Pearl wool cutting equipment capable of automatically feeding and discharging
Through automatic loading and unloading and vacuum suction cup positioning, the problems of low efficiency and inaccurate cutting of traditional equipment are solved, and an efficient and stable pearl cotton cutting process is achieved.
Patent Information
- Application Number
- CN202422626530.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional pearl cotton cutting equipment is inefficient and inaccurate in cutting, which can easily lead to waste of materials. Most existing equipment is artificially loaded and pearl cotton is easily displaced during the cutting process.
A pearl cotton cutting equipment that can automatically load and unload is designed, using conveying rollers and cylinders to match vacuum suction cups to realize the automatic conveying and positioning of pearl cotton, ensuring the stability of raw materials during the cutting process, and using slide rails and electric sliders to achieve the movement adaptability of the cutting mechanism.
Improves the efficiency and accuracy of pearl cotton cutting, reduces material waste and reduces production costs.
Smart Images

Figure CN223236391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pearl cotton cutting, in particular to a pearl cotton cutting device capable of automatically loading and unloading materials. Background Art
[0002] Pearl cotton (also known as EPE foam) is a lightweight, soft packaging material with good cushioning properties. It is widely used in the protection of electronic products, furniture, glass products, etc. With the development of e-commerce and logistics industries, the demand for pearl cotton continues to increase, so efficient and precise cutting technology is particularly important.
[0003] Most traditional pearl cotton cutting equipment still adopts manual loading, which is inefficient. In addition, during the cutting process, the pearl cotton is easy to shift, resulting in the cutting not meeting the requirements, thus causing material waste and increasing production costs. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic loading and unloading pearl cotton cutting device to solve the problems raised in the above background technology.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a slide rail 1 is fixedly installed on the left and right sides of the frame, an electric slider 1 is provided on the outside of the slide rail 1, a conveyor roller 2 is provided in front of the frame, a conveyor roller 1 is provided in front of the conveyor roller 2, a conveyor roller 3 is provided at the rear of the frame, and a conveyor roller 4 is provided behind the conveyor roller 3, a cutting mechanism is provided above the workbench, and the cutting mechanism includes a gantry, a slide rail 3, an electric slider 3, a slide rail 4, and an electric slider 4.
[0008] Preferably, slide rail 2 is fixedly installed on the left and right sides of the conveying roller 2, and electric slider 2 is slidably connected to the outer side of the slide rail 2. A base is fixedly installed on the outside of the electric slider 2, and a lifting cylinder and a side push cylinder are fixedly installed on both sides of the top of the base, and a connecting piece is fixedly installed on the telescopic end of the side push cylinder.
[0009] Preferably, a lifting cylinder 1 is fixedly installed on the side of the conveying roller 1 close to the conveying roller 2, and a baffle 1 is fixedly installed on the telescopic end of the lifting cylinder 1. A lifting cylinder 2 is fixedly installed on the side of the conveying roller 2 close to the frame, and a baffle 2 is fixedly installed on the telescopic end of the lifting cylinder 2. A lifting cylinder 3 is fixedly installed on the side of the conveying roller 3 close to the frame, and a baffle 3 is fixedly installed on the telescopic end of the lifting cylinder 3.
[0010] Preferably, a workbench is fixedly mounted on the top of the frame, and a vacuum suction cup is provided on the top of the workbench, and the vacuum suction cups are arranged at equal distances on the workbench.
[0011] Preferably, a slide rail three is fixedly installed on the front side of the gantry, an electric slider four is slidably connected to the outer side of the slide rail three, a slide rail four is fixedly installed on the front side of the electric slider four, an electric slider three is slidably connected to the outer side of the slide rail four, and a cutting mechanism is fixedly connected to the front side of the electric slider three.
[0012] Preferably, buffers are fixedly installed at both ends of the slide rail one and the slide rail two.
[0013] Compared with the existing technology, the utility model provides an automatic loading and unloading pearl cotton cutting device, which has the following beneficial effects:
[0014] The pearl cotton cutting equipment which can automatically load and unload materials realizes loading and unloading through conveying roller one, conveying roller two, conveying roller three and conveying roller four. During loading, after conveying roller one transports the pearl cotton raw material to conveying roller two, lifting cylinder one will bring baffle one to rise to prevent multiple raw materials from being transported to conveying roller two at the same time, and then the telescopic end of lifting cylinder two on the right side of conveying roller two will rise, and the side push cylinder on conveying roller two will roughly position the raw material, and then the lifting cylinder will deliver the raw material to the workbench. During the transportation process, the telescopic end of lifting cylinder three brings baffle three to rise, and the raw material is accurately delivered to the workbench to prevent it from falling. A vacuum suction cup is installed on the workbench to ensure that the raw material will not shift during the cutting process. After the cutting is completed, baffle three will fall to transport the pearl cotton to conveying roller three, and then it will be transported to conveying roller four, which greatly improves the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a structural diagram of a conveying roller of the present utility model;
[0017] Figure 3 This is a schematic diagram of the workbench structure of the utility model;
[0018] Figure 4 It is a schematic diagram of the local structure of the utility model;
[0019] In the figure: 1. Frame; 2. Electric slider 1; 3. Slide rail 1; 4. Base; 5. Electric slider 2; 6. Slide rail 2; 7. Conveyor roller 2; 8. Conveyor roller 1; 9. Lifting cylinder; 10. Push cylinder; 11. Connector; 12. Workbench; 13. Vacuum suction cup; 14. Slide rail 3; 15. Gantry; 16. Electric slider 3; 17. Slide rail 4; 18. Electric slider 4; 19. Cutting mechanism; 20. Conveyor roller 4; 21. Conveyor roller 3; 22. Buffer; 23. Baffle 1; 24. Lifting cylinder 1; 25. Baffle 2; 26. Lifting cylinder 2; 27. Baffle 3; 28. Lifting cylinder 3. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] like Figure 1-4 As shown, the utility model provides a technical solution: an automatic loading and unloading pearl cotton cutting equipment, comprising a frame 1, a slide rail 3 is fixedly installed on the left and right sides of the frame 1, an electric slider 2 is provided on the outside of the slide rail 3, a conveyor roller 2 7 is provided in front of the frame 1, a conveyor roller 8 is provided in front of the conveyor roller 27, a conveyor roller 3 21 is provided behind the frame 1, a conveyor roller 4 20 is provided behind the conveyor roller 3 21, a cutting mechanism 19 is provided above the workbench 12, and the cutting mechanism 19 comprises a gantry 15, a slide rail 3 14, an electric slider 3 16, a slide rail 4 17, and an electric slider 4 18.
[0022] Furthermore, slide rails 26 are fixedly installed on the left and right sides of the conveying roller 27, the electric slider 25 is located on the outside of the slide rail 26, the outside of the electric slider 25 is fixedly installed with a base 4, and the top two sides of the base 4 are fixedly installed with a lifting cylinder 9 and a side push cylinder 10, and the telescopic end of the side push cylinder 10 is fixedly installed with a connecting piece 11.
[0023] The above solution has the advantage that the four groups of lifting cylinders 9 and side thrust cylinders 10 move synchronously, thereby improving the stability during transportation.
[0024] Furthermore, a lifting cylinder 1 24 is fixedly installed on the side of the conveying roller 1 8 close to the conveying roller 2 7, and a baffle 1 23 is fixedly installed on the telescopic end of the lifting cylinder 1 24. A lifting cylinder 2 26 is fixedly installed on the side of the conveying roller 2 7 close to the frame 1, and a baffle 2 25 is fixedly installed on the telescopic end of the lifting cylinder 26. A lifting cylinder 3 28 is fixedly installed on the side of the conveying roller 3 21 close to the frame 1, and a baffle 3 27 is fixedly installed on the telescopic end of the lifting cylinder 3 28.
[0025] The advantage of the above solution is that the raw materials can be separated, ensuring that the raw materials are transported piece by piece, and improving the stability of cutting.
[0026] Furthermore, a workbench 12 is fixedly installed on the top of the frame 1 , and a vacuum suction cup 13 is provided on the top of the workbench 12 . The vacuum suction cups 13 are arranged at equal intervals on the workbench 12 .
[0027] The above solution has the advantage of ensuring that the raw material will not shift on the workbench 12 during cutting, thereby improving the accuracy of cutting.
[0028] Furthermore, a slide rail 3 14 is fixedly installed on the front side of the gantry 15, an electric slider 4 18 is slidably connected to the outer side of the slide rail 3 14, a slide rail 4 17 is fixedly installed on the front side of the electric slider 4 18, an electric slider 3 16 is slidably connected to the outer side of the slide rail 4 17, and a cutting mechanism 19 is fixedly connected to the front side of the electric slider 3 16.
[0029] The above solution has the advantage that the cutting mechanism 19 can be moved on the gantry 15 and can adapt to different cutting requirements.
[0030] Furthermore, buffers 22 are fixedly installed at both ends of the slide rail 1 3 and the slide rail 2 6 .
[0031] The above solution has the advantage of reducing the impact and vibration on the frame 1 during the cutting process and increasing the service life of the mechanical components.
[0032] Working principle: First, the automatic loading and unloading pearl cotton cutting equipment realizes loading and unloading through the conveying roller 1 8, conveying roller 2 7, conveying roller 3 21 and conveying roller 4 20. When loading, when the conveying roller 1 8 transports the pearl cotton raw material to the conveying roller 2 7, the lifting cylinder 1 24 will bring the baffle 1 23 to rise to prevent multiple raw materials from being transported to the conveying roller 2 7 at the same time, and then the telescopic end of the lifting cylinder 2 26 on the right side of the conveying roller 2 7 will rise, the baffle 2 25 will rise, and the side push air cylinder on the conveying roller 2 7 will rise. The cylinder 10 will roughly position the raw material, and then the lifting cylinder 9 will send the raw material to the workbench 12. During the transportation process, the telescopic end of the lifting cylinder three 28 will be lifted with the baffle three 27 to accurately transport the raw material to the workbench 12 to prevent it from falling. The workbench 12 is equipped with a vacuum suction cup 13 to ensure that the raw material will not shift during the cutting process. After the cutting is completed, the baffle three 27 will fall and the pearl cotton will be transported to the conveyor roller three 21, and then transported to the conveyor roller four 20, which greatly improves the efficiency.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pearl cotton cutting device capable of automatic loading and unloading, comprising a frame (1), characterized in that: Slide rails (3) are fixedly installed on the left and right sides of the frame (1), an electric slider (2) is provided on the outside of the slide rail (3), a conveying roller (7) is provided in front of the frame (1), a conveying roller (8) is provided in front of the conveying roller (7), a conveying roller (3) (21) is provided at the rear of the frame (1), a conveying roller (4) (20) is provided at the rear of the conveying roller (21), and a cutting mechanism (19) is provided above the workbench (12). The cutting mechanism (19) comprises a gantry (15), a slide rail three (14), an electric slider three (16), a slide rail four (17), and an electric slider four (18). The front side of the gantry (15) is fixedly mounted with a slide rail three (14), the outer side of the slide rail three (14) is slidably connected to the electric slider three (16), the front side of the electric slider three (16) is fixedly mounted with a slide rail four (17), and the outer side of the slide rail four (17) is slidably connected to the electric slider four (18).
2. The automatic loading and unloading pearl cotton cutting device according to claim 1 is characterized in that: The left and right sides of the conveying roller 2 (7) are fixedly mounted with a slide rail 2 (6), the outer side of the slide rail 2 (6) is slidably connected to the electric slider 2 (5), the outer side of the electric slider 2 (5) is fixedly mounted with a base (4), the top of the base (4) is fixedly mounted with a lifting cylinder (9) and a side thrust cylinder (10), and the telescopic end of the side thrust cylinder (10) is fixedly mounted with a connecting piece (11).
3. The automatic loading and unloading pearl cotton cutting device according to claim 1 is characterized in that: A lifting cylinder 1 (24) is fixedly installed on the side of the conveying roller 1 (8) close to the conveying roller 2 (7), and a baffle 1 (23) is fixedly installed on the telescopic end of the lifting cylinder 1 (24). A lifting cylinder 2 (26) is fixedly installed on the side of the conveying roller 2 (7) close to the frame (1), and a baffle 2 (25) is fixedly installed on the telescopic end of the lifting cylinder 2 (26). A lifting cylinder 3 (28) is fixedly installed on the side of the frame (1) close to the conveying roller 3 (21), and a baffle 3 (27) is fixedly installed on the telescopic end of the lifting cylinder 3 (28).
4. The automatic loading and unloading pearl cotton cutting device according to claim 1 is characterized in that: A workbench (12) is fixedly mounted on the top of the frame (1), and vacuum suction cups (13) are provided on the top of the workbench (12). The vacuum suction cups (13) are arranged at equal distances on the workbench (12).
5. The automatic loading and unloading pearl cotton cutting device according to claim 1 is characterized in that: The front side of the gantry (15) is fixedly installed with a slide rail three (14), the outer side of the slide rail three (14) is slidably connected to an electric slider four (18), the front side of the electric slider four (18) is fixedly installed with a slide rail four (17), the outer side of the slide rail four (17) is slidably connected to an electric slider three (16), and the front side of the electric slider three (16) is fixedly connected to a cutting mechanism (19).
6. The automatic loading and unloading pearl cotton cutting device according to claim 1 is characterized in that: Buffers (22) are fixedly installed at both ends of the slide rail 1 (3) and the slide rail 2 (6).
Citation Information
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