Substitutive bogie suitable for intercity train
By designing a replacement bogie suitable for intercity trains, including support body and rotating beam, the problem of not being able to pass bending tracks safely and conveniently in the prior art is solved, stable transportation and fixed connections are achieved, safety and transportation efficiency are improved, and cost savings are saved.
Patent Information
- Application Number
- CN202422557662.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The alternative bogies of existing intercity trains cannot pass through the curved track safely and conveniently, and have no fixed connection with the vehicle body, resulting in unsafe and reliable transportation, which is time-consuming and labor-intensive.
An alternative bogie suitable for intercity trains is designed, including a support body, a rotating mechanism and a rotating beam. The rotating mechanism realizes the stable transportation of the vehicle body on the curved track, and is fixedly connected to the vehicle body through the positioning hole. It is forged and processed using high-quality carbon structural steel, with a stable structure and strong load-bearing capacity.
It has achieved stable transportation of intercity trains through curved tracks, improved safety and convenience, saved production costs, avoided inconvenience in lifting methods, and improved turnover efficiency.
Smart Images

Figure CN223237634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of substitute bogie design, in particular to a substitute bogie suitable for intercity trains. Background Art
[0002] Intercity trains, also known as intercity rail services, are passenger trains that run between adjacent major cities or city clusters. They typically cover a relatively short distance, have a short journey time, and pass through fewer cities. Intercity trains are short- and medium-distance passenger trains that serve only a few specific cities, primarily serving to strengthen connections between nearby cities and facilitate cross-city travel and cultural exchange within surrounding areas. While intercity trains are not as widely used as long-distance trains, with the rapid development of numerous city clusters in my country and the large-scale construction of numerous intercity railways, their importance in rail transportation is steadily increasing.
[0003] Taking the 160km intercity train as an example, as an important means of transportation connecting major cities and urban agglomerations, the 160km intercity train is of great significance for promoting regional economic development and personnel mobility. As a carrier for transporting or temporarily storing vehicle bodies during vehicle production, substitute bogies have become indispensable mechanical components for rail transit vehicle manufacturers in the process of vehicle assembly and continuous vehicle operation. Most of the substitute bogies commonly used in the existing technology are suitable for traditional Type A / Type B subway vehicles or locomotives. At present, the following measures can only be taken to operate the 160km intercity train:
[0004] 1. The 160km intercity train (each section weighs about 50 tons) uses the "substitute light-load bogies" used in traditional subway trains (each section weighs 20 to 30 tons) for turnover, which is obviously unsafe.
[0005] 2. The "substitute heavy-duty bogie" used for locomotives is used for operation. Due to structural differences, it cannot pass through curved track lines and can only circulate on straight lines, which is obviously inconvenient.
[0006] 3. The existing substitute bogies have no fixed connection to the vehicle body, which is obviously unsafe.
[0007] 4. Lifting the vehicle onto a flatbed trailer for transportation is obviously time-consuming, labor-intensive, and unsafe.
[0008] As can be seen, with the increasing popularity of 160km intercity EMUs, there is an urgent need to design an alternative bogie that matches the 160km intercity vehicle underframe structure, thereby achieving simple, efficient, and safe vehicle assembly and turnover operations. Utility Model Content
[0009] In response to the above technical problems, a replacement bogie suitable for intercity trains is provided. The technical means adopted by the utility model are as follows:
[0010] A substitute bogie suitable for intercity trains includes a supporting body, a rotating mechanism and a rotating beam. The bottom end of the supporting body is provided with multiple wheels. The rotating mechanism is installed above the supporting body. The rotating beam is connected above the rotating mechanism. The rotating beam is provided with a positioning hole connected to the intercity car body to be transported. The rotating mechanism can rotate relative to the supporting body.
[0011] Furthermore, the rotating mechanism includes a fixing portion and a rotating portion, and the fixing portion is mounted on a mounting seat of the supporting body by means of bolts.
[0012] Furthermore, the rotating part is a circular core disk, a rolling element is provided between the rotating part and the fixed part, and a rotating shaft for connecting to the crossbeam is provided on the upper surface of the circular core disk.
[0013] Furthermore, the outer diameter of the rotating part is smaller than the inner diameter of the fixing part, and the width of the supporting body is larger than the outer diameter of the fixing part.
[0014] Furthermore, there is one rotating shaft and it is arranged at the center of the circular core disk.
[0015] Furthermore, the rotating beam and the rotating shaft are mounted via bolts, and the fixing portion is connected to the mounting seat via a plurality of bolts arranged in a circumferential vertical direction.
[0016] Furthermore, the positioning hole is a positioning pin hole, and the rotating beam is connected to the vehicle body by bolts.
[0017] Furthermore, the left and right ends of the rotating beam are connected to the vehicle body, the width of the left and right ends of the rotating beam is greater than the width of the rotating beam body, and reinforcing rib structures are provided at the left and right ends of the rotating beam.
[0018] Furthermore, the supporting body is a frame, and its sides, ends and mounting seats are made of steel plates with a thickness of 20±10 mm. The frame formed by the sides, ends and mounting seats is a hollow structure.
[0019] Furthermore, a reinforcing rib device is provided at the bottom of the supporting body, and the reinforcing rib device includes a plurality of vertical plates arranged perpendicular to the bottom surface of the supporting body and a plurality of rib plates perpendicular to the vertical plates.
[0020] The utility model has the following advantages:
[0021] 1. This utility model is designed as a replacement bogie for intercity trains. After the car body is lowered onto the replacement bogie, a rotating mechanism enables the intercity train to navigate curved tracks. The rotating crossbeam of the replacement bogie is provided with locating pin holes at both ends, which are bolted to the car body, further improving safety.
[0022] 2. The utility model is suitable for setting a rotatable crossbeam structure on the substitute bogie of intercity trains. After the car body falls on the substitute bogie crossbeam, the crossbeam can rotate left and right, so the car body can pass through a curved line during its rotation on the track.
[0023] 3. This replacement bogie is fully compatible with the intercity train underframe structure. It allows for both vehicle movement and temporary storage along curved track lines. It also serves as a final assembly platform for fixed vehicle fixtures, enabling vehicle assembly and manufacturing, effectively reducing production costs. The replacement bogie eliminates the need to hoist the vehicle onto a flatbed trailer for transport, effectively improving turnover efficiency and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0025] Figure 1 This is a schematic diagram of the main view structure of the utility model.
[0026] Figure 2 It is a side view structural diagram of the utility model.
[0027] Figure 3 It is a schematic diagram of the top view structure of the utility model.
[0028] Figure 4 This is a schematic diagram of the main structure of the rotating mechanism of the utility model.
[0029] Figure 5 This is a schematic diagram of the top view of the rotating mechanism of the utility model.
[0030] Figure 6 This is a side view structural diagram of the rotating mechanism of the utility model.
[0031] In the figure: 1. Substitute bogie; 2. Rotating crossbeam; 3. Dowel pin hole; 4. Rotating mechanism; 5. Mounting seat. DETAILED DESCRIPTION
[0032] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] like Figures 1 to 6 As shown, an alternative bogie 1 suitable for intercity trains includes a supporting body, a rotating mechanism 4 and a rotating beam 2. The supporting body is specifically a mounting seat 5. A plurality of wheels are provided at the bottom end of the supporting body. The rotating mechanism is installed above the supporting body. The rotating beam is connected to the top of the rotating mechanism. The rotating beam is provided with a positioning hole connected to the intercity car body to be transported. The rotating mechanism can rotate relative to the supporting body.
[0034] Figures 4 to 6 are schematic diagrams without wheels. Specifically, the rotating mechanism includes a fixed portion and a rotating portion, and the fixed portion is mounted on a mounting seat of the support body by bolts.
[0035] The rotating portion is a circular core disc with rolling elements positioned between it and the fixed portion. A rotating shaft for connecting to the crossbeam is located on the top surface of the core disc. The core disc is forged from high-quality carbon structural steel, offering high load-bearing capacity and stable performance. The rotating mechanism is also forged from high-quality carbon structural steel, offering high load-bearing capacity and stable performance. A single unit can carry up to 30 tons, providing a stable and secure turn.
[0036] The outer diameter of the rotating part is smaller than the inner diameter of the fixing part, and the width of the supporting body is larger than the outer diameter of the fixing part.
[0037] There is one rotating shaft and it is arranged at the center of the circular core disk.
[0038] The rotating beam is mounted on the rotating shaft via bolts, and the fixing portion is connected to the mounting seat via a plurality of bolts arranged in a circumferential vertical direction.
[0039] As an optional embodiment, the left and right ends of the rotating beam are connected to the vehicle body, the width of the left and right ends of the rotating beam is greater than the width of the rotating beam body, and reinforcing rib structures are provided at the left and right ends of the rotating beam.
[0040] The positioning holes are positioning pin holes 3, and the rotating crossbeam is connected to the car body by bolts. The positioning pin holes are aligned with the car body mounting holes, and are effectively connected by bolts to achieve a fixed connection between the car body and the substitute bogie.
[0041] The supporting body is a frame, and its sides, ends and mounting seats are made of steel plates with a thickness of 20±10mm. The frame formed by the sides, ends and mounting seats is a hollow structure, which ensures structural strength while being lightweight.
[0042] A reinforcing rib device is provided at the bottom of the supporting body, and the reinforcing rib device includes a plurality of vertical plates arranged perpendicular to the bottom surface of the supporting body and a plurality of rib plates perpendicular to the vertical plates.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A substitute bogie suitable for intercity trains, characterized in that: It includes a supporting body, a rotating mechanism and a rotating beam. A plurality of wheels are provided at the bottom end of the supporting body. The rotating mechanism is installed above the supporting body. The rotating beam is connected above the rotating mechanism. The rotating beam is provided with a positioning hole connected to the intercity vehicle body to be transported. The rotating mechanism can rotate relative to the supporting body.
2. The substitute bogie for intercity trains according to claim 1, characterized in that: The rotating mechanism includes a fixing portion and a rotating portion, and the fixing portion is mounted on a mounting seat of the supporting body through bolts.
3. The substitute bogie for intercity trains according to claim 2, characterized in that: The rotating part is a circular core disk, a rolling element is provided between the rotating part and the fixed part, and a rotating shaft for connecting with the crossbeam is provided on the upper surface of the circular core disk.
4. The substitute bogie for intercity trains according to claim 2, characterized in that: The outer diameter of the rotating part is smaller than the inner diameter of the fixing part, and the width of the supporting body is larger than the outer diameter of the fixing part.
5. The substitute bogie for intercity trains according to claim 3, characterized in that: There is one rotating shaft and it is arranged at the center of the circular core disk.
6. The substitute bogie for intercity trains according to claim 3, characterized in that: The rotating beam is mounted on the rotating shaft via bolts, and the fixing portion is connected to the mounting seat via a plurality of bolts arranged in a circumferential vertical direction.
7. The substitute bogie for intercity trains according to claim 1, characterized in that: The positioning hole is a positioning pin hole, and the rotating crossbeam is connected to the vehicle body through bolts.
8. The substitute bogie for intercity trains according to claim 7, characterized in that: The left and right ends of the rotating beam are connected to the vehicle body. The width of the left and right ends of the rotating beam is greater than the width of the rotating beam body, and reinforcing rib structures are provided at the left and right ends of the rotating beam.
9. The substitute bogie for intercity trains according to claim 1, characterized in that: The supporting body is a frame, and its sides, ends and mounting seats are made of steel plates with a thickness of 20±10 mm. The frame formed by the sides, ends and mounting seats is a hollow structure.
10. The substitute bogie for intercity trains according to claim 1 or 8, characterized in that: A reinforcing rib device is provided at the bottom of the supporting body, and the reinforcing rib device includes a plurality of vertical plates arranged perpendicular to the bottom surface of the supporting body and a plurality of rib plates perpendicular to the vertical plates.