Material metering and conveying device for asphalt processing

Abstract

The utility model relates to the technical field of asphalt processing, and discloses a material metering and conveying device for asphalt processing, which comprises a base and a hopper, the top of the hopper is fixedly connected with a sealing cover, the inside of the hopper is fixedly connected with an inner cylinder, the outer wall of the inner cylinder is fixedly connected with a heating device, the bottom of the hopper is communicated with a screw pump, and the screw pump is communicated with the bottom of the hopper. One end of the screw pump is communicated with a conveying pipe, the other end of the conveying pipe is communicated with a quantitative barrel, the top of the quantitative barrel is fixedly connected with a barrel cover, and the top of the barrel cover is fixedly connected with an electric push rod. According to the asphalt quantitative control device, the position of the induction ring on the outer wall of the quantitative cylinder is adjusted, after the quantitative plate ascends to the position where the induction ring is located, the electric push rod is started to drive the extrusion rod to press the quantitative plate downwards through mutual induction of the induction ring and the induction block, quantitative asphalt is discharged for use, and accurate control over the asphalt is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of asphalt processing, in particular to a material metering and conveying device for asphalt processing. Background Art

[0002] Asphalt, as a widely used building material, plays a vital role in road paving and waterproofing engineering. As a black colloidal substance extracted from petroleum, asphalt is regarded as the preferred material in the field of road construction due to its excellent adhesion and strength.

[0003] In the asphalt processing process, accurate material measurement and efficient transportation are the core elements to ensure product quality and production efficiency. Its importance cannot be ignored. It is directly related to the precise implementation of product formula and the achievement of final performance standards. Every raw material in asphalt processing, such as petroleum asphalt, modifiers, etc., needs to be mixed in strict proportions, which has a profound impact on product quality and production efficiency.

[0004] However, traditional asphalt processing material metering and conveying devices mostly calculate or weigh the material ratio manually, but this often leads to inaccurate measurement and low conveying efficiency, which is difficult to meet the needs of the modern asphalt processing industry. Therefore, a material metering and conveying device for asphalt processing is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a material metering and conveying device for asphalt processing, aiming to improve the problems of inaccurate metering and low conveying efficiency in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a material metering and conveying device for asphalt processing, comprising a base and a hopper, the top of the hopper is fixedly connected to a sealing cover, the interior of the hopper is fixedly connected to an inner cylinder, the outer wall of the inner cylinder is fixedly connected to a heating device, the bottom of the hopper is connected to a screw pump, one end of the screw pump is connected to a delivery pipe, the other end of the delivery pipe is connected to a metering cylinder, the top of the metering cylinder is fixedly connected to a barrel cover, the top of the barrel cover is fixedly connected to an electric push rod, one end of the electric push rod passes through the top of the barrel cover and is fixedly connected to an extrusion rod, the inner wall of the metering cylinder is slidably connected to a metering plate, the top of the metering plate is fixedly connected to induction blocks on all sides, the outer wall of the metering cylinder is slidably connected to an induction ring, the outer wall of the induction ring is threadedly connected to reinforcement bolts on the left and right sides, and a cleaning mechanism is provided inside the hopper, the cleaning mechanism is used to scrape asphalt from the inner wall of the hopper.

[0007] As a further description of the above technical solution:

[0008] The cleaning mechanism includes a servo motor, the bottom of the servo motor is fixedly connected to the top of the sealing cover, the output end of the servo motor passes through the top of the sealing cover and is fixedly connected to a rotating rod, the outer walls of the rotating rods are fixedly connected to connecting columns, the left and right ends of the two connecting columns are slidably connected to multiple sliding rods, the outer walls of the multiple sliding rods are fixedly connected to springs, and the ends away from each other of the multiple sliding rods are fixedly connected to scrapers.

[0009] As a further description of the above technical solution:

[0010] The bottom of the metering cylinder is connected to a discharge pipe, and the left side of the outer wall of the hopper is connected to a feed port.

[0011] As a further description of the above technical solution:

[0012] A scale is provided on the front side of the outer wall of the metering cylinder, and a support frame is fixedly connected to the right side of the top of the base.

[0013] As a further description of the above technical solution:

[0014] A controller is fixedly connected to the top of the support frame, and the controller is electrically connected to the servo motor, the heating device, the screw pump and the induction ring respectively.

[0015] As a further description of the above technical solution:

[0016] Reinforcement plates are fixedly connected to the outer wall of the metering cylinder on all sides, and the bottoms of the plurality of reinforcement plates are fixedly connected to the top of the support frame.

[0017] As a further description of the above technical solution:

[0018] A slide groove is provided on the right side of the top of the base, and a collection box is slidably connected inside the slide groove.

[0019] As a further description of the above technical solution:

[0020] A handle is fixedly connected to the front side of the collection box, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the asphalt in the inner cylinder is heated by a heating device to ensure the fluidity of the asphalt. The asphalt is transferred into the metering cylinder through a delivery pipe by a screw pump. According to the actual total amount required, the position of the induction ring on the outer wall of the metering cylinder is adjusted, and the reinforcement ring is rotated to fix the induction ring on the outer wall of the metering cylinder. When the metering plate rises to the position of the induction ring, the induction ring and the induction block are inductively coupled to each other, thereby controlling the screw pump to stop feeding, and starting the electric push rod to drive the extrusion rod to press the metering plate downward, so that a certain amount of asphalt can be discharged and used, thereby realizing precise control of the asphalt.

[0023] 2. In the present invention, the servo motor is started to drive the rotating rod to rotate at high speed. At the same time, a spring is installed at the connection between the sliding rod and the connecting column. The spring can make the scraper on the sliding rod adapt to inner cylinders of different sizes, thereby improving practicality. At the same time, the scraper can scrape off the asphalt on the inner wall of the inner cylinder when rotating at high speed, thus avoiding solidification in the later stage and making it difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of a material metering and conveying device for asphalt processing proposed by the utility model;

[0025] Figure 2 This is a front view of a material metering and conveying device for asphalt processing proposed by the utility model;

[0026] Figure 3 This is a structural diagram of a material metering and conveying device for asphalt processing proposed by the utility model;

[0027] Figure 4 This is a disassembled diagram of a material metering and conveying device for asphalt processing proposed by the utility model;

[0028] Figure 5 This is an exploded view of a material metering and conveying device for asphalt processing proposed by the utility model.

[0029] Legend:

[0030] 1. Base; 2. Cleaning mechanism; 201. Servo motor; 202. Rotating rod; 203. Connecting column; 204. Sliding rod; 205. Spring; 206. Scraper; 3. Hopper; 4. Heating device; 5. Inner cylinder; 6. Sealing cover; 7. Screw pump; 8. Conveying pipe; 9. Dosing cylinder; 10. Barrel cover; 11. Electric push rod; 12. Extrusion rod; 13. Dosing plate; 14. Induction block; 15. Induction ring; 16. Reinforcement bolt; 17. Discharge pipe; 18. Scale; 19. Support frame; 20. Reinforcement plate; 21. Controller; 22. Chute; 23. Collection box; 24. Handle; 25. Anti-slip sleeve; 26. Feed port. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 3 and Figure 4 The utility model provides an embodiment of a material metering and conveying device for asphalt processing, comprising a base 1 and a hopper 3, a sealing cover 6 fixedly connected to the top of the hopper 3, an inner tube 5 fixedly connected to the inside of the hopper 3, and a heating device 4 fixedly connected to the outer wall of the inner tube 5, the asphalt inside the hopper 3 is sealed by the sealing cover 6 to prevent dust from splashing, and at the same time, the heating device 4 is started to heat the asphalt in the inner tube 5 to ensure the fluidity of the asphalt and facilitate the later transportation and processing; the bottom of the hopper 3 is connected with a screw pump 7, one end of the screw pump 7 is connected with a conveying pipe 8, and the other end of the conveying pipe 8 is connected with a metering cylinder 9, and the asphalt is transferred into the metering cylinder 9 through the conveying pipe 8 by the screw pump 7, and the top of the metering cylinder 9 is fixedly connected with a barrel cover 10, and the top of the barrel cover 10 is fixedly connected with an electric push rod 11, one end of the electric push rod 11 passes through the top of the barrel cover 10 and is fixedly connected to the extrusion rod 12, and the inner wall of the metering cylinder 9 is slidably connected with a metering plate 13. At the same time, when the asphalt enters the metering cylinder 9, the asphalt will drive the metering plate 13 upward. The top of the quantitative plate 13 is fixedly connected to the induction block 14 on all sides, and the outer wall of the quantitative cylinder 9 is slidably connected to the induction ring 15. The left and right sides of the outer wall of the induction ring 15 are threadedly connected with reinforcement bolts 16. According to the actual total amount demand, the position of the induction ring 15 on the outer wall of the quantitative cylinder 9 is adjusted, and the reinforcement ring 16 is rotated to fix the induction ring 15 on the outer wall of the quantitative cylinder 9 to ensure the stability and firmness of the induction ring 15. When the quantitative plate 13 rises to the position of the induction ring, the induction ring 15 and the induction block 14 are inductively coupled to each other. , thereby controlling the screw pump 7 to stop feeding, and starting the electric push rod 11 to drive the extrusion rod 12 to press the quantitative plate 13 downward, so that a quantitative amount of asphalt can be discharged and used, realizing precise control of the asphalt; a cleaning mechanism 2 is provided inside the hopper 3, and the cleaning mechanism 2 is used to scrape the asphalt on the inner wall of the hopper 3; the bottom of the quantitative cylinder 9 is connected to the discharge pipe 17, and the left side of the outer wall of the hopper 3 is connected to the feed port 26; the front side of the outer wall of the quantitative cylinder 9 is provided with a scale 18, and the top right side of the base 1 is fixedly connected to a support frame 19;

[0033] Specifically, the base 1 serves as the supporting foundation of the entire device to ensure stable operation of the device. A support frame 19 is fixed to the right side of the top to assist in supporting other components. The hopper 3 is used to store the asphalt raw materials to be processed. A sealing cover 6 is fixed to the top to effectively isolate the external environment and prevent dust from entering and contaminating the asphalt. An inner cylinder 5 is fixed inside the hopper 3. A heating device 4 is installed on the outer wall of the inner cylinder 5 to uniformly heat the asphalt to ensure its fluidity during the processing. The heating device 4 is close to the outer wall of the inner cylinder 5 and adopts an efficient and energy-saving heating method to accurately control the asphalt temperature according to process requirements to avoid problems caused by overheating or insufficient temperature. A screw pump 7 is installed at the bottom of the hopper 3 and is connected to the metering cylinder 9 through a delivery pipe 8. The start and stop of the screw pump 7 are precisely controlled by the control system to achieve quantitative delivery of asphalt. The delivery pipe 8 connects the screw pump 7 and the metering cylinder 9 to ensure that the asphalt remains sealed and smooth during the delivery process. The metering cylinder 9 is a core metering component, and a barrel cover 10 is fixed on the top. The barrel cover 10 is equipped with an electric push rod 11, which is connected to the extrusion rod 12. When the asphalt enters the metering cylinder 9, it will push the metering plate 13 up until it reaches the preset value; the top of the metering plate 13 is equipped with induction blocks 14, which are used in conjunction with the induction ring 15 on the outer wall of the metering cylinder 9. The induction ring 15 can adjust its position according to actual needs and is fixed by a reinforcing bolt 16 to ensure its stability and accuracy. When the metering plate 13 rises to the position of the induction ring 15, the induction block 14 and the induction ring 15 sense each other, triggering the control system to stop the screw pump 7 and start the electric push rod 11 to complete the discharge of quantitative asphalt.

[0034] Reference Figure 1 、 Figure 3 and Figure 5 The cleaning mechanism 2 includes a servo motor 201. The bottom of the servo motor 201 is fixedly connected to the top of the sealing cover 6. The output end of the servo motor 201 passes through the top of the sealing cover 6 and is fixedly connected to the rotating rod 202. By starting the servo motor 201, the rotating rod 202 is driven to rotate at high speed. At the same time, the barrel cover 6 ensures the stability of the servo motor 201 during operation. The outer walls of the rotating rod 202 are fixedly connected with connecting columns 203. The left and right ends of the two connecting columns 203 are slidably connected to multiple sliding rods 204. The outer walls of the multiple sliding rods 204 are fixedly connected with springs. 205, a plurality of sliding rods 204 are fixedly connected to the ends away from each other with scrapers 206, and the sliding rods 204 are connected by a plurality of connecting columns 203 on the outer wall of the rotating rod 202, so that the sliding rods 204 can be extended for use. At the same time, a spring 205 is installed at the connection between the sliding rods 204 and the connecting columns 203. The spring 205 can make the scrapers 204 on the sliding rods 204 adapt to inner cylinders 5 of different sizes, thereby improving practicality. At the same time, the scrapers 204 can scrape off the asphalt on the inner wall of the inner cylinder 5 when rotating at high speed, so as to avoid the asphalt solidifying and being difficult to clean in the later stage;

[0035] Specifically, the servo motor 201 serves as a power source, and its bottom is tightly connected to the sealing cover 6 through a sturdy fixing device, ensuring the stability and safety of the servo motor 201 when running at high speed. The sealing cover 6 not only serves to isolate the external environment, but also provides necessary support for the servo motor 201 through its structural design, preventing the servo motor 201 from vibrating and deflecting during operation. The output end of the servo motor 201 cleverly penetrates the top of the sealing cover 6 and achieves a seamless connection with the rotating rod 202. This connection method not only simplifies the transmission path, but also improves the transmission efficiency. When the servo motor 201 is started, its powerful torque is transmitted to the rotating rod 202 through the output end, driving it to rotate at high speed. The rotating rod 202 is a key component of the cleaning mechanism, and a plurality of connecting columns 203 are evenly distributed on its outer wall. These connecting columns 203 not only serve as support and fixation, but also achieve flexible connection with the sliding rod 204 through its special design; the left and right ends of the two connecting columns 203 enable the plurality of sliding rods 204 to slide freely inside them. The design enables the sliding rod 204 to expand or contract according to the actual size of the inner cylinder 5, thereby achieving wide adaptability to inner cylinders of different specifications; the outer wall of the sliding rod 204 is fixedly connected with a spring 205. The introduction of the spring 205 provides the sliding rod 204 with the necessary elastic support and buffering effect. During the cleaning process, when the scraper 206 encounters uneven parts or stubborn asphalt residues on the inner wall of the inner cylinder 5, the spring 205 can absorb part of the impact and vibration to protect the scraper from damage; at the same time, the elastic reaction force of the spring can also help the scraper better fit the wall of the inner cylinder and improve the cleaning effect. The end of the sliding rod 204 away from the connecting column 203 is fixedly connected with the scraper 206. The scraper 206 is the direct working part of the cleaning mechanism, and its material and shape are carefully designed and selected. During high-speed rotation, the scraper 206 can use its sharp edge to easily scrape off the asphalt residues on the inner wall of the inner cylinder 5. This efficient cleaning method not only avoids the problem of late solidification and difficulty in cleaning of asphalt, but also greatly improves the cleaning efficiency and operating stability of the equipment.

[0036] Reference Figure 1 and Figure 2 , a controller 21 is fixedly connected to the top of the support frame 19, and the controller 21 is electrically connected to the servo motor 201, the heating device 4, the screw pump 7 and the induction ring 15 respectively. The outer wall of the metering cylinder 9 is fixedly connected with a reinforcement plate 20 on all sides, and the bottoms of the multiple reinforcement plates 20 are fixedly connected to the top of the support frame 19. A slide groove 22 is opened on the right side of the top of the base 1, and a collection box 23 is slidably connected to the inside of the slide groove 22. A handle 24 is fixedly connected to the front side of the collection box 23, and an anti-slip sleeve 25 is fixedly connected to the outer wall of the handle 24;

[0037] Specifically, the controller 21 can be used to conveniently perform simple operational control on the operating equipment on the entire device. The reinforcement plate 20 and the support frame 19 simultaneously ensure the stability and firmness of the metering cylinder 9. The collection box 23 can conveniently store the measured asphalt and transport it through the handle 24.

[0038] Working principle: First, the asphalt inside the hopper 3 is sealed by the sealing cover 6 to prevent dust from splashing. At the same time, the heating device 4 is started to heat the asphalt in the inner tube 5 to ensure the fluidity of the asphalt. The asphalt is transferred into the metering cylinder 9 through the conveying pipe 8 by the screw pump 7. At the same time, when the asphalt enters the metering cylinder 9, the asphalt will drive the quantitative plate 13 to move upward. According to the actual total amount required, the position of the induction ring 15 on the outer wall of the metering cylinder 9 is adjusted, and the reinforcement ring 16 is rotated to fix the induction ring 15 on the outer wall of the metering cylinder 9. When the quantitative plate 13 rises to the position of the induction ring, the induction ring 15 and the induction block 14 are inductively coupled to each other, thereby controlling the screw pump 7 to stop feeding, and starting the electric push rod 11 to drive the extrusion rod 12 to press the quantitative plate 13 downward, so that a certain amount of asphalt can be discharged and used, thereby achieving precise control of the asphalt.

[0039] And by starting the servo motor 201 to drive the rotating rod 202 to rotate at high speed, the sliding rod 204 is connected through multiple connecting columns 203 on the outer wall of the rotating rod 202, so that the sliding rod 204 can be extended for use. At the same time, a spring 205 is installed at the connection between the sliding rod 204 and the connecting column 203. The spring 205 can make the scraper 204 on the sliding rod 204 adapt to inner cylinders 5 of different sizes, thereby improving practicality. At the same time, the scraper 204 can scrape off the asphalt on the inner wall of the inner cylinder 5 when rotating at high speed, so as to avoid solidification and difficulty in cleaning in the later stage.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material metering and conveying device for asphalt processing, comprising a base (1) and a hopper (3), characterized in that: The top of the hopper (3) is fixedly connected to a sealing cover (6), the interior of the hopper (3) is fixedly connected to an inner cylinder (5), the outer wall of the inner cylinder (5) is fixedly connected to a heating device (4), the bottom of the hopper (3) is connected to a screw pump (7), one end of the screw pump (7) is connected to a delivery pipe (8), the other end of the delivery pipe (8) is connected to a metering cylinder (9), the top of the metering cylinder (9) is fixedly connected to a barrel cover (10), the top of the barrel cover (10) is fixedly connected to an electric push rod (11), the electric push rod ( One end of the dosing tube (9) passes through the top of the barrel cover (10) and is fixedly connected to an extrusion rod (12); the inner wall of the dosing tube (9) is slidably connected to a dosing plate (13); the top of the dosing plate (13) is fixedly connected to induction blocks (14); the outer wall of the dosing tube (9) is slidably connected to an induction ring (15); the outer wall of the induction ring (15) is threadedly connected to reinforcing bolts (16); a cleaning mechanism (2) is provided inside the hopper (3); the cleaning mechanism (2) is used to scrape the asphalt on the inner wall of the hopper (3).

2. A material metering and conveying device for asphalt processing according to claim 1, characterized in that: The cleaning mechanism (2) comprises a servo motor (201), the bottom of the servo motor (201) is fixedly connected to the top of the sealing cover (6), the output end of the servo motor (201) passes through the top of the sealing cover (6) and is fixedly connected to a rotating rod (202), the outer wall of the rotating rod (202) is fixedly connected to a connecting column (203), the left and right ends of the two connecting columns (203) are slidably connected to a plurality of sliding rods (204), the outer walls of the plurality of sliding rods (204) are fixedly connected to a spring (205), and the ends away from each other of the plurality of sliding rods (204) are fixedly connected to a scraper (206).

3. The material metering and conveying device for asphalt processing according to claim 1, characterized in that: The bottom of the metering cylinder (9) is connected to a discharge pipe (17), and the left side of the outer wall of the hopper (3) is connected to a feed port (26).

4. The material metering and conveying device for asphalt processing according to claim 1, characterized in that: A scale (18) is provided on the front side of the outer wall of the metering cylinder (9), and a support frame (19) is fixedly connected to the right side of the top of the base (1).

5. The material metering and conveying device for asphalt processing according to claim 4, characterized in that: A controller (21) is fixedly connected to the top of the support frame (19), and the controller (21) is electrically connected to the servo motor (201), the heating device (4), the screw pump (7) and the induction ring (15) respectively.

6. The material metering and conveying device for asphalt processing according to claim 1, characterized in that: Reinforcement plates (20) are fixedly connected to the outer wall of the metering cylinder (9) on all sides, and the bottoms of the plurality of reinforcement plates (20) are fixedly connected to the top of the support frame (19).

7. The material metering and conveying device for asphalt processing according to claim 1, characterized in that: A slide groove (22) is provided on the right side of the top of the base (1), and a collection box (23) is slidably connected inside the slide groove (22).

8. The material metering and conveying device for asphalt processing according to claim 7, characterized in that: A handle (24) is fixedly connected to the front side of the collection box (23), and an anti-slip sleeve (25) is fixedly connected to the outer wall of the handle (24).

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