Slitting equipment for chocolate bar production
Through the combined design of crawler conveyor, wire cutting and slitting mechanism, the low efficiency and unstable quality caused by manual push and collection in chocolate bar production are solved, and the efficient, precise slitting of chocolate bars and automatic waste cleaning are achieved, improving production efficiency and quality stability.
Patent Information
- Application Number
- CN202422631962.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the production of chocolate bars, manual push and collection alignment lead to prolonged production cycle, low production efficiency, and unstable size and quality.
The multi-piece spaced belt structure and bump design of the crawler conveyor are adopted, combined with the cutting steel lines of the wire cutting mechanism and the cylinder-driven slitting tool of the slitting mechanism, and the inclined design of the guide clamp and the waste trough, realize the accurate positioning, preliminary cutting and precise slitting of the chocolate bars, and the automatic cleaning of the waste.
Improves the production efficiency and quality stability of chocolate bars, ensuring efficient operation and consistency of slitting equipment.
Smart Images

Figure CN223236429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chocolate bar production, in particular to a cutting device used for chocolate bar production. Background Art
[0002] A chocolate bar, as the name suggests, is a bar-shaped food made with chocolate as the main ingredient. Nuts, dried fruits and other auxiliary ingredients are usually added. It is high in calories, rich in taste and easy to eat. In the automated production of chocolate bars, the hot-melt mixture of chocolate and other auxiliary ingredients needs to go through four processes on the production line after being unloaded, namely, cutting and shaping, chocolate coating, cooling and shaping, and unloading and packaging. Currently, in the production process of chocolate bars, chocolate is usually cut and shaped by manually pushing the chocolate for wire cutting, and then manually collecting and aligning it before changing the direction and putting it back on the cutting table for pushing. This method of manual pushing and collecting and aligning is relatively slow, which leads to an extension of the production cycle, a reduction in overall production efficiency, and difficulty in ensuring the accuracy and consistency of manual operations. Different operators may have differences in pushing force, cutting position, collecting and aligning angles, etc., which leads to unstable size, shape and quality of the chocolate bars. Therefore, the above problems need to be improved. Utility Model Content
[0003] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a cutting device for chocolate bar production.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a slitting device for chocolate bar production, comprising a bracket, a transmission seat is provided at the upper end of the bracket, a crawler conveyor is installed in the upper part of the transmission seat, a mounting frame is mounted on one side of the top of the transmission seat, a wire cutting mechanism is provided at the lower part of the mounting frame, a fixed support block is provided in the middle of the front and rear ends of the transmission seat, a guide clamp is provided on the top surface of the fixed support block, a fixed frame is installed on the other side of the top of the transmission seat, a slitting mechanism is provided on the fixed frame, and a discharge port for cooperating with the crawler conveyor for unloading is installed at the other end of the transmission seat.
[0005] Preferably, the conveyor belt on the crawler conveyor is a multi-piece spaced belt structure, and a plurality of protrusions are equidistantly installed on the top of each conveyor belt of the crawler conveyor. Each conveyor belt of the crawler conveyor is divided into a plurality of conveying areas by the protrusions.
[0006] Preferably, the wire cutting mechanism comprises a plurality of cutting steel wires longitudinally and equidistantly installed on the installation bottom, and the bottom ends of the cutting steel wires extend from the intervals between the conveyor belts to be fixed in the waste trough.
[0007] Preferably, a sliding groove is opened in the middle of the vertical plate, and a sliding block is provided on the sliding groove. Sliding grooves are opened vertically on the front and rear end frames of the mounting frame, and a sliding block is provided on the sliding groove. The outer side surface of the sliding block is fixedly connected to a threaded rod, and the outer surface of the threaded rod is sleeved with a locking block. The locking block abuts against the outer wall of the mounting frame to limit the position, and the inner end of the sliding block is fixedly connected to a baffle, and the outer side surface of the baffle abuts against the inner frame wall of the mounting frame.
[0008] Preferably, the slitting mechanism includes a fixing rod longitudinally mounted on the top of the fixing frame, the middle portion of the fixing rod is fixedly sleeved with a limiting column, the lower end of the limiting column is provided with a cylinder, and the output end of the cylinder is installed with a slitting tool.
[0009] Preferably, one end of the waste trough close to the discharge port is inclined, and a brush for cleaning the conveyor belt is provided on one side of the top of the waste trough.
[0010] Preferably, the guide fixture includes an electric telescopic rod provided on the top of the fixed support block and an adjustment plate installed on the telescopic end of the electric telescopic rod, and the two adjustment plates are arranged opposite to each other.
[0011] Compared with the prior art, the present invention has the following beneficial effects: in the present invention, the conveying area is divided by the multi-piece interval belt structure of the crawler conveyor and the protrusion design on the belt body, which facilitates the orderly conveying and positioning of chocolate bars and improves the stability and accuracy of conveying; the multiple cutting steel wires in the wire cutting mechanism can perform preliminary cutting on the chocolate bars at the intervals of the conveyor belt, ensuring the initial accuracy of cutting; the adjustable baffle structure on the mounting frame can be adjusted according to the position of chocolate bars of different sizes, thereby improving the adaptability of the equipment; the cylinder in the cutting mechanism drives the cutting tool to accurately cut the chocolate bars, ensuring the consistency of the cut size; the setting of the guide clamp can adjust the position of the chocolate bars during the conveying process, further improving the cutting accuracy of the chocolate bars; the inclined setting of the waste chute and the brush design facilitate the discharge of waste and the cleaning of the conveyor belt, thereby improving the sustainable working capacity and cleanliness of the equipment, ultimately solving the problems of slow and low precision in manual pushing and collecting and straightening, resulting in low production efficiency and unstable quality, and improving the efficiency and quality stability of the cutting equipment for chocolate bar production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0013] Figure 1 This is a schematic diagram of the overall structure proposed by the utility model from the first perspective;
[0014] Figure 2 This is a second perspective diagram of the overall structure proposed by the utility model;
[0015] Figure 3 This is a third perspective diagram of the overall structure proposed by the utility model;
[0016] Figure 4 This is a schematic diagram of the slitting mechanism proposed by the utility model.
[0017] Serial numbers in the figure: 1. Bracket; 2. Waste chute; 3. Crawler conveyor; 4. Transmission seat; 5. Fixed support block; 6. Bump; 7. Fixed rod; 8. Cutting steel line; 9. Locking block; 10. Limiting column; 11. Cylinder; 12. Slitting tool; 13. Brush. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] Example: See Figure 1-4The chocolate bar cutting device of the present invention comprises a bracket 1, a waste chute 2 is provided on the upper end of the bracket 1, a transmission seat 4 is provided on the upper end of the transmission seat 4, a crawler conveyor 3 is installed in the upper part of the transmission seat 4, a mounting frame is mounted on one side of the top of the transmission seat 4, a wire cutting mechanism is provided at the lower part of the mounting frame, a fixed support block 5 is provided in the middle of the front and rear ends of the transmission seat 4, a guide clamp is provided on the top surface of the fixed support block 5, a fixed bracket is installed on the other side of the top of the transmission seat 4, a cutting mechanism is provided on the fixed bracket, and a discharge port for cooperating with the crawler conveyor 3 for unloading is installed at the other end of the transmission seat 4. This structure constructs a complete chocolate bar cutting equipment system, the bracket 1 provides stable support to ensure that the equipment does not shake during operation; the waste chute 2 collects waste to keep the production environment clean; the transmission seat 4 carries various components to ensure the stability of the overall structure of the equipment; the crawler conveyor 3 realizes the smooth transportation of the chocolate bars; the mounting frame is used to install the wire cutting mechanism to ensure the preliminary cutting operation; the fixed support block 5 supports the guide clamp to ensure The accuracy of chocolate bar position adjustment; the guide clamp can position the chocolate bar to improve the slitting accuracy; the fixed frame supports the slitting mechanism to ensure precise slitting operation; the discharge port cooperates with the crawler conveyor 3 to realize the smooth discharge of the chocolate bars after slitting. The conveyor belt on the crawler conveyor 3 is a multi-piece spaced belt structure. A plurality of protrusions 6 are equidistantly installed on the top of each conveyor belt of the crawler conveyor 3. Each conveyor belt of the crawler conveyor 3 is divided into multiple conveying areas by the protrusions 6. This structure enables the chocolate bars to be accurately positioned and separated during the conveying process, improves the stability and accuracy of the conveying, and avoids mutual interference between the chocolate bars. The wire cutting mechanism includes a plurality of cutting steel wires 8 equidistantly installed at the bottom of the installation in the longitudinal direction. The bottom end of the cutting steel wire 8 extends from the gap between the conveyor belts to the waste trough 2 for fixation. The plurality of cutting steel wires 8 can perform preliminary cutting on the chocolate bars, thereby improving the slitting efficiency. At the same time, the design of extending from the gap between the conveyor belts to the waste trough 2 ensures that the waste can be discharged smoothly.
[0020] In the present invention, sliding grooves are vertically provided on the front and rear end frames of the mounting frame, and a sliding block is provided on the sliding groove. The outer side surface of the sliding block is fixedly connected to a threaded rod, and the outer surface of the threaded rod is sleeved with a locking block 9. The locking block 9 abuts against the outer wall of the mounting frame to limit the position, and the inner end of the sliding block is fixedly connected to a baffle, and the outer side surface of the baffle abuts against the inner frame wall of the mounting frame. The adjustable baffle structure can be adjusted according to the position of chocolate bars of different sizes to improve the adaptability of the equipment. The locking block 9 ensures that the baffle position is stable and the accuracy of the cutting process is guaranteed. The cutting mechanism includes a fixed rod 7 longitudinally installed on the top of the fixed frame, and the middle part of the fixed rod 7 is fixedly sleeved with a limiting column 10. The lower end of the limiting column 10 is provided with a cylinder 11, and the output end of the cylinder 11 is installed with a cutting tool 12. The fixed rod 7 and the limiting column 10 are pneumatic The cylinder 11 and the slitting tool 12 provide a stable installation position. The cylinder 11 accurately controls the movement of the slitting tool 12 to achieve accurate slitting of the chocolate bars. The waste trough 2 is tilted at one end near the discharge port. A brush 13 for cleaning the conveyor belt is provided on one side of the top of the waste trough 2. The tilted waste trough 2 facilitates the smooth discharge of waste and prevents waste accumulation from affecting the operation of the equipment. The brush 13 can clean the conveyor belt to maintain the cleanliness of the equipment. The guide clamp includes an electric telescopic rod provided on the top of the fixed support block 5 and an adjustment plate installed on the telescopic end of the electric telescopic rod. The two adjustment plates are arranged opposite to each other. The guide clamp composed of the electric telescopic rod and the adjustment plate can adjust and fix the position of the chocolate bar to ensure the accurate position of the chocolate bar during the slitting process and improve the slitting accuracy.
[0021] Working principle: When using the present invention, first place the items to be cut on the crawler conveyor 3 so that they are located in front of the protrusion 6, then turn on the power of the equipment, the crawler conveyor 3 starts, and the transmission motor drives the crawler conveyor 3 to operate. The protrusion 6 moves with the crawler conveyor 3, pushing the items forward. The items that have passed the cutting steel lines 8 arrive at the guide clamps on the two outer walls of the middle part of the transmission seat 4. The guide clamps clamp and align the items, thereby improving the positioning accuracy of the items and ensuring the quality of subsequent cutting. The cylinder 11 of the cutting device drives the slitting tool 12 to cut the items. The waste generated during the cutting process will fall into the waste trough 2. The brush 13 set on the high side of the waste trough 2 can clean the waste remaining on the crawler conveyor 3, and the waste finally flows into the collection trough on the low side of the waste trough 2. The cut items are output through the discharge port at the end of the crawler conveyor 3, and the slitting equipment is now complete.
[0022] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A slitting device for chocolate bar production, comprising a support (1), characterized in that: The upper end of the bracket (1) is provided with a waste trough (2), the upper end of the waste trough (2) is provided with a transmission seat (4), a crawler conveyor (3) is installed in the upper part of the transmission seat (4), a mounting frame is provided on one side of the top of the transmission seat (4), a wire cutting mechanism is provided at the lower part of the mounting frame, a fixed support block (5) is provided in the middle of the front and rear ends of the transmission seat (4), a guide clamp is provided on the top surface of the fixed support block (5), a fixed frame is installed on the other side of the top of the transmission seat (4), a slitting mechanism is provided on the fixed frame, and a discharge port for cooperating with the crawler conveyor (3) for unloading is installed at the other end of the transmission seat (4).
2. The chocolate bar cutting device according to claim 1, characterized in that: The conveyor belt on the crawler conveyor (3) is a multi-piece spaced belt structure, and a plurality of protrusions (6) are equidistantly installed on the top of each conveyor belt of the crawler conveyor (3), and each conveyor belt of the crawler conveyor (3) is divided into a plurality of conveying areas by the protrusions (6).
3. The chocolate bar cutting device according to claim 2, characterized in that: The wire cutting mechanism comprises a plurality of cutting steel wires (8) longitudinally and equidistantly mounted on the mounting bottom, wherein the bottom ends of the cutting steel wires (8) extend from the intervals between the conveyor belts to be fixed in the waste trough (2).
4. The chocolate bar cutting device according to claim 3, characterized in that: The front and rear end frames of the mounting frame are vertically provided with sliding grooves, the sliding grooves are provided with sliding blocks, the outer side of the sliding block is fixedly connected to a threaded rod, the outer surface of the threaded rod is sleeved with a locking block (9), the locking block (9) is in contact with the outer wall of the mounting frame to limit the position, the inner end of the sliding block is fixedly connected to a baffle, the outer side of the baffle is in contact with the inner frame wall of the mounting frame.
5. The chocolate bar cutting device according to claim 4, characterized in that: The slitting mechanism comprises a fixing rod (7) longitudinally mounted on the top of a fixing frame, a limiting column (10) being fixedly sleeved at the middle of the fixing rod (7), a cylinder (11) being provided at the lower end of the limiting column (10), and a slitting tool (12) being installed at the output end of the cylinder (11).
6. The chocolate bar cutting device according to claim 5, characterized in that: The end of the waste trough (2) close to the discharge port is inclined, and a brush (13) for cleaning the conveyor belt is provided on one side of the top of the waste trough (2).
7. The chocolate bar cutting device according to claim 2, characterized in that: The guide clamp comprises an electric telescopic rod arranged on the top of the fixed support block (5) and an adjustment plate installed on the telescopic end of the electric telescopic rod, and the two adjustment plates are arranged opposite to each other.