Frame and vehicle

By using a flat design cross beam to connect the cross beam in the heavy truck frame, the problem of cross beam occupancy is solved, and the power battery is maximized and the vehicle is lightweight.

CN223237733UActive Publication Date: 2025-08-19ZHEJIANG GEELY HLDG GRP CO LTD +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422847812.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-19
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The beam structure of the existing heavy truck frame occupies the inner space of the frame, affecting the number of power batteries, and resulting in limited range.

Method used

A cross beam adopts a flat design. The flat surface of the cross beam is perpendicular to the support direction of the frame, and is set on the top of the longitudinal beam and is connected to the outer side of the longitudinal beam through a connecting member to ensure that space is reserved for the power battery under the transverse beam.

Benefits of technology

The layout needs of power batteries are met to the greatest extent, while reducing the weight of the beam, which helps the lightweight design of the vehicle.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223237733U_ABST
    Figure CN223237733U_ABST
Patent Text Reader

Abstract

The utility model provides a vehicle frame and a vehicle, the vehicle frame comprises two longitudinal beams which are arranged in parallel and in a spaced mode and a cross beam which is designed in a flat mode, the flat face of the cross beam is perpendicular to the supporting direction of the vehicle frame, the cross beam is arranged at the tops of the longitudinal beams, and the two ends of the cross beam are at least connected with the outer side faces of the two longitudinal beams respectively; through the arrangement, the space below the cross beam on the inner side of the longitudinal beam can be used as a reserved space of the power battery, so that the arrangement requirement of the power battery can be met to the greatest extent; in addition, the weight of the cross beam can be reduced through the flat design of the cross beam, and then light-weight design of the vehicle is facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of automobile technology, and in particular to a vehicle frame and a vehicle. Background Art

[0002] In the development of new energy heavy-duty trucks, in order to increase the driving range, it is necessary to arrange as many power batteries as possible; however, the crossbeam structure of the current heavy-duty truck frame needs to be fixed on the inside of the frame longitudinal beam, that is, the crossbeam structure needs to occupy the space inside the frame, which in turn conflicts with the arrangement of the power batteries inside the frame, affecting the number of power batteries arranged inside the frame. Utility Model Content

[0003] In view of this, the present application provides a vehicle frame to solve the problem in the prior art that the crossbeam structure affects the number of power batteries arranged inside the frame. In addition, the present application also provides a vehicle including the above-mentioned vehicle frame.

[0004] In order to achieve the above objectives, this application provides the following technical solutions:

[0005] A vehicle frame comprising:

[0006] Two longitudinal beams set at intervals;

[0007] A flat crossbeam is used, the flat surface of which is perpendicular to the supporting direction of the frame, and the crossbeam is arranged on the top of the longitudinal beam, with both ends of the crossbeam respectively connected to the outer side surfaces of the two longitudinal beams.

[0008] Optionally, both ends of the crossbeam are connected to the longitudinal beam via connectors, and the connectors include:

[0009] A first connecting portion fixed to the outer side of the longitudinal beam,

[0010] A second connection portion is integrated on the first connection portion or fixedly connected to the first connection portion, and the second connection portion is connected to the crossbeam.

[0011] Optionally, a plurality of cross beams are provided in the length direction of the longitudinal beam, and the ends of all the cross beams connected to the same longitudinal beam are connected to the longitudinal beam through the same connecting member.

[0012] Optionally, the end of the cross beam abuts against the inner side surface of the longitudinal beam to cooperate with the first connecting portion to clamp the longitudinal beam.

[0013] Optionally, an avoidance structure is provided at a center position of the first connecting portion in the length direction of the longitudinal beam, and the avoidance structure is used to avoid bolt holes of the longitudinal beam for connecting accessories.

[0014] Optionally, in the length direction of the longitudinal beam, the size of the avoidance structure does not exceed 200 mm.

[0015] Optionally, both the first connecting portion and the second connecting portion are plate-shaped sheet metal parts, and are perpendicular to each other. The first connecting portion is in contact with the outer side surface of the longitudinal beam, and the second connecting portion is overlapped on the top surface of the longitudinal beam.

[0016] Optionally, the crossbeam is provided with a crossbeam mounting hole extending along the length direction of the longitudinal beam.

[0017] Optional, including:

[0018] A reinforcing plate for improving connection strength, the reinforcing plate being located on the inner side of the longitudinal beam;

[0019] Furthermore, the reinforcing plate is provided with a plurality of connection holes, and at least some of the connection holes of the reinforcing plate are arranged opposite to the plurality of connection holes on the first connection portion and are connected via threaded connectors passing through the longitudinal beam.

[0020] A vehicle comprises the frame described in any one of the above items.

[0021] In the vehicle frame provided by this application, the crossbeam adopts a flat design, and the flat surface of the crossbeam is perpendicular to the support direction of the frame. Therefore, after the crossbeam is assembled to the longitudinal beam, the space required in the support direction is relatively small. In addition, the crossbeam is arranged on the top of the longitudinal beam, and the two ends of the crossbeam are respectively connected to the outer side surfaces of the two longitudinal beams. The space below the crossbeam on the inner side of the longitudinal beam (i.e., between the two longitudinal beams) can be used as a reserved space for the power battery, thereby meeting the layout requirements of the power battery to the greatest extent. In addition, the flat design of the crossbeam can also reduce the weight of the crossbeam, which is conducive to the lightweight design of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without any creative work.

[0023] Figure 1 A schematic structural diagram of a vehicle frame provided in an embodiment of the present application;

[0024] Figure 2 A schematic structural diagram of a beam connected with a connecting member provided in an embodiment of the present application;

[0025] Figure 3 for Figure 2A schematic structural diagram of the beam connected with the connecting parts in another perspective;

[0026] Figure 4 A schematic structural diagram of the connector provided in an embodiment of the present application.

[0027] exist Figure 1-Figure 4 middle:

[0028] 1. Longitudinal beam, 2. Cross beam, 3. Connector, 4. Fuel tank connecting plate, 5. Fuel tank, 6. Frame connecting plate, 7. Frame, 8. Cross beam mounting hole, 9. Reinforcement plate, 10. Avoidance structure;

[0029] 301, first connection part, 302, second connection part. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] The vehicle frame in the embodiment of the present application is a load-bearing component of the vehicle, and is particularly suitable for vehicles that require more power batteries to be arranged inside the vehicle frame.

[0032] like Figure 1-Figure 4 As shown, the frame provided by the embodiment of the present application includes a crossbeam 2 and two longitudinal beams 1, wherein the two longitudinal beams 1 are arranged at intervals, the crossbeam 2 adopts a flat design, and the flat surface of the crossbeam 2 is perpendicular to the support direction of the frame, and the support direction of the frame is parallel to and opposite to the direction of gravity. The crossbeam 2 is arranged on the top of the longitudinal beam 1, and the two ends of the crossbeam 2 are respectively connected to the outer side surfaces of the two longitudinal beams 1.

[0033] It should be noted that the cross beam 2 is arranged on the top of the longitudinal beam 1 in the above text, which means that the cross beam 2 is arranged close to the supporting side of the longitudinal beam 1 (the supporting side is the side of the longitudinal beam 1 away from the ground) in the supporting direction of the frame. Figure 1 As shown, in a specific embodiment, the flat surface on the top of the beam 2 is flush with the top surface of the beam 2 .

[0034] It should also be noted that, in the embodiment of the present application, the surfaces facing each other between the two longitudinal beams 1 are the inner surfaces of the longitudinal beams 1 , and the surfaces facing away from each other between the two longitudinal beams 1 are the outer surfaces of the longitudinal beams 1 .

[0035] In the aforementioned vehicle frame, since crossbeam 2 is flat and its flat surface is perpendicular to the frame's support direction, when assembled to longitudinal beam 1, crossbeam 2 requires less space in the support direction. Furthermore, crossbeam 2 is positioned atop longitudinal beam 1, with its ends connected to the outer sides of the two longitudinal beams 1. This allows the space beneath crossbeam 2 on the inner sides of the longitudinal beams 1 (i.e., between the two longitudinal beams 1) to be reserved for the power battery, thereby maximally meeting the power battery layout requirements. Furthermore, the flat design of crossbeam 2 also reduces its weight, contributing to the vehicle's lightweight design.

[0036] More preferably, the cross beam 2 is vertically arranged on the top of the longitudinal beam 1, that is, in the supporting direction of the frame, the cross beam 2 is arranged close to the supporting side of the longitudinal beam 1 (the supporting side is the side of the longitudinal beam 1 away from the ground), and the length direction of the cross beam 2 (the length direction of the cross beam 2 can be referred to Figure 1 The Y direction in the figure, the same below) is perpendicular to the length direction of the longitudinal beam 1 (the length direction of the longitudinal beam 1 can be referred to Figure 1 This arrangement minimizes the space occupied by the cross beam 2 in the supporting direction and the longitudinal beam 1 in the length direction.

[0037] In some optional embodiments, such as Figure 1 and Figure 2 As shown, both ends of the crossbeam 2 are connected to the longitudinal beam 1 via a connector 3. The connector 3 includes a first connector 301 and a second connector 302. The first connector 301 abuts the outer side of the longitudinal beam 1 and is fixed to the longitudinal beam 1 by welding or threading. The second connector 302 is integrated with the first connector 301 or fixedly connected to the first connector 301. In other words, the second connector 302 and the first connector 301 are integrally formed or the second connector is an independent structure and fixedly connected to the first connector 301. When the second connector is an independent structure and fixedly connected to the first connector 301, its connection method can be welding or threading, which is not specifically limited in this application. In addition, the second connector 302 is connected to the crossbeam 2, and the crossbeam 2 and the longitudinal beam 1 are connected by the connector 3. Under this setting method, during the vehicle assembly process, the connecting member 3 can be pre-set on the longitudinal beam 1, and then the accessories (such as the power battery) located between the two longitudinal beams 1 can be assembled, and finally the connecting member 3 is used to connect the cross beam 2 and the longitudinal beam 1; under this assembly sequence, the cross beam 2 can be prevented from interfering with the installation of accessories, thereby ensuring assembly efficiency.

[0038] In other optional embodiments, the ends of crossbeam 2 are directly fixed to longitudinal beam 1, that is, the ends of crossbeam 2 have connecting structures that can be directly connected to longitudinal beam 1. In one exemplary embodiment, crossbeam 2 and longitudinal beam 1 are detachably connected via bolts. Specifically, the longitudinal beam 1 has a first bolt hole at the location where crossbeam 2 is to be connected, and the end of crossbeam 2 is bent and provided with a second bolt hole. During connection, after aligning the first bolt hole with the second bolt hole, a bolt is inserted through the first and second bolt holes, and the nut is tightened to connect crossbeam 2 to longitudinal beam 1. This arrangement helps simplify the connection structure between crossbeam 2 and longitudinal beam 1 and further improves the overall strength of the vehicle frame.

[0039] Furthermore, on the basis of the cross beam 2 being connected to the longitudinal beam 1 via the connector 3, multiple cross beams 2 are provided along the length direction of the longitudinal beam 1, and the ends of all cross beams 2 connected to the same longitudinal beam 1 are connected to the longitudinal beam 1 via the same connector 3. In this arrangement, the multiple cross beams 2 are connected as a whole via the connector 3, providing better structural stability and overall rigidity. At the same time, the provision of multiple cross beams 2 can also effectively reduce stress concentration, thereby improving the durability and reliability of the vehicle frame.

[0040] It should be noted that the number of beams 2 is not specifically limited in this application, and can be adaptively designed as needed during the specific implementation process. Figure 1-Figure 3 As shown, the number of cross beams 2 can be two, and the two cross beams 2 are arranged side by side, and the ends of the two cross beams 2 connected to the same longitudinal beam 1 are connected to the longitudinal beam 1 through the same connecting member 3. In addition, in some other embodiments, the number of cross beams 2 can also be three or four.

[0041] In some embodiments, the end of the cross beam 2 abuts against the inner side of the longitudinal beam 1 (the definition of the inner side is detailed above) to cooperate with the first connecting portion 301 to clamp the longitudinal beam 1. Specifically, Figure 3 As shown, the end of the crossbeam 2 is spaced apart from the first connecting portion 301 of the connecting member 3, and the distance between the end of the crossbeam 2 and the first connecting portion 301 is equal to the width of the longitudinal beam 1. In this way, a snap-in groove can be formed between the end of the crossbeam 2, the first connecting portion 301 and the second connecting portion 302, and during the assembly process, the snap-in groove can be snapped onto the longitudinal beam 1. In this way, the stability of the connection between the crossbeam 2 structure and the longitudinal beam 1 can be further improved.

[0042] On the basis of the crossbeam 2 cooperating with the first connecting portion 301 to clamp the longitudinal beam 1, it is further preferred that a guide structure can be provided at the end of the crossbeam 2. For example, a guide slope can be provided on the side of the end of the crossbeam 2 facing the ground. This is more conducive to reducing the difficulty of assembling the crossbeam 2 and thereby improving the assembly efficiency.

[0043] Furthermore, an avoidance structure 10 is provided at the center of the first connecting portion 301 in the longitudinal direction of the longitudinal beam 1. The avoidance structure 10 is used to avoid the bolt holes for connecting accessories on the longitudinal beam 1. It is understandable that in some vehicles, in order to fully utilize the chassis space of the vehicle, it is necessary to connect some accessories using a bracket-like structure on the outside of the longitudinal beam 1. Based on this, during the assembly process, the avoidance structure 10 in this embodiment can ensure that after the first connecting portion 301 is fixed to the longitudinal beam 1, it will not block the bolt holes on the longitudinal beam 1, thereby ensuring the installation of accessories that need to be fixed using bolts or other connecting structures. In other words, this embodiment can effectively avoid interference between accessories installed on the longitudinal beam 1 and the connecting member 3 through the above-mentioned avoidance structure 10, which is conducive to improving the rationality of the setting position of the first crossbeam 2, and thus improving the deformation resistance and force uniformity of the frame.

[0044] It should be noted that the avoidance structure 10 can be a notch provided in the first connection portion 301, or can be a through hole provided in the first connection portion 301. Figure 1 In the fuel tank 5 and the frame 7, etc.; in a specific implementation, the fuel tank 5 and the frame 7 are fixed to the outer side of the longitudinal beam 1 by the fuel tank connecting plate 4 and the frame connecting plate 6 respectively.

[0045] Furthermore, in some embodiments, the dimension of the avoidance structure 10 does not exceed 200 mm along the length of the longitudinal beam 1. This arrangement satisfies both the lightweight requirements of the structure and the structural strength requirements of the connector 3. Furthermore, with regard to the placement of the avoidance structure 10, it is preferred that the first connecting portion 301 be centered along the length of the longitudinal beam 1. This further helps ensure the strength of the connection structure on both sides of the avoidance structure 10. Of course, the above is only a preferred placement of the avoidance structure 10, and it can be adjusted as needed during implementation.

[0046] like Figure 4 As shown, in some embodiments, the first connection part 301 and the second connection part 302 are both plate-shaped sheet metal parts, and there is an angle between the two. The size of the angle can be adaptively adjusted as needed during the specific implementation process. Preferably, the angle between the first connection part 301 and the second connection part 302 is 90°, that is, the first connection part 301 and the second connection part 302 are perpendicular to each other, the first connection part 301 is in contact with the outer side surface of the longitudinal beam 1, and the second connection part 302 is overlapped on the top surface of the longitudinal beam 1. In this way, a limit is formed between the first connection part 301 and the longitudinal beam 1 and between the second connection part 302 and the longitudinal beam 1, which is more conducive to improving the stability of the connection between the crossbeam 2 and the longitudinal beam 1.

[0047] In other embodiments, the first connection portion 301 and the second connection portion 302 are integrally formed and are a casting or a removed-material-machined part (ie, a part formed by removing material).

[0048] like Figure 2 and Figure 3 As shown, the crossbeam 2 is provided with a crossbeam mounting hole 8 extending along the length direction of the longitudinal beam 1. The crossbeam mounting hole 8 is used to fix various accessories located on the inner side of the longitudinal beam 1.

[0049] In addition, the frame in the embodiment of the present application further includes a reinforcing plate 9, which is used to improve the connection strength. Specifically, the reinforcing plate 9 is located on the inner side of the longitudinal beam 1 and is close to the inner side of the longitudinal beam 1. Figure 2 and Figure 3 As shown, the reinforcing plate 9 is provided with a plurality of connection holes, and at least some of the connection holes of the reinforcing plate 9 are arranged to be aligned with the plurality of connection holes of the first connection portion 301 and are connected via threaded connectors 3 that pass through the longitudinal beam 1. This arrangement allows the different threaded connectors 3 to form a single unit under the action of the reinforcing plate 9, thereby facilitating improved connection strength.

[0050] In addition, an embodiment of the present application also provides a vehicle, which includes the above-mentioned frame. It should be noted that since the vehicle in this embodiment includes the above-mentioned frame, the beneficial effects brought about by the vehicle and the frame are discussed in detail above, and this application will not repeat them here.

[0051] The basic principles of the present application have been described above in conjunction with specific embodiments. However, it should be noted that the advantages, strengths, and effects mentioned in this application are merely illustrative and not restrictive, and it should not be assumed that these advantages, strengths, and effects are required of each embodiment of this application. In addition, the specific details disclosed above are merely illustrative and facilitating understanding, and are not restrictive. The above details do not limit this application to necessarily being implemented using the above specific details.

[0052] The block diagrams of the devices, devices, equipment, and systems involved in this application are merely illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the block diagrams. As will be appreciated by those skilled in the art, these devices, devices, equipment, and systems can be connected, arranged, or configured in any manner. Words such as "include," "comprise," "have," and the like are open-ended words, meaning "including but not limited to," and can be used interchangeably therewith. The words "or" and "and" used herein refer to the words "and / or" and can be used interchangeably therewith, unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to," and can be used interchangeably therewith.

[0053] It should also be noted that in the apparatus, device, and method of the present application, each component or each step can be decomposed and / or recombined, and such decomposition and / or recombination should be regarded as equivalent solutions of the present application.

[0054] The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the present application. Various modifications to these aspects will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other aspects without departing from the scope of the present application. Therefore, the present application is not intended to be limited to the aspects shown herein, but rather to be accorded the widest scope consistent with the principles and novel features disclosed herein.

[0055] It should be understood that the qualifiers "first", "second", "third", "fourth", "fifth" and "sixth" used in the description of the embodiments of the present application are only used to more clearly illustrate the technical solutions and cannot be used to limit the scope of protection of the present application.

[0056] The above description has been provided for the purpose of illustration and description. Furthermore, this description is not intended to limit the embodiments of the present application to the forms disclosed herein. Although a number of example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, alterations, additions, and sub-combinations thereof.

Claims

1. A vehicle frame, characterized in that: include: Two longitudinal beams set at intervals; A flat crossbeam is used, the flat surface of which is perpendicular to the supporting direction of the frame, and the crossbeam is arranged on the top of the longitudinal beam, with both ends of the crossbeam respectively connected to the outer side surfaces of the two longitudinal beams.

2. The frame according to claim 1, wherein: Both ends of the crossbeam are connected to the longitudinal beam through connecting pieces, and the connecting pieces include: A first connecting portion fixed to the outer side of the longitudinal beam, A second connection portion is integrated on the first connection portion or fixedly connected to the first connection portion, and the second connection portion is connected to the crossbeam.

3. The frame according to claim 2, wherein: In the length direction of the longitudinal beam, a plurality of cross beams are provided, and one end of all the cross beams connected to the same longitudinal beam is connected to the longitudinal beam through the same connecting member.

4. The frame according to claim 2, wherein: The end of the cross beam abuts against the inner side surface of the longitudinal beam to cooperate with the first connecting portion to clamp the longitudinal beam.

5. The vehicle frame according to claim 2, wherein: In the longitudinal direction of the longitudinal beam, a avoidance structure is provided at the center of the first connecting portion, and the avoidance structure is used to avoid the bolt holes of the longitudinal beam for connecting accessories.

6. The vehicle frame according to claim 5, wherein: In the length direction of the longitudinal beam, the size of the avoidance structure does not exceed 200 mm.

7. The frame according to claim 2, wherein: The first connection portion and the second connection portion are both plate-shaped sheet metal parts and are perpendicular to each other. The first connection portion is in contact with the outer side surface of the longitudinal beam, and the second connection portion is overlapped on the top surface of the longitudinal beam.

8. The frame according to any one of claims 1 to 7, characterized in that: The cross beam is provided with a cross beam mounting hole extending along the length direction of the longitudinal beam.

9. The frame according to any one of claims 2 to 7, characterized in that: include: A reinforcing plate for improving connection strength, the reinforcing plate being located on the inner side of the longitudinal beam; Furthermore, the reinforcing plate is provided with a plurality of connection holes, and at least some of the connection holes of the reinforcing plate are arranged opposite to the plurality of connection holes on the first connection portion and are connected via threaded connectors passing through the longitudinal beam.

10. A vehicle, characterized in that: The vehicle comprises a frame as described in any one of claims 1 to 9.