Transmission mechanism capable of enabling die assembly to automatically pre-embed nuts
By designing a transmission mechanism, the positioning needle insertion nut is inserted using vibration frequency and oil cylinder, and combined with solenoid valve to control the blowing, the problem of low efficiency of manual embedded nuts is solved, and the automated embedded nuts is realized, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421921285.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, artificial embedded nuts have low efficiency, long production cycles and high cost, and automation improvement solutions are complex and expensive.
A transmission mechanism is designed, including a vibration disk, nut conveying track plate, oil cylinder, air blowing device and pushing plate, etc., to convey the nut through the vibration frequency and use the oil cylinder to push the positioning insert needle into the nut, and to control the blowing air in combination with a solenoid valve to ensure the smooth transmission of the nut.
The automated pre-embedding of nuts is realized, the production efficiency is improved, the injection molding cycle is shortened, the production cost is reduced, and the product qualification rate is ensured.
Smart Images

Figure CN223236801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a transmission mechanism which enables a mold component to automatically pre-embed nuts. Background Art
[0002] There are usually three ways to embed nuts in plastic products. The first is to manually place (pre-embed) the nuts one by one in the corresponding positions of the mold. The second method requires making a set of special jigs. The nut positions on the jig need to correspond to the nut positions on the mold. The nuts are then manually placed on the jig, and finally the jig is manually operated to correspond to the mold to achieve one-time placement (pre-embed) of the nuts in the corresponding positions of the mold. The third method is to add a set of vibration plate mechanisms on the basis of the second method to automatically place the nuts on the jig, and then add a set of robot mechanisms to the injection molding machine. The robot adsorbs the nuts on the jig to automatically place (pre-embed) the nuts in the corresponding positions of the mold.
[0003] However, the first method is inefficient because the nuts are placed manually, resulting in a long and uncontrollable production cycle. In addition, the mold temperature during production is usually relatively high, which can easily cause burns. The second method solves the problem of easy burns by adding a fixture, but adds a manually operated fixture corresponding to the process step on the mold, which essentially does not solve the defects of low production efficiency and long production cycle. The third method is an improvement on the second method, which solves the disadvantages of the first and second methods and realizes fully automated production. However, since a special set of robot programs are required for adaptation and professional technicians are also required for subsequent maintenance, the production cost remains high. Utility Model Content
[0004] The main purpose of the utility model is to provide a transmission mechanism that enables a mold assembly to automatically pre-embed nuts, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A transmission mechanism that enables a mold assembly to automatically pre-embed nuts, comprising a base plate, a No. 1 mold assembly and a No. 2 mold assembly, wherein the No. 1 mold assembly is fixedly mounted on the front surface of the base plate, the No. 2 mold assembly is provided in front of the No. 1 mold assembly, a vibration disk is fixedly mounted on the upper surface of the No. 1 mold assembly, a nut conveying track plate is fixedly mounted on the upper surface of the No. 1 mold assembly and in front of the vibration disk, an injection head is fixedly mounted on the front surface of the No. 2 mold assembly, oil cylinders are fixedly mounted on both sides of the front surface of the base plate, an air blowing device is fixedly mounted on the upper surface of the No. 1 mold assembly, a push plate is provided at the rear interior of the No. 1 mold assembly, and a connecting block is fixedly mounted on the telescopic end of the oil cylinder.
[0007] Preferably, a cover plate is fixedly installed on the front surface of the nut conveying track plate, and a track groove No. 1 is opened on the upper part of the interior of the nut conveying track plate, and a track groove No. 2 is opened at the lower end of the track groove No. 1. There are two track grooves No. 2, and the track groove No. 1 is connected to the track groove No. 2.
[0008] Preferably, a No. 3 track groove is opened inside the No. 1 mold assembly and near both sides, a No. 4 track groove is opened inside the No. 1 mold assembly and near the upper end of the No. 3 track groove, and the No. 4 track groove is connected with the No. 3 track groove, and a No. 1 guide sleeve is fixedly installed inside the No. 1 mold assembly and located behind the end of the No. 4 track groove, and a No. 2 guide sleeve is fixedly installed inside the No. 1 mold assembly and located in front of the end of the No. 4 track groove, and both the No. 1 guide sleeve and the No. 2 guide sleeve are connected with the No. 4 track groove.
[0009] Preferably, positioning pins are fixedly installed on the front surface of the push plate near the four corners, and the positioning pins are embedded in the No. 1 guide sleeve. Auxiliary sleeve holes are opened on the front surface of the push plate, and card slots are opened on both side surfaces of the push plate.
[0010] Preferably, the connecting block is embedded in the card slot, the lower end of the No. 2 track slot is connected to the No. 3 track slot, and a nut delivery pipe is fixedly installed on the surface of the vibration plate, and the nut delivery pipe is connected to the No. 1 track slot.
[0011] Preferably, the blowing device includes a solenoid valve, a switching block, a No. 1 air pipe, a No. 2 air pipe, and an air circuit pipe. The solenoid valve is connected to the switching block through a conduit. The No. 1 air pipe is fixedly installed on the front surface of one side of the switching block, and the No. 2 air pipe is fixedly installed on the front surface of the other side of the switching block. The air circuit pipe is fixedly installed on the end of the No. 2 air pipe.
[0012] Preferably, the air pipe is fixedly installed inside the No. 1 mold assembly, the air outlet end of the air pipe is connected to the intersection of the No. 3 track groove and the No. 4 track groove, and the air outlet end of the No. 1 air pipe is connected to the intersection of the No. 1 track groove and the No. 2 track groove.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In the utility model, by arranging the No. 1 mold assembly, the vibration plate, the nut conveying track plate, the oil cylinder, the blowing device, the push plate and the connecting block to cooperate with each other, the nuts placed on the vibration plate are neatly conveyed to the nut conveying pipe through the vibration frequency, and then enter the No. 1 track groove, the No. 2 track groove, the No. 3 track groove and the No. 4 track groove through the nut conveying pipe. When the nut reaches the end of the No. 4 track groove, the oil cylinder pushes the push plate forward, and the push plate drives the positioning pin forward. The positioning pin is inserted into the inner diameter hole of the nut, and drives the nut through the No. 2 guide sleeve to reach the required position of the product. After the action is completed, the mold can start to inject the product. In order to prevent the nut from getting stuck during the conveying process and ensure the qualified rate of the product, during the nut conveying process, the blowing time and action of the blowing device are controlled by the solenoid valve, and the nut is prevented from getting stuck during the conveying process under the action of air pressure, thereby ensuring the reliability of nut conveying. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the overall structural diagram of a transmission mechanism that enables a mold assembly to automatically pre-embed nuts in the utility model;
[0016] Figure 2 This is a partial disassembly diagram of a transmission mechanism that enables a mold assembly to automatically embed nuts in the present invention;
[0017] Figure 3 This is a partial cross-sectional view of the first mold assembly of the utility model, which is a transmission mechanism that enables the mold assembly to automatically embed nuts;
[0018] Figure 4 This utility model is a transmission mechanism that enables the mold assembly to automatically embed nuts Figure 3 Enlarged view of point A in the middle;
[0019] Figure 5 This is a structural diagram of the blowing device of the transmission mechanism of the utility model that enables the mold assembly to automatically embed nuts;
[0020] Figure 6 The utility model is a schematic diagram showing the connection between the oil cylinder, the push plate and the connecting block of the transmission mechanism which enables the mold assembly to automatically embed the nut.
[0021] In the figure: 1. Base plate; 2. Mold assembly No. 1; 201. Track groove No. 3; 202. Track groove No. 4; 203. Guide sleeve No. 1; 204. Guide sleeve No. 2; 3. Vibrating plate; 301. Nut delivery pipe; 4. Nut delivery track plate; 401. Cover plate; 402. Track groove No. 1; 403. Track groove No. 2; 5. Mold assembly No. 2; 6. Cylinder; 7. Injection head; 8. Blowing device; 801. Solenoid valve; 802. Adapter block; 803. Air pipe No. 1; 804. Air pipe No. 2; 805. Air pipe; 9. Push plate; 901. Auxiliary sleeve hole; 902. Positioning pin; 903. Card slot; 10. Connecting block. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-6 The transmission mechanism shown here enables the mold assembly to automatically pre-embed nuts, including a base plate 1, mold assembly No. 1 2 and mold assembly No. 2 5. The front surface of the base plate 1 is fixedly mounted with mold assembly No. 1 2, the front of mold assembly No. 1 2 is provided with mold assembly No. 2 5, the upper surface of mold assembly No. 1 2 is fixedly mounted with a vibration disk 3, the upper surface of mold assembly No. 1 and in front of the vibration disk 3 is fixedly mounted with a nut conveying track plate 4, the front surface of mold assembly No. 2 5 is fixedly mounted with an injection head 7, the front surface of the base plate 1 is fixedly mounted with oil cylinders 6 on both sides, the upper surface of mold assembly No. 1 is fixedly mounted with a blowing device 8, a push plate 9 is provided at the rear of the interior of mold assembly No. 1, and a connecting block 10 is fixedly mounted at the telescopic end of the oil cylinder 6.
[0024] The front surface of the nut conveying track plate 4 is fixedly installed with a cover plate 401, and a No. 1 track groove 402 is provided on the upper part of the interior of the nut conveying track plate 4, and a No. 2 track groove 403 is provided at the lower end of the No. 1 track groove 402. There are two No. 2 track grooves 403, and the No. 1 track groove 402 is connected with the No. 2 track groove 403; the interior of the No. 1 mold assembly 2 and near the two sides are provided with a No. 3 track groove 201, the interior of the No. 1 mold assembly 2 and near the upper end of the No. 3 track groove 201 are provided with a No. 4 track groove 202, and the No. 4 track groove 202 is connected with the No. 3 track groove 201, and the interior of the No. 1 mold assembly 2 and at the No. 4 track groove A guide sleeve 203 is fixedly installed at the rear end of the track groove 202, and a guide sleeve 204 is fixedly installed at the interior of the mold assembly 2 and in front of the end of the fourth track groove 202. The guide sleeve 203 and the guide sleeve 204 are both connected to the fourth track groove 202; a positioning pin 902 is fixedly installed on the front surface of the push plate 9 near the four corners, and the positioning pin 902 is embedded in the guide sleeve 203. An auxiliary sleeve hole 901 is provided on the front surface of the push plate 9, and a card slot 903 is provided on the two side surfaces of the push plate 9. The positioning pin 902 can push the nut in the fourth track groove 202 into the guide sleeve 204; The connecting block 10 is embedded in the card slot 903, the lower end of the No. 2 track groove 403 is connected to the No. 3 track groove 201, and a nut delivery pipe 301 is fixedly installed on the surface of the vibration plate 3. The nut delivery pipe 301 is connected to the No. 1 track groove 402, and the nuts in the vibration plate 3 enter the No. 1 track groove 402 through the nut delivery pipe 301; the blowing device 8 includes an electromagnetic valve 801, an adapter block 802, a No. 1 air pipe 803, a No. 2 air pipe 804, and an air pipe 805. The electromagnetic valve 801 is connected to the adapter block 802 through a conduit. The No. 1 air pipe 803 is fixedly installed on the front surface of one side of the adapter block 802, and the other side of the adapter block 802 is connected to the No. 1 air pipe 803. A No. 2 air pipe 804 is fixedly installed on the front surface, and an air circuit pipe 805 is fixedly installed on the end of the No. 2 air pipe 804; the air circuit pipe 805 is fixedly installed inside the No. 1 mold assembly 2, and the air outlet end of the air circuit pipe 805 is connected to the intersection of the No. 3 track groove 201 and the No. 4 track groove 202, and the air outlet end of the No. 1 air pipe 803 is connected to the intersection of the No. 1 track groove 402 and the No. 2 track groove 403. The No. 1 air pipe 803 can prevent the nut from getting stuck at the intersection of the No. 1 track groove 402 and the No. 2 track groove 403, and the air outlet end of the air circuit pipe 805 can prevent the nut from getting stuck at the intersection of the No. 3 track groove 201 and the No. 4 track groove 202.
[0025] It should be noted that the utility model is a transmission mechanism that enables the mold assembly to automatically pre-embed nuts. When in use, the nuts placed in the vibration plate 3 are neatly transported to the nut delivery pipe 301 through the vibration frequency, and then enter the No. 1 track groove 401, No. 2 track groove 402, No. 3 track groove 201 and No. 4 track groove 202 through the nut delivery pipe 301. When the nut reaches the end of the No. 4 track groove 202, the oil cylinder 6 pushes the push plate 9 forward, and the push plate 9 drives the positioning pin 902 forward. The positioning pin 902 is inserted into the inner diameter hole of the nut, driving the nut through the No. 2 guide sleeve 204 to the required position of the product. After the action is completed, the mold can start to inject the product. In order to prevent the nut from getting stuck during the transmission process and ensure the qualified rate of the product, during the nut transmission process, the solenoid valve 801 is used to control the blowing time and action of the blowing device 8, and the air pressure prevents the nut from getting stuck during the transmission process, thereby ensuring the reliability of the nut transmission.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A transmission mechanism that enables a mold assembly to automatically embed nuts, characterized by: The invention comprises a base plate (1), a No. 1 mold assembly (2) and a No. 2 mold assembly (5), wherein the No. 1 mold assembly (2) is fixedly mounted on the front surface of the base plate (1), the No. 2 mold assembly (5) is provided in front of the No. 1 mold assembly (2), the No. 1 mold assembly (2) is fixedly mounted on the upper surface of the No. 1 mold assembly (2), a nut conveying track plate (4) is fixedly mounted on the upper surface of the No. 1 mold assembly (2) and in front of the vibration disk (3), an injection head (7) is fixedly mounted on the front surface of the No. 2 mold assembly (5), oil cylinders (6) are fixedly mounted on both sides of the front surface of the base plate (1), an air blowing device (8) is fixedly mounted on the upper surface of the No. 1 mold assembly (2), a push plate (9) is provided at the rear of the interior of the No. 1 mold assembly (2), and a connecting block (10) is fixedly mounted on the telescopic end of the oil cylinder (6).
2. A transmission mechanism for automatically embedding nuts in a mold assembly according to claim 1, characterized in that: A cover plate (401) is fixedly mounted on the front surface of the nut conveying track plate (4), a first track groove (402) is provided on the upper portion of the interior of the nut conveying track plate (4), a second track groove (403) is provided at the lower end of the first track groove (402), the number of the second track grooves (403) is two, and the first track groove (402) is communicated with the second track groove (403).
3. The transmission mechanism for automatically embedding nuts in a mold assembly according to claim 2, characterized in that: A No. 3 track groove (201) is provided inside the No. 1 mold assembly (2) and near both sides; a No. 4 track groove (202) is provided inside the No. 1 mold assembly (2) and near the upper end of the No. 3 track groove (201); the No. 4 track groove (202) is communicated with the No. 3 track groove (201); a No. 1 guide sleeve (203) is fixedly installed inside the No. 1 mold assembly (2) and located behind the end of the No. 4 track groove (202); a No. 2 guide sleeve (204) is fixedly installed inside the No. 1 mold assembly (2) and located in front of the end of the No. 4 track groove (202); the No. 1 guide sleeve (203) and the No. 2 guide sleeve (204) are both communicated with the No. 4 track groove (202).
4. A transmission mechanism for automatically embedding nuts in a mold assembly according to claim 3, characterized in that: Positioning pins (902) are fixedly installed on the front surface of the push plate (9) near the four corners, and the positioning pins (902) are embedded in the No. 1 guide sleeve (203). Auxiliary sleeve holes (901) are opened on the front surface of the push plate (9), and card slots (903) are opened on the two side surfaces of the push plate (9).
5. The transmission mechanism for automatically embedding nuts in a mold assembly according to claim 4, characterized in that: The connecting block (10) is embedded in the card slot (903), the lower end of the No. 2 track slot (403) is communicated with the No. 3 track slot (201), and a nut delivery pipe (301) is fixedly installed on the surface of the vibration plate (3), and the nut delivery pipe (301) is communicated with the No. 1 track slot (402).
6. The transmission mechanism for automatically embedding nuts in a mold assembly according to claim 5, characterized in that: The blowing device (8) comprises a solenoid valve (801), an adapter block (802), a first air pipe (803), a second air pipe (804), and an air line pipe (805). The solenoid valve (801) is connected to the adapter block (802) via a conduit. The first air pipe (803) is fixedly mounted on the front surface of one side of the adapter block (802). The second air pipe (804) is fixedly mounted on the front surface of the other side of the adapter block (802). The air line pipe (805) is fixedly mounted at the end of the second air pipe (804).
7. The transmission mechanism for automatically embedding nuts in a mold assembly according to claim 6, characterized in that: The air pipe (805) is fixedly installed inside the No. 1 mold assembly (2), and the air outlet end of the air pipe (805) is connected to the intersection of the No. 3 track groove (201) and the No. 4 track groove (202), and the air outlet end of the No. 1 air pipe (803) is connected to the intersection of the No. 1 track groove (402) and the No. 2 track groove (403).