamping plate a and a clamping slide b. The clamping plate a in the left clamping member 2 and the clamping plate a and the clamping slide b in the right clamping member 3 form a mounting groove 4 for clamping the I-rail.

[0032] The fixed module also includes an adjustment unit 5 for adjusting the distance between the clamping plates a in the left clamping member 2 and the right clamping member 3. The adjustment unit 5 includes an adjustment base plate 51, which is mounted on the upper surface of the end of the bracket 1 and has an adjustment slot 52 perpendicular to the I-rail. The bottom of the clamping slide plate b is provided with a slider 7 adapted to the adjustment slot 52. Adjustment screws 53 are installed on both sides of the adjustment base plate 51 corresponding to the sliders 7.

[0033] The tops of the clamping plates a in the left clamping member 2 and the right clamping member 3 are both fixedly connected to the limiting block 6 facing the I-rail.

[0034] In this embodiment, by rotating the adjusting screw 53 in the adjusting unit 5, the left clamping member 2 or the right clamping member 3 can be selectively moved in the adjusting slot 52 of the adjusting base plate 51, so that the width of the mounting slot 4 can be changed to adapt to I-rails of different widths, that is, the I-rail can be clamped and fixed by the clamping plates a in the left clamping member 2 and the right clamping member 3, so that the installation can be achieved without processing and punching the I-rail; and the connection point with the I-rail can be adjusted by synchronously moving the left clamping member 2 and the right clamping member 3 to one side.

[0035] Furthermore, a first mounting hole 8 is opened at the bottom of the end of the bracket 1, and a mounting bolt or mounting screw is provided inside the first mounting hole 8. The adjusting base plate 51 is mounted on the bracket 1 by the mounting bolt or mounting screw. In this technical solution, the fixed module can be disassembled by removing the mounting bolt or mounting screw. When the disassembled bracket 1 passes through the first mounting hole 8 and the mounting bolt or mounting screw, it can be directly used to install the I-rail. The installation method is to open a threaded hole corresponding to the mounting bolt or mounting screw on the I-rail for installation.

[0036] Example 2:

[0037] See also Figure 3 As a further improvement of the first embodiment, the bracket 1 includes at least one horizontal plate and one vertical plate, and a second mounting hole 9 is provided at one end of the bracket 1 away from the fixed module. The adjustment base plate 51 is the horizontal plate in the bracket 1.

[0038] In this embodiment, by directly replacing the horizontal plate in the existing bracket 1 with the adjustment base plate 51 in the first embodiment, the I-rail can be kept away from the edge of the groove while the fixed module can be kept in a suspended state. When the adjustment screw 53 in the adjustment unit 5 is rotated for adjustment, the suspended adjustment base plate 51 can facilitate the operation of the tool.

[0039] Example 3:

[0040] See also Figure 4 As a further improvement to the fixed module in Example 1 and Example 2, a limiting protrusion 61 is provided at the bottom of the limiting block 6. The bottom of the limiting protrusion 61 is set in a slope. The slope of the limiting protrusion 61 and the clamping slide b form a fitting opening 10, and the opening of the fitting opening 10 gradually expands toward one side of the I-rail.

[0041] In this embodiment, by setting the limit block 6 and the limit protrusion 61, the clamping points of the left clamping member 2 and the right clamping member 3 and the I-beam can be changed from left and right clamping to oblique upper and lower clamping, which can prevent the I-beam from falling downward in some I-rail lifting projects.

[0042] Example 4:

[0043] See also Figure 5 As a further improvement to Example 3, the bottom of the limit block 6 is rotatably connected to a reinforcement member 11 via a rotating shaft, and a reinforcement screw 12 is vertically downwardly threadedly installed on the top of the limit block 6 for rotating the reinforcement member 11 with the rotating shaft as the rotation axis. A fitting groove 13 is provided at the bottom of the limit block 6 for hiding the reinforcement member 11.

[0044] In this embodiment: because the bottom of the limit block 6 does not have the limit protrusion 61 in the third embodiment, in the process of clamping the I-beam, the two sides of the I-beam can be directly clamped and installed, and then by rotating the reinforcing screw 12, the reinforcement 11 can be rotated to press the I-beam, that is, in this embodiment, the I-beam can be clamped at multiple points to further ensure the stability of the installation.

[0045] The above is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements based on the spirit and principles of the present invention are intended to be within the scope of the claims of the present invention.

Claims

1. A straight rail fixing module for a rope-guided robot on the side of an electrolytic cell, comprising a bracket (1) for mounting on the side of an electrolytic cell, characterized in that: A fixing module for fixing the I-rail is installed at the end of the bracket (1); The fixed module comprises a left clamping member (2) and a right clamping member (3), each of the left clamping member (2) and the right clamping member (3) comprising a clamping plate (a) and a clamping slide plate (b), the clamping plate (a) in the left clamping member (2) and the clamping plate (a) and the clamping slide plate (b) in the right clamping member (3) forming a mounting groove (4) for clamping the I-rail; The fixed module also includes an adjustment unit (5) for adjusting the distance between the clamping plates (a) in the left clamping member (2) and the right clamping member (3); The tops of the clamping plate (a) in the left clamping member (2) and the clamping plate (a) in the right clamping member (3) are both fixedly connected to the limiting block (6) facing the I-rail.

2. The straight rail fixing module for the electrolytic cell side rope-guided robot according to claim 1, characterized in that: The adjusting unit (5) comprises an adjusting base plate (51), the adjusting base plate (51) being mounted on the upper surface of the end of the bracket (1), and an adjusting slot (52) perpendicular to the I-rail being provided on the adjusting base plate (51), a slider (7) adapted to the adjusting slot (52) being provided at the bottom of the clamping slide plate (b), and adjusting screws (53) being mounted on both sides of the adjusting base plate (51) corresponding to the sliders (7).

3. The straight rail fixing module for the electrolytic cell side rope-guided robot according to claim 2, characterized in that: A first mounting hole (8) is formed at the bottom of the end of the bracket (1), and a mounting bolt or a mounting screw is provided inside the first mounting hole (8). The adjusting base plate (51) is mounted on the bracket (1) via the mounting bolt or the mounting screw.

4. The straight rail fixing module for the electrolytic cell side rope-guided robot according to claim 2, characterized in that: The bracket (1) comprises at least a horizontal plate and a vertical plate, and a second mounting hole (9) is provided at one end of the bracket (1) away from the fixed module.

5. The straight rail fixing module for the electrolytic cell side rope-guided robot according to claim 4, characterized in that: The adjusting bottom plate (51) is a horizontal plate in the bracket (1).

6. A straight rail fixing module for an electrolytic cell side rope-guided robot according to any one of claims 1 to 5, characterized in that: A limiting protrusion (61) is provided at the bottom of the limiting block (6), and the bottom of the limiting protrusion (61) is arranged in a sloped surface. The slope of the limiting protrusion (61) and the clamping slide (b) form a fitting opening (10), and the opening of the fitting opening (10) gradually expands toward one side of the I-rail.

7. A straight rail fixing module for an electrolytic cell side rope-guided robot according to any one of claims 1 to 5, characterized in that: The bottom of the limit block (6) is rotatably connected to a reinforcement member (11) via a rotating shaft, and the top of the limit block (6) is vertically threaded downwardly with a reinforcement screw (12) for rotating the reinforcement member (11) with the rotating shaft as a rotation axis.

8. The straight rail fixing module for the electrolytic cell side rope-guided robot according to claim 7, characterized in that: The bottom of the limiting block (6) is provided with a fitting groove (13) for hiding the reinforcing member (11).