Material conveying device and laser-induced sintering system applying same
By using a synchronous belt transmission system with horizontal and adjusting transmission wheel sets in the laser-induced sintering equipment, the problem of battery cells being damaged during emergency removal is solved, and safe material transmission and sorting is achieved.
Patent Information
- Application Number
- CN202422166353.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-04
AI Technical Summary
After the emergency removal section of the existing laser-induced sintering equipment breaks away from the conveying line, there is a risk of damage during the process of naturally falling into the emergency connector box below.
The material transmission device is adopted, including a horizontal transmission wheel set and an adjustment transmission wheel set. The driving device realizes synchronous operation. The adjustment device adjusts the transmission wheel set height. The synchronization belt circulates between the horizontal and the adjustment conveying surface to ensure that the battery cell enters the emergency feeding device with a small drop.
The risk of large drops and falling after leaving the conveyor line or collision with the battery cells in the box is reduced, and damage is avoided, achieving a safe emergency removal process.
Smart Images

Figure CN223238794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser induced sintering equipment, in particular to a material transmission device and a laser induced sintering system using the same. Background Art
[0002] In the photovoltaic industry, the feed inlet of laser-induced sintering equipment for solar cells is typically connected directly to the discharge outlet of upstream screen-printing equipment via a conveyor line. Because these conveyor lines typically transport the cells without a basket or wafer boat, if the downstream sintering equipment experiences an abnormality that causes it to cease operation, the upstream screen-printing equipment and conveyor line will not immediately cease operation. This can easily lead to cell blockage at the interface between the conveyor line and the sintering equipment, creating the risk of cell damage from collision.
[0003] To this end, some laser-induced sintering equipment in the prior art has added an emergency rejection section to the middle section of the conveyor line that connects to the upstream screen printing equipment. When the downstream sintering equipment stops operating due to an abnormal condition, the emergency rejection section is lifted and translated as a whole, or lifted and flipped upward with one side as the rotation center, so that the emergency rejection section is separated from the horizontal conveying surface of the conveyor line, and then the battery cells fall naturally into the emergency splicing box below the emergency rejection section due to gravity after they are separated from the conveyor line. This type of emergency rejection section that is separated from the conveyor line by lifting and translated as a whole or flipping upward on one side still has the risk of damage to the battery cells due to the high height difference between the conveyor line and the splicing box, and collisions between the cells in the box, during the process of naturally falling into the emergency splicing box below after the emergency rejection section is separated from the conveyor line. Utility Model Content
[0004] The utility model proposes a material conveying device and a laser induced sintering system using the same, so as to solve the technical problem in the prior art that after the emergency rejection section of the laser induced sintering equipment is separated from the conveyor line, the battery cells naturally fall into the emergency splicing box below, which poses a risk of damage.
[0005] In order to solve the above problems, the technical solution adopted by the present invention is:
[0006] The utility model provides a material transmission device, comprising:
[0007] The horizontal transmission wheel group and the adjustment transmission wheel group are arranged in sequence;
[0008] A driving device, used for driving the horizontal transmission wheel group and the adjustment transmission wheel group to operate synchronously;
[0009] The synchronous belt, driven by the driving device, passes through the horizontal conveying surface of the horizontal transmission wheel group, the driving device, the adjustment conveying surface of the adjustment transmission wheel group, and then returns to the horizontal conveying surface of the horizontal transmission wheel group through the driving device;
[0010] The regulating device is used to drive and regulate the height of the transmission wheel group at one downstream end so as to convey the target material to downstream devices at different heights.
[0011] Preferably, the downstream device comprises:
[0012] An emergency material receiving device is provided below the downstream end of the regulating transmission wheel group;
[0013] A transmission target device, wherein the horizontal feed surface of the transmission target device is flush with the horizontal conveying surface;
[0014] When the regulating transmission wheel group at the downstream end is adjusted to be flush with the horizontal transmission wheel group, the regulating conveying surface and the horizontal conveying surface are flush, and the synchronous belt is used to convey the target material to the horizontal feed surface;
[0015] When the adjustment transmission wheel group at the downstream end is adjusted to be lower than the horizontal transmission wheel group, the adjustment conveying surface is lower than the horizontal conveying surface, and the synchronous belt is used to convey the target material to the emergency material receiving device.
[0016] Furthermore, the material transmission device further comprises:
[0017] base;
[0018] The horizontal transmission wheel set includes:
[0019] A fixed bracket is provided on the base;
[0020] A horizontal transmission assembly is mounted on a fixed support, and the top of the horizontal transmission assembly forms a horizontal conveying surface;
[0021] The adjustment transmission wheel set includes:
[0022] The swing bracket is spaced apart from the fixed bracket, the connecting end of the swing bracket is rotatably connected to the base, and the height of the connecting end is flush with the fixed bracket, the connecting end is located at the upstream end as an adjustment transmission wheel group, and the free end of the swing bracket opposite to the connecting end is located at the downstream end as an adjustment transmission wheel group;
[0023] The adjusting transmission assembly is arranged on the swing bracket, and the top of the adjusting transmission assembly constitutes the adjusting conveying surface;
[0024] The adjusting device is an adjusting cylinder, the fixed end of the adjusting cylinder is hinged to the base, and the telescopic end of the adjusting cylinder is hinged to the swing bracket;
[0025] The telescopic end is driven to telescope by adjusting the cylinder, which drives the free end to swing up and down around the connecting end to change the height of the free end.
[0026] Preferably, the horizontal transmission assembly includes:
[0027] A pair of horizontal pulleys are installed on a fixed bracket at intervals in a horizontal direction, and the horizontal conveying surface coincides with the top surface of the pair of horizontal pulleys;
[0028] The adjustment drive assembly includes:
[0029] A pair of adjusting pulleys are installed at intervals on the swing bracket, and the conveying surface is adjusted to coincide with the top surface of the pair of adjusting pulleys;
[0030] The drive unit includes:
[0031] Drive motor;
[0032] A driving shaft connected to the output shaft of the driving motor through a coupling;
[0033] A driving wheel is provided on the driving shaft;
[0034] A tensioning pulley, mounted on a base;
[0035] The synchronous belt is synchronously mounted on the driving wheel, a pair of horizontal pulleys, a pair of adjusting pulleys and a tensioning pulley. Driven by the driving wheel, it passes through the horizontal conveying surface, the tensioning pulley, the adjusting conveying surface in sequence, and then returns to the horizontal conveying surface through the driving wheel.
[0036] Preferably, a pair of horizontal transmission assemblies are symmetrically arranged on both sides of the fixed bracket, and a pair of adjustment transmission assemblies are symmetrically arranged on both sides of the swing bracket;
[0037] A pair of driving wheels are arranged at intervals on the driving shaft, tensioning wheels are symmetrically arranged on both sides of the base, and a pair of synchronous belts are symmetrically arranged on both sides of the base, and are synchronously sleeved on the driving wheel, horizontal pulley, adjusting pulley and tensioning pulley on the same side, so that the pair of synchronous belts can synchronously transport the target material.
[0038] Preferably, the base comprises:
[0039] base plate;
[0040] A support base is provided on the top of the base plate, and a fixing bracket is provided on the support base;
[0041] A bearing seat is provided on the top of the base plate and spaced apart from the support seat, and a connecting end is rotatably connected to the support seat;
[0042] The fixed end is arranged on the bottom plate, and the telescopic end is hinged to the free end.
[0043] Furthermore, the bottom plate is provided with a mounting hole, and the adjustment device further comprises:
[0044] The fixed end of the cylinder mounting seat is hinged to the cylinder mounting seat, and the bottom of the cylinder mounting seat is provided with a strip hole that matches the mounting hole and is parallel to the conveying direction of the synchronous belt;
[0045] The cylinder mounting seat is adjustably mounted on the base along the conveying direction by passing the connecting piece through the corresponding strip hole and the mounting hole, so as to adjust the angle range of the free end to swing up and down when the telescopic end moves telescopically.
[0046] Preferably, the emergency material receiving device comprises:
[0047] a cassette support, disposed below the free end;
[0048] The emergency film splicing box is obliquely installed on the film box bracket, and the higher end of the emergency film splicing box is close to and lower than the free end.
[0049] Preferably, the cassette holder comprises:
[0050] The supporting vertical plate is provided with an arc-shaped giving hole;
[0051] The film box card frame has a protruding connecting portion at the bottom thereof, and the connecting portion has a connecting hole matching the arc-shaped giving hole;
[0052] The film box frame is installed on the supporting vertical plate in a swingable manner by passing the connecting piece through the corresponding arc-shaped clearance hole and the connecting hole, so as to adjust the tilt angle of the emergency film box embedded in the inner side of the film box frame.
[0053] The utility model also provides a laser induced sintering system, comprising the above-mentioned material transmission device, and also comprising a sintering device as a transmission target device;
[0054] The horizontal feeding surface is set on the feeding section of the sintering device, and the target material is the battery cell;
[0055] The horizontal transmission wheel group is connected to the upstream screen printing device. The feeding section is used to transport the battery cells from the adjusted conveying surface through the horizontal feeding surface to the sintering section of the sintering device when the conveying surface is adjusted to be flush with the horizontal conveying surface.
[0056] Compared with the prior art, the present invention has the following beneficial effects:
[0057] The material conveying device provided by the present invention has a synchronous belt that circulates synchronously between a horizontal conveying wheel group and an adjusting conveying wheel group, and passes through the horizontal conveying surface at the top of the horizontal conveying wheel group and the adjusting conveying surface at the top of the adjusting conveying wheel group in sequence; when the adjusting conveying wheel group swings until the adjusting conveying surface is flush with the horizontal conveying surface, the adjusting conveying wheel group, as part of the transmission middle section, is connected between the horizontal conveying wheel group and the downstream sintering device; when the adjusting conveying wheel group swings until the adjusting conveying surface is inclined downwardly close to the emergency material receiving device and is lower than the horizontal conveying surface, the synchronous belt can convey the target material in sequence through the horizontal conveying surface and the adjusting conveying surface to the emergency material receiving device below the end of the adjusting conveying wheel group away from the horizontal conveying wheel group. Since the adjusting conveying surface is inclined downward, the end away from the horizontal conveying wheel group is at the lowest height and close to the emergency splicing box below, which reduces the drop of the battery cell into the splicing box after it leaves the end of the adjusting conveying surface, thereby preventing the battery cell from falling due to a large drop or colliding with other battery cells in the box after the emergency rejection section leaves the conveyor line and causing damage.
[0058] The fixed end of the adjustment cylinder can be freely adjusted along with the cylinder mounting seat on the bottom plate in parallel with the synchronous belt conveying direction to adjust the angle range of the adjustment cylinder driving the adjustment conveying surface to swing up and down when the telescopic movement stroke of the telescopic end is constant; the film box bracket can also cooperate with the connection hole of the bottom connection part of the film box card frame through the arc-shaped clearance hole of its supporting vertical plate, so that the film box card frame can be installed on the supporting vertical plate with an adjustable inclination angle to adjust the inclination angle of the splicing box embedded in the film box card frame. Under the coordinated adjustment of the cylinder mounting position and the inclination angle of the splicing box, the downward inclination angle of the adjustment conveying surface and the height at which the battery cell starts to fall from its end are more suitable for and close to the inclination angle of the splicing box and the highest point height of the splicing end of the splicing box, so that the battery cell falls into the splicing box with a small drop. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] In order to more clearly illustrate the technical solution proposed by the present invention, the present invention is described in detail below with reference to the embodiments and drawings. It should be understood that the embodiments and drawings described in the following specific embodiments and the drawings in the specification are merely some embodiments of the present invention, and those skilled in the art can modify these drawings under the concept of the present invention.
[0060] Figure 1 Schematic diagram of the assembly structure of the material transfer device provided by the present invention Figure 1 ;
[0061] Figure 2 Schematic diagram of the assembly structure of the material transfer device provided by the present invention Figure 2 ;
[0062] Figure 3 for Figure 2A schematic diagram of a partial enlarged structure of the A area of the material conveying device;
[0063] Figure 4 Schematic diagram of the assembly structure of the material transfer device provided by the present invention Figure 3 .
[0064] Among them, the main marks of the drawings are as follows:
[0065] 1. Horizontal transmission wheel assembly; 11. Fixed bracket; 111. Horizontal connecting plate; 112. Mounting cantilever; 12. Horizontal transmission assembly; 121. Horizontal pulley; 122. Transmission shaft; 2. Adjusting transmission wheel assembly; 21. Swing bracket; 211. Mounting swing arm; 2111. Connecting end; 2112. Free end; 212. Connecting block; 2121. Connecting sheet metal; 2122. Connecting crossbar; 213. Connecting crossbeam; 22. Adjusting transmission assembly; 221. Adjusting pulley; 3. Synchronous belt; 4. Driving device; 41. Driving motor; 411. Connecting rod; 42. Connecting rod Axis; 43. Active shaft; 431. Active wheel; 5. Emergency material connection device; 51. Cassette bracket; 511. Support vertical plate; 5111. Arc-shaped clearance hole; 512. Cassette clamping frame; 5121. Connecting part; 5122. Connecting hole; 52. Emergency film connection box; 521. Inclined bearing surface; 6. Adjustment device; 61. Fixed end; 62. Telescopic end; 63. Cylinder mounting seat; 631. Strip hole; 7. Base; 71. Bottom plate; 711. Mounting hole; 72. Support seat; 73. Bearing seat; 731. Hinge shaft bearing; 74. Mounting vertical plate; 8. Tensioning wheel.
[0066] Among them, other marks in the figure are as follows:
[0067] B. Horizontal conveying surface; C. Adjustable conveying surface; D. Conveying direction. DETAILED DESCRIPTION
[0068] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clear, the following is a summary of the technical problems, technical solutions and beneficial effects to be solved by the present invention. Figure 1-4 And embodiments, the utility model is further described in detail.
[0069] Please also refer to Figure 1-4 The material transmission device provided by the present invention includes:
[0070] A horizontal transmission wheel group 1 and an adjustment transmission wheel group 2 are arranged in sequence; a driving device 4 is used to drive the horizontal transmission wheel group 1 and the adjustment transmission wheel group 2 to operate synchronously; a synchronous belt 3, which, under the drive of the driving device 4, passes through the horizontal conveying surface B of the horizontal transmission wheel group 1, the driving device 4, and the adjustment conveying surface C of the adjustment transmission wheel group 2 in sequence, and then returns to the horizontal conveying surface B of the horizontal transmission wheel group 1 through the driving device 4, thereby realizing the synchronous belt 3 to circulate synchronously between the horizontal transmission wheel group 1 and the adjustment transmission wheel group 2, and making the upward movement path of the synchronous belt 3 pass through the horizontal conveying surface B at the top of the horizontal transmission wheel group 1 and the adjustment conveying surface C at the top of the adjustment transmission wheel group 2 in sequence;
[0071] The adjusting device 6 is used to adjust the height of the adjusting transmission wheel group 2 at the downstream end (that is, the adjusting transmission wheel group 2 is away from the horizontal transmission wheel group 1 and close to the downstream device) to transport the target material to the downstream devices at different heights, thereby realizing emergency rejection of the target material in the middle of the transmission, and also realizing the sorting and transmission of the target material.
[0072] Please also refer to Figure 1-4 In this embodiment, the downstream device includes:
[0073] The emergency material receiving device 5 is provided below the downstream end of the adjusting transmission wheel group 2 (i.e., the end of the adjusting transmission wheel group 2 away from the horizontal transmission wheel group 1); the transmission target device, the horizontal feeding surface of the transmission target device for feeding is flush with the horizontal conveying surface B;
[0074] When the adjustment transmission wheel group 2 is adjusted at the downstream end to be flush with the horizontal transmission wheel group 1, the adjustment conveying surface C is flush with the horizontal conveying surface B. At this time, the synchronous belt 3 is used to convey the target material to the horizontal feed surface, and then the target material flows into the transmission target device through the horizontal feed surface;
[0075] When the transmission wheel group 2 at the downstream end is adjusted to be lower than the horizontal transmission wheel group 1, the conveying surface C is adjusted to be lower than the horizontal conveying surface B. At this time, the synchronous belt 3 is used to convey the target material to the emergency material receiving device 5.
[0076] Please also refer to Figure 1-4 In this embodiment, the material transmission device further includes:
[0077] Base 7, used to support the entire material conveying device;
[0078] The horizontal transmission wheel set 1 includes:
[0079] A fixed bracket 11 is provided on the base 7; a horizontal transmission assembly 12 is provided on the fixed bracket 11, and the horizontal transmission assembly 12 is away from the top of the base 7 to form the above-mentioned horizontal conveying surface B;
[0080] The adjustment transmission wheel set 2 includes:
[0081] The swing bracket 21 is spaced apart from the fixed bracket 11. The connecting end 2111 of the swing bracket 21 is rotatably connected to the base 7, and the height of the connecting end 2111 is flush with the fixed bracket 11. The connecting end 2111 is located at the upstream end of the adjustment transmission wheel group 2, and the free end 2112 of the swing bracket 21 opposite the connecting end 2111 is located at the downstream end of the adjustment transmission wheel group 2.
[0082] The adjusting transmission assembly 22 is provided on the swing bracket 21, and the adjusting transmission assembly 22 is away from the top of the base 7 to form the above-mentioned adjusting conveying surface C;
[0083] The adjusting device 6 is an adjusting cylinder, the fixed end 61 of the adjusting cylinder is hinged to the base 7, and the telescopic end 62 of the adjusting cylinder is hinged to the swing bracket 21;
[0084] By adjusting the cylinder to drive its telescopic end 62 to telescopically move relative to the fixed end 61, the free end 2112 of the swing bracket 21 (that is, the adjusting transmission wheel group 2 is located at the downstream end) is driven to swing up and down around the connecting end 2111 of the swing bracket 21 (that is, the adjusting transmission wheel group 2 is located at the upstream end), that is, the free end 2112 is driven to rotate around the connecting end 2111 as the rotation center, thereby driving the swing bracket 21 and the entire adjusting transmission wheel group 2 to swing up and down relative to the base 7; at the same time, in the process of adjusting the transmission wheel group 2 swinging up and down, the height of the connecting end 2111 of the swing bracket 21 (the adjusting transmission wheel group 2 is located at the upstream end) is kept flush with the horizontal transmission wheel group 1, and only the height of the free end 2112 (the adjusting transmission wheel group 2 is located at the downstream end) is changed; thereby changing the angle and height position of the adjusting conveying surface C relative to the horizontal conveying surface B, so that the adjusting conveying surface C switches between a horizontal posture flush with the horizontal conveying surface B and an inclined posture downwardly inclined near the emergency material receiving device 5 and lower than the horizontal conveying surface B.
[0085] When the adjustable transmission wheel assembly 2 swings until the adjustable conveying surface C is flush with the horizontal conveying surface B (at this time, the free end 2112 is flush with the horizontal transmission wheel assembly 1), the synchronous belt 3 is used to receive the target material from the upstream device to the horizontal conveying surface B, and transport the target material in sequence through the horizontal conveying surface B and the adjustable conveying surface C, that is, along the conveying direction D parallel to the horizontal direction, to the downstream device that is flush with the adjustable conveying surface C.
[0086] When the adjusting transmission wheel group 2 swings to the point where the adjusting conveying surface C is tilted downward relative to the horizontal conveying surface B and close to the emergency material receiving device 5 and is lower than the horizontal conveying surface B (at this time the free end 2112 is lower than the horizontal transmission wheel group 1), the synchronous belt 3 is used to transport the target material in sequence through the horizontal conveying surface B and the adjusting conveying surface C to the emergency material receiving device 5 below the end of the adjusting transmission wheel group 2 away from the horizontal transmission wheel group 1, so as to temporarily receive and store the target material in an emergency.
[0087] The material conveying device provided by the present invention has the following characteristics: when the adjustable conveying wheel assembly 2 swings until the adjustable conveying surface C is flush with the horizontal conveying surface B, the adjustable conveying wheel assembly 2, as part of the middle section of the transmission, connects between the horizontal conveying wheel assembly 1 and the downstream sintering device, thus achieving normal transmission function; when the adjustable conveying wheel assembly 2 swings until the adjustable conveying surface C tilts downward and is lower than the horizontal conveying surface B, the synchronous belt 3 can sequentially convey the target material through the horizontal conveying surface B and the adjustable conveying surface C to the emergency material receiving device 5 located below the downstream end of the adjustable conveying wheel assembly 2. Because the adjustable conveying surface C is tilted downward and lower than the horizontal conveying surface B at this time, the end of the adjustable conveying surface C away from the horizontal conveying wheel assembly 1 is at its lowest height and is closer to the emergency splicing box 52 below. This reduces the drop of the battery cell naturally falling into the splicing box after it leaves the end of the adjustable conveying surface C, thus preventing the battery cell from falling due to the large drop or colliding with other battery cells in the box after the emergency rejection section leaves the conveyor line, causing damage.
[0088] Please also refer to Figure 1-4 In this embodiment, the base 7 includes:
[0089] The base plate 71 is provided with a plurality of fixing holes for fastening to a fixed object or a supporting table; the support seat 72 is provided at the top of the base plate 71, and the above-mentioned fixed bracket 11 is provided on the support seat 72; the bearing seat 73 is provided at the top of the base plate 71 and is spaced apart from the support seat 72, and the connecting end 2111 of the swing bracket 21 is rotatably connected to the support seat 72; the fixed end 61 of the above-mentioned driving cylinder is hinged to the base plate 71, and the telescopic end 62 of the driving cylinder is hinged to the free end 2112 of the swing bracket 21 relative to the connecting end 2111.
[0090] Please also refer to Figure 1 、 2 4. In this embodiment, the horizontal transmission assembly 12 includes:
[0091] A pair of horizontal pulleys 121 are installed horizontally and spaced apart on the fixed bracket 11. The horizontal conveying surface B coincides with the top surface of the pair of horizontal pulleys 121 away from the base 7. The horizontal conveying surface B is the upward surface of the pair of horizontal pulleys 121 driving the synchronous belt 3 to run in the conveying direction D at the upper end away from the base 7 and remain parallel to the horizontal plane.
[0092] The adjustment transmission assembly 22 includes:
[0093] A pair of adjusting pulleys 221 are installed at intervals on the swing bracket 21. The above-mentioned adjusting conveying surface C coincides with the top surface of the pair of adjusting pulleys 221, that is, the adjusting conveying surface C is the upward surface of the pair of adjusting pulleys 221 that drives the synchronous belt 3 at the upper end away from the base 7 and can swing up and down relative to the base 7 with the swing bracket 21, and run along the conveying direction D or downwardly inclined to the conveying direction D.
[0094] Please also refer to Figure 1 、 2 4. In this embodiment, the synchronous belt 3 adopts a micro-elastic belt, and the driving device 4 includes:
[0095] The driving motor 41 is mounted on the bottom plate 71 of the base 7 or on the outside of the base 7 and is located below the junction of the fixed bracket 11 and the swing bracket 21; the driving shaft 43 is connected to the output shaft of the driving motor 41 (not shown in the figure) through the coupling 42; the driving pulley 431 is provided on the driving shaft 43; the tensioning pulley 8 is mounted on the base 7; the above-mentioned synchronous belt 3 is synchronously sleeved on the driving pulley 431, a pair of horizontal pulleys 121, a pair of adjusting pulleys 221 and the tensioning pulley 8, and is rotated by the output shaft of the driving motor 41 The synchronous belt 3 moves, thereby driving the driving wheel 431 to rotate with the output shaft, and then driven by the driving wheel 431, the synchronous belt 3 drives a pair of horizontal pulleys 121, a pair of adjusting pulleys 221 and the tensioning wheel 8 to rotate synchronously. At the same time, the synchronous belt 3 passes through the horizontal conveying surface B, the tensioning wheel 8, and the adjusting conveying surface C in sequence, and then returns to the horizontal conveying surface B through the driving wheel 431, so as to realize the circular transmission of the synchronous belt 3 between the upward and downward movement paths, and the synchronous belt 3 is tensioned by the tensioning wheel 8 to prevent the synchronous belt 3 from loosening after long-term operation.
[0096] At the same time, the horizontal transmission component 12 and the adjustment transmission component 22 share a set of synchronous belts 3 (micro-elastic belts) for transmission, which can ensure that the movement speed of the synchronous belt 3 in the horizontal transmission wheel group 1 and the adjustment transmission wheel group 2 is the same, so that the synchronous belt 3 can synchronously transport the battery cells (target materials) along the conveying direction D in the horizontal transmission wheel group 1 and the adjustment transmission wheel group 2, avoiding the blockage phenomenon and the problems of powder shedding and deviation of the synchronous belt 3 caused by the different movement speeds of the synchronous belt 3 in the horizontal transmission wheel group 1 and the adjustment transmission wheel group 2.
[0097] In other embodiments (not shown in the figures), the horizontal transmission assembly 12 may also include a plurality of horizontal pulleys 121 installed at intervals on the fixed bracket 11, and the adjusting transmission assembly 22 may also include a plurality of adjusting pulleys 221 installed at intervals on the fixed bracket 11. The above-mentioned synchronous belt 3 is synchronously sleeved on the driving pulley 431, the plurality of horizontal pulleys 121 and the plurality of adjusting pulleys 221, so that the horizontal transmission assembly 12 and the adjusting transmission assembly 22 are adapted to a longer synchronous belt 3, the fixed bracket 11 and the swing bracket 21, thereby improving the horizontal transmission distance of the material transmission device to the target substrate.
[0098] Please also refer to Figure 1 、 2 4. As a preferred implementation of this embodiment, multiple tensioning wheels 8 are installed on the base 7 at intervals.
[0099] Please also refer to Figure 1 、 2 4. As a preferred embodiment of this embodiment, the base 7 of the drive motor 41 is mounted on the bottom plate 71 and is located below the junction of the fixed bracket 11 and the swing bracket 21. A raised mounting plate 74 is provided on the top of the bottom plate 71 on one side of the drive motor 41. The drive motor 41 is fastened to the mounting plate 74 via a connecting rod 411. The driving shaft 43 is rotatably mounted on the mounting plate 74 and coaxially connected to the output shaft of the drive motor 41 on one side of the mounting plate 74 via a coupling 42. Four tensioning pulleys 8 are provided, two of which are spaced apart vertically on the mounting plate 74 and located on one side of the driving shaft 43, and the other two are spaced apart vertically on the mounting plate 74 and located on the opposite side of the driving shaft 43. The synchronous belt 3 is synchronously mounted on the driving pulley 431, a pair of horizontal pulleys 121, a pair of adjusting pulleys 221, and the four tensioning pulleys 8. The multiple tensioning pulleys 8 ensure stable tension in the synchronous belt 3, further preventing the synchronous belt 3 from loosening after long-term operation.
[0100] Please also refer to Figure 1 、 2 4. In this embodiment, the fixing bracket 11 includes:
[0101] A horizontal connecting plate 111 is mounted on the top of the support base 72, away from the base plate 71. A pair of mounting arms 112 are connected to opposite sides of the horizontal connecting plate 111, and the mounting arms 112 are arranged in parallel and extend horizontally. A pair of horizontal transmission assemblies 12 are symmetrically disposed on either side of the fixed bracket 11. Specifically, the corresponding horizontal pulleys 121 of the pair of horizontal transmission assemblies 12 are spaced apart in parallel and symmetrically disposed on the pair of mounting arms 112 on either side of the fixed bracket 11. The corresponding horizontal pulleys 121 of the pair of horizontal transmission assemblies 12 are located away from the top surface of the base 7, and together constitute the horizontal conveying surface B.
[0102] The swing bracket 21 comprises:
[0103] A pair of mounting swing arms 211; at least one connecting block 212 connected between the pair of mounting swing arms 211, so that the pair of mounting swing arms 211 are connected to form an integral swing bracket 21 via a connecting crossbeam 213. The same end of the pair of mounting swing arms 211 serves as the connecting end 2111 of the swing bracket 21, and the other end of the pair of mounting swing arms 211 opposite the connecting end 2111 serves as the free end 2112 of the swing bracket 21; the connecting crossbeam 213 is connected between the free ends 2112 of the pair of mounting swing arms 211. A pair of adjustment transmission assemblies 22 are symmetrically arranged on both sides of the swing bracket 21 corresponding to the pair of horizontal transmission assemblies 12, that is, the corresponding adjustment pulleys 221 of the pair of adjustment transmission assemblies 22 are parallel and spaced apart and symmetrically arranged one by one on the pair of mounting swing arms 211, and the top surfaces of the corresponding adjustment pulleys 221 of the pair of adjustment transmission assemblies 22 together constitute the above-mentioned adjustment conveying surface C.
[0104] The connecting ends 2111 of the pair of mounting swing arms 211 are each provided with a matching hinge through-hole (not shown in the figure). The top end of the bearing seat 73, away from the base plate 71, is provided with a hinge bearing 731 or hinge mounting hole 711 that matches the hinge through-hole. A hinge shaft (not shown in the figure) is passed through the pair of hinge through-holes and the hinge bearing 731 or hinge mounting hole 711, so that the connecting end 2111 of the swing bracket 21 (the connecting end 2111 of the pair of mounting swing arms 211) is rotatably connected (hinged) to the top end of the support seat 72. The fixed end 61 of the driving cylinder is hinged to the cylinder mounting seat 63 provided at the top of the base plate 71. The cylinder mounting seat 63 is located below the position between the pair of mounting swing arms 211 and between the connecting end 2111 and the free end 2112. The telescopic end 62 of the driving cylinder is hinged to the connecting beam 213.
[0105] A pair of mounting vertical plates 74 and two sets of tensioning pulleys 8 respectively mounted on the pair of mounting vertical plates 74 are symmetrically arranged on both sides of the base 7. The driving shaft 43 is mounted on one of the mounting vertical plates 74 or the two ends of the driving shaft 43 are respectively mounted on a pair of mounting vertical plates 74. A pair of driving pulleys 431 are arranged at intervals on the driving shaft 43, and the pair of driving pulleys 431 are respectively located between the corresponding mounting cantilevers 112 and the mounting swing arms 211. A pair of synchronous belts 3 are symmetrically (parallel and spaced) arranged on both sides of the base 7, and are respectively synchronously sleeved on the driving pulley 431 on the same side, the horizontal pulley 121 of the horizontal transmission assembly 12, the adjusting pulley 221 of the adjusting transmission assembly 22 and the tensioning pulley 8, so that the pair of synchronous belts 3 can synchronously transport the target material along the conveying direction D through the horizontal conveying surface B and the adjusting conveying surface C in sequence to the downstream device.
[0106] Please also refer to Figure 1 、 24. As a preferred implementation of this embodiment, the connecting block 212 includes a connecting sheet metal 2121 and a connecting cross bar 2122, and the connecting sheet metal 2121 and the connecting cross bar 2122 are spaced apart and connected between a pair of mounting swing arms 211.
[0107] See also Figure 1 、 2 As a preferred implementation scheme of this embodiment, one pair of relative horizontal pulleys 121 of a pair of horizontal transmission components 12 are respectively arranged at the opposite ends of a transmission shaft 122, and the pair of relative horizontal pulleys 121 are coaxially connected through the transmission shaft 122, so that the pair of relative horizontal pulleys 121 of a pair of horizontal transmission components 12 are synchronously driven by the synchronous belt 3.
[0108] In other embodiments (not shown in the figures), the horizontal transmission assembly 12 and the adjustment transmission assembly 22 can also be respectively provided with only one on the fixed bracket 11 and the swing bracket 21. In this case, the driving shaft 43 is only provided with a wider driving pulley 431, and a wider synchronous belt 3 is sleeved on a driving pulley 431, a wider horizontal pulley 121 of the horizontal transmission assembly 12 and a wider adjusting pulley 221 of the adjustment transmission assembly 22, so that the wider synchronous belt 3 can independently transport the target material.
[0109] Please also refer to Figure 1-4 In this embodiment, a plurality of mounting holes 711 are provided at intervals on the bottom plate 71, and the adjusting device 6 further includes the above-mentioned cylinder mounting seat 63. The fixed end 61 of the driving cylinder is hinged to the cylinder mounting seat 63, and the bottom of the cylinder mounting seat 63 is provided with a strip hole 631 that matches the mounting hole 711 and is parallel to the conveying direction D of the synchronous belt 3.
[0110] By passing connecting parts (such as screws or bolts) through the corresponding strip holes 631 and the mounting holes 711, the cylinder mounting seat 63 can be installed on the base in a manner that it can be adjusted forward and backward along the conveying direction D, so that the fixed end 61 at the bottom of the adjusting cylinder can be freely adjusted along with the cylinder mounting seat 63 on the bottom plate 71 in parallel with the conveying direction D of the synchronous belt 3. When the telescopic end 62 of the driving cylinder has a certain telescopic movement stroke relative to its fixed end 61, by changing the mounting position of the fixed end 61 on the bottom plate 71, the telescopic movement of the telescopic end 62 of the driving cylinder is adjusted under a certain telescopic movement stroke to drive the free end 2112 of the swing bracket 21 (the adjustment transmission wheel group 2 is located at the downstream end) to swing up and down, thereby adjusting the inclination angle and height position change range of the adjusting conveying surface C relative to the horizontal conveying surface B.
[0111] Please also refer to Figure 1 、 2 4. In this embodiment, the emergency material receiving device 5 includes:
[0112] The film box bracket 51 is arranged at an angle below the end of the adjusting transmission wheel group 2 away from the horizontal transmission wheel group 1 (that is, the free end 2112 of the swing bracket 21) in the conveying direction D; the emergency film box 52 is installed on the film box bracket 51 at an angle relative to the horizontal plane, and the higher end of the emergency film box 52 is close to and lower than the free end 2112 of the adjusting transmission wheel group 2, and the lower end of the emergency film box 52 is away from the free end 2112 of the adjusting transmission wheel group 2, so that the top inclined supporting surface 521 of the emergency film box 52 is transitionally connected with the downward inclined adjusting conveying surface C, and the height difference between the target material that detaches from the end of the adjusting conveying surface C and falls naturally and the inclined supporting surface 521 is reduced.
[0113] Please also refer to Figure 1 、 2 4. As a preferred embodiment of this embodiment, the cassette holder 51 includes:
[0114] The support vertical plate 511 is supported on a fixed ground or support table obliquely below the free end 2112 of the adjustment transmission wheel group 2 in the conveying direction D, and the support vertical plate 511 is provided with an arc-shaped clearance hole 5111; the film box card frame 512, the bottom of the film box card frame 512 is provided with a downwardly protruding connecting portion 5121, and the connecting portion 5121 is provided with a connecting hole 5122 matching the arc-shaped clearance hole 5111.
[0115] By means of connecting parts (such as screws or bolts) passing through the corresponding arc-shaped clearance holes 5111 and the connecting holes 5122, the film box frame 512 can be installed on the supporting vertical plate 511 so that it can swing up and down (the inclination angle can be adjusted) to adjust the inclination angle of the emergency splicing box 52 embedded in the inner side of the film box frame 512. Under the coordinated adjustment of the cylinder installation position and the inclination angle of the emergency splicing box 52, the downward inclination angle of the adjusted conveying surface C and the height at which the battery cell starts to fall from its end are more adapted to and close to the inclination angle of the emergency splicing box 52 and the highest point height of the emergency splicing box 52 for splicing, so that the battery cell falls into the emergency splicing box 52 with a small drop.
[0116] The utility model also provides a laser induced sintering system, comprising the above-mentioned material transmission device, and also comprising a sintering device (not shown in the figure) as the above-mentioned transmission target device;
[0117] On the feeding section of the sintering device on the horizontal feeding surface, the target material is a battery cell;
[0118] The above-mentioned horizontal transmission wheel group 1 is connected to the upstream screen printing device, and the feeding section is used to transport the target material (battery cell) from the adjusted conveying surface C through the horizontal feeding surface to the sintering device located in front of the feeding section when the above-mentioned adjusted conveying surface C is flush with the above-mentioned horizontal conveying surface B. The sintering section is used to perform laser induced sintering operations on the battery cells.
[0119] In this embodiment, the feeding device is a material conveying device that circulates the target material using a synchronous belt 3 .
[0120] The working principle of the laser induced sintering system provided by this utility model is as follows:
[0121] When the sintering device is operating normally, the telescopic end 62 of the adjusting cylinder is in an extended state and lifts up the adjusting transmission wheel group 2, so that the adjusting conveying surface C of the adjusting transmission wheel group 2 and the horizontal conveying surface B of the horizontal transmission wheel group 1 are on the same horizontal plane; when an emergency occurs in the sintering device, the telescopic end 62 of the adjusting cylinder retracts, so that the adjusting transmission wheel group 2 swings downward until the adjusting conveying surface C is close to the emergency material receiving device 5 and tilted downward and lower than the horizontal conveying surface B, so that the battery cells fall into the emergency splicing box 52 below with a small drop through the horizontal conveying surface B and the adjusting conveying surface C in turn, avoiding blockage.
[0122] The present invention further provides a material sorting system (not shown) comprising the aforementioned material conveying device and at least two sorting target devices serving as downstream devices of the aforementioned conveying device, each of the sorting target devices being located at a different height relative to the downstream end of the adjusting conveying wheel assembly 2. Adjusting device 6 adjusts the height of the downstream end of the adjusting conveying wheel assembly 2 (i.e., the end of the adjusting conveying wheel assembly 2 distal from the horizontal conveying wheel assembly 1 and proximal to the downstream device) to convey target materials to the sorting target devices at different heights, thereby achieving sorting and conveying of the target materials.
[0123] In this embodiment (not shown in the figure), the sorting target device includes a good product collection device and a defective product collection device, wherein the horizontal loading surface of the good product collection device for loading materials is flush with the horizontal conveying surface B, and the defective product collection device is located below the downstream end of the adjustment transmission wheel group 2;
[0124] When the transmission wheel set 2 is adjusted at the downstream end to be flush with the horizontal transmission wheel set 1, the conveying surface C is adjusted to be flush with the horizontal loading surface. At this time, the synchronous belt 3 is used to transport the target material to the horizontal loading surface, and then the target material flows into the good product collection device through the horizontal feeding surface;
[0125] When the transmission wheel group 2 at the downstream end is adjusted to be lower than the horizontal transmission wheel group 1, the conveying surface C is adjusted to be lower than the horizontal loading surface. At this time, the synchronous belt 3 is used to transport the target material to the defective product collection device, so that the material sorting system can perform sorting operations according to the quality of the target material.
[0126] In other embodiments (not shown in the figures), the sorting target device includes three or more collection devices at different heights, which can be used to collect different types of target materials. Its working principle is similar to that of the sorting target device including a good product collection device and a defective product collection device, and will not be repeated here.
[0127] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art should understand that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A material conveying device, characterized in that: include: A horizontal transmission wheel group (1) and an adjustment transmission wheel group (2) are arranged in sequence; A driving device (4) for driving the horizontal transmission wheel set (1) and the regulating transmission wheel set (2) to operate synchronously; A synchronous belt (3) is driven by the driving device (4) and passes through the horizontal conveying surface (B) of the horizontal transmission wheel group (1), the driving device (4), and the adjusting conveying surface (C) of the adjusting transmission wheel group (2) in sequence, and then returns to the horizontal conveying surface (B) of the horizontal transmission wheel group (1) via the driving device (4); The regulating device (6) is used to regulate the height of the regulating transmission wheel group (2) at one downstream end, so as to transport the target material to downstream devices at different heights.
2. The material conveying device according to claim 1, characterized in that: Downstream equipment includes: An emergency material receiving device (5) is provided below the downstream end of the regulating transmission wheel group (2); a transport target device, wherein the horizontal feed surface of the transport target device is flush with the horizontal conveying surface (B); When the regulating transmission wheel group (2) is located at one end downstream and is adjusted to be flush with the horizontal transmission wheel group (1), the regulating conveying surface (C) and the horizontal conveying surface (B) are made flush, and the synchronous belt (3) is used to convey the target material to the horizontal feed surface; When the adjustment transmission wheel group (2) is adjusted to be lower than the horizontal transmission wheel group (1) at the downstream end, the adjustment conveying surface (C) is made lower than the horizontal conveying surface (B), and the synchronous belt (3) is used to convey the target material to the emergency material receiving device (5).
3. The material conveying device according to claim 2, characterized in that: Also includes: base (7); The horizontal transmission wheel set (1) comprises: A fixed bracket (11) is provided on the base (7); A horizontal transmission assembly (12) is provided on the fixed support (11), and the top of the horizontal transmission assembly (12) constitutes the horizontal conveying surface (B); The regulating transmission wheel set (2) comprises: A swing bracket (21) is spaced apart from the fixed bracket (11); a connecting end (2111) of the swing bracket (21) is rotatably connected to the base (7); and the connecting end (2111) is flush with the fixed bracket (11); the connecting end (2111) is located at an upstream end as an adjustment transmission wheel group (2); and a free end (2112) of the swing bracket (21) relative to the connecting end (2111) is located at a downstream end as an adjustment transmission wheel group (2); An adjusting transmission assembly (22) is provided on the swing bracket (21), and the top of the adjusting transmission assembly (22) constitutes the adjusting conveying surface (C); The regulating device (6) is a regulating cylinder, the fixed end (61) of the regulating cylinder is hinged to the base (7), and the telescopic end (62) of the regulating cylinder is hinged to the swing bracket (21); The telescopic end (62) is driven to telescope by adjusting the cylinder, thereby driving the free end (2112) to swing up and down around the connecting end (2111) to change the height of the free end (2112).
4. The material conveying device according to claim 3, characterized in that: The horizontal transmission assembly (12) comprises: A pair of horizontal pulleys (121) are installed on the fixed bracket (11) at intervals in a horizontal direction, and the horizontal conveying surface (B) overlaps with the top surfaces of the pair of horizontal pulleys (121); The adjustment transmission assembly (22) comprises: A pair of adjusting pulleys (221) are installed on the swing bracket (21) at intervals, and the adjusting conveying surface (C) overlaps with the top surfaces of the pair of adjusting pulleys (221); The driving device (4) comprises: a drive motor (41); A driving shaft (43) is connected to the output shaft of the driving motor (41) through a coupling (42); A driving wheel (431) is provided on the driving shaft (43); A tensioning wheel (8) is mounted on the base (7); The synchronous belt (3) is synchronously sleeved on the driving wheel (431), a pair of horizontal pulleys (121), a pair of adjusting pulleys (221) and the tensioning wheel (8), and is driven by the driving wheel (431) to pass through the horizontal conveying surface (B), the tensioning wheel (8) and the adjusting conveying surface (C) in sequence, and then returns to the horizontal conveying surface (B) via the driving wheel (431).
5. The material conveying device according to claim 4, characterized in that: A pair of the horizontal transmission assemblies (12) are symmetrically arranged on both sides of the fixed bracket (11), and a pair of the adjustment transmission assemblies (22) are symmetrically arranged on both sides of the swing bracket (21); A pair of driving wheels (431) are arranged at intervals on the driving shaft (43), the tensioning wheels (8) are symmetrically arranged on both sides of the base (7), and a pair of synchronous belts (3) are symmetrically arranged on both sides of the base (7) and are synchronously sleeved on the driving wheel (431), the horizontal pulley (121), the adjusting pulley (221) and the tensioning wheel (8) on the same side, so that the pair of synchronous belts (3) can synchronously transport the target material.
6. The material conveying device according to claim 3, characterized in that: The base (7) comprises: Bottom plate (71); A support seat (72) is provided on the top of the base plate (71), and the fixing bracket (11) is provided on the support seat (72); A bearing seat (73) is provided on the top of the bottom plate (71) and is spaced apart from the support seat (72), and the connecting end (2111) is rotatably connected to the support seat (72); The fixed end (61) is arranged on the bottom plate (71), and the telescopic end (62) is hinged to the free end (2112).
7. The material conveying device according to claim 6, characterized in that: The bottom plate (71) is provided with a mounting hole (711), and the adjustment device (6) further comprises: A cylinder mounting seat (63), wherein the fixed end (61) is hingedly connected to the cylinder mounting seat (63), and a strip hole (631) matching the mounting hole (711) and parallel to the conveying direction (D) of the synchronous belt (3) is provided at the bottom of the cylinder mounting seat (63); The cylinder mounting seat (63) is adjustable and mounted on the base along the conveying direction (D) by passing a connecting piece through the corresponding strip-shaped hole (631) and the mounting hole (711), so as to adjust the angle range of the free end (2112) that is driven to swing up and down when the telescopic end (62) moves in a telescopic manner.
8. The material conveying device according to claim 6, characterized in that: The emergency material receiving device (5) comprises: a cassette support (51), disposed below the free end (2112); The emergency film splicing box (52) is obliquely mounted on the film box support (51), and the higher end of the emergency film splicing box (52) is close to and lower than the free end (2112).
9. The material conveying device according to claim 8, characterized in that: The cassette support (51) comprises: The supporting vertical plate (511) is provided with an arc-shaped clearance hole (5111); A film box card frame (512), wherein a protruding connecting portion (5121) is provided at the bottom of the film box card frame (512), and the connecting portion (5121) is provided with a connecting hole (5122) matching the arc-shaped clearance hole (5111); The film box card frame (512) is mounted on the supporting vertical plate (511) in a swingable manner by means of a connecting piece passing through the corresponding arc-shaped clearance hole (5111) and the connecting hole (5122), so as to adjust the tilt angle of the emergency film splicing box (52) embedded in the inner side of the film box card frame (512).
10. A laser induced sintering system, characterized in that: comprising the material transfer device according to any one of claims 2 to 9, further comprising a sintering device as the transfer target device; The horizontal feeding surface is provided on the feeding section of the sintering device, and the target material is a battery cell; The horizontal transport wheel group (1) is docked with an upstream screen printing device, and the feeding section is used to transport the battery cells from the regulating conveying surface (C) through the horizontal feeding surface to the sintering section of the sintering device when the regulating conveying surface (C) is flush with the horizontal conveying surface (B).