Simple module sling tool structure

By designing a simple module spreader tool structure and using crane automatic battery module handling, the high cost and low efficiency problems caused by manual handling are solved and safety is improved.

CN223239556UActive Publication Date: 2025-08-19JIANGSU HUAYOU ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422644922.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing battery module installation method relies on manual handling, resulting in high labor costs, low efficiency and poor safety.

Method used

Design a simple module spreader tool structure, including welding frames, stainless steel chains, lifting hooks and hanging plates, and realize automated handling through cranes or lifting equipment.

Benefits of technology

It achieves no manual handling, improves production efficiency, reduces costs and enhances safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery processing, and discloses a simple module lifting tool structure which comprises a welding frame, mounting holes are formed in the top of the welding frame, lifting holes are formed in the bottom of the welding frame, stainless steel chains are fixedly connected to the inner walls of the lifting holes, and the stainless steel chains are fixedly connected to the inner walls of the lifting holes. The bottom end of the stainless steel chain is fixedly connected with a hoisting hook, the bottom end of the hoisting hook is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with a hoisting plate, the inner wall of the mounting hole is fixedly connected with a hoisting mechanism, and the hoisting mechanism comprises a bearing steel chain. According to the battery module lifting tool, the lifting tool is placed above a module, then a production line lifting tool is controlled to descend, a crane or other lifting equipment is started, and then the battery module is lifted and moved to a designated position through the welding frame, so that the purpose of no need of manual carrying is achieved, the production efficiency is improved, the safety is improved, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to a simple module hanger tooling structure. Background Art

[0002] A battery module is an integrated component composed of multiple battery cells connected in series and parallel to provide a stable power supply. It is widely used in various devices, including electric vehicles, energy storage devices and consumer electronics. The battery module contains battery cells, battery management devices, protection circuit devices and other auxiliary components. The battery management device is responsible for monitoring the battery status, including voltage, temperature and charge and discharge status, to ensure the safety and performance of the battery. The battery module has many advantages.

[0003] Battery modules can provide high-energy-density electricity to meet the continuous working needs of equipment, and can provide the necessary power support for electric vehicles, power storage devices and mobile devices. In renewable energy devices, battery modules can store electricity generated by solar and wind energy, balance energy supply and demand, and can also be expanded and configured as needed to meet the voltage and capacity requirements of different applications. Therefore, as an important component of modern energy storage and supply, the design and application of battery modules are constantly evolving with technological advances and changes in market demand.

[0004] The existing module installation method still uses the method of manual transportation of modules. Generally, two people lift the modules into the box. The labor cost is high and the transportation speed is slow. In addition, long-term operation consumes a lot of manual physical strength, resulting in reduced work efficiency, increased production costs, and low safety. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a simple module lifting tooling structure, which aims to improve the problem that the existing module installation method in the prior art still adopts the method of manual transportation of modules, and long-term operation consumes a lot of manual physical strength, resulting in reduced work efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a simple module hanger tooling structure, including a welding frame, the top of the welding frame is provided with an installation hole, the bottom of the welding frame is provided with a lifting hole, the inner wall of the lifting hole is fixedly connected with a stainless steel chain, the bottom end of the stainless steel chain is fixedly connected with a lifting hook, the bottom end of the lifting hook is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with a hanging plate, and the inner wall of the mounting hole is fixedly connected with a lifting mechanism.

[0007] As a further description of the above technical solution:

[0008] The lifting mechanism includes a load-bearing steel chain, the bottom end of the load-bearing steel chain is fixedly connected to the inner wall of the mounting hole, the inner wall of the middle mounting hole is fixedly connected with an anti-falling steel chain, and the top ends of the anti-falling steel chain and the load-bearing steel chain are fixedly connected with a load-bearing lifting ring.

[0009] As a further description of the above technical solution:

[0010] The anti-falling steel chain and the load-bearing steel chain are both made of stainless steel, and the load-bearing hanging ring is a circular hollow ring.

[0011] As a further description of the above technical solution:

[0012] A guide groove is provided in the middle of the hanging plate, and the guide groove is a square hole.

[0013] As a further description of the above technical solution:

[0014] The inner wall of the hanging hook is threadedly connected with a fastener, and the multiple mounting holes are all opened at the same horizontal height.

[0015] As a further description of the above technical solution:

[0016] A fixing hook is fixedly connected to the inward side of the hanging plate, and an anti-slip pad is fixedly connected to the inner wall of the fixing hook.

[0017] As a further description of the above technical solution:

[0018] The plurality of fixing hooks are all fixedly connected at the same horizontal height, and the anti-slip pad is made of rubber.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, by placing the lifting tool above the module, then controlling the production line lifting tool to descend, and adjusting the lifting hook to move to the corresponding position of the front and rear end plates of the module, operating the lifting tool to rise after alignment, confirming that the lifting hook is hooked with the end plate and connected firmly without looseness, starting the crane or other lifting equipment, and then lifting the battery module through the welding frame and moving it to the designated position, the purpose of eliminating manual handling is achieved, which speeds up production efficiency, improves safety, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front perspective view of a simple modular sling tooling structure proposed in the present invention;

[0022] Figure 2 This is a schematic diagram of the local structure of the mounting holes of a simple modular hanger tooling structure proposed by the present invention;

[0023] Figure 3This is a partial structural breakdown diagram of a simple modular sling tooling structure proposed in the present invention;

[0024] Figure 4 This is a partial structural diagram of a simple modular hanger tooling structure proposed in the present invention;

[0025] Figure 5 This is a schematic diagram of the partial structure of the mounting plate of a simple module hanger tooling structure proposed by the present invention.

[0026] Legend:

[0027] 1. Welding frame; 2. Lifting mechanism; 201. Load-bearing lifting ring; 202. Anti-fall steel chain; 203. Load-bearing steel chain; 3. Mounting hole; 4. Lifting hole; 5. Stainless steel chain; 6. Mounting plate; 7. Lifting hook; 8. Lifting plate; 9. Fixing hook; 10. Guide groove; 11. Anti-slip pad; 12. Fasteners. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Please see the attached Figure 1 - Attachment Figure 3 The utility model provides an embodiment: a simple module hanger tooling structure, including a welding frame 1, the top of the welding frame 1 is provided with a mounting hole 3, the bottom of the welding frame 1 is provided with a lifting hole 4, the inner wall of the lifting hole 4 is fixedly connected with a stainless steel chain 5, the bottom end of the stainless steel chain 5 is fixedly connected with a lifting hook 7, the bottom end of the lifting hook 7 is fixedly connected with a mounting plate 6, the bottom of the mounting plate 6 is fixedly connected with a hanging plate 8, the inner wall of the mounting hole 3 is fixedly connected with a lifting mechanism 2, and the middle part of the hanging plate 8 is provided with a guide groove 10, which is a square hole;

[0030] Specifically, the mounting hole 3 not only provides an additional fixing point for the welding frame 1, but can also adapt to different types of connectors, thereby improving its versatility. The lifting hole 4 is used to facilitate the connection of the welding frame 1 with other lifting equipment, thereby realizing the lifting and movement of the entire welding frame 1. The stainless steel chain 5 has good corrosion resistance and high strength, and can withstand greater tension, thereby ensuring the safety of the lifting process. The lifting hook 7 facilitates the connection between the mounting plate 6 and the welding frame 1, and the guide groove 10 is used to reduce the weight of the hanging plate 8.

[0031] Please see the attached Figure 2 - Attachment Figure 4 The lifting mechanism 2 includes a load-bearing steel chain 203, the bottom end of the load-bearing steel chain 203 is fixedly connected to the inner wall of the mounting hole 3, and the inner wall of the middle mounting hole 3 is fixedly connected with an anti-falling steel chain 202. The tops of the anti-falling steel chain 202 and the load-bearing steel chain 203 are fixedly connected with a load-bearing ring 201. The material of the anti-falling steel chain 202 and the load-bearing steel chain 203 are both stainless steel, and the load-bearing ring 201 is a circular hollow ring;

[0032] Specifically, the load-bearing steel chain 203 and the anti-falling steel chain 202 are both made of stainless steel, which has the advantages of high strength, corrosion resistance and high temperature resistance, and can ensure that the lifting mechanism 2 can maintain good performance in various harsh environments. The load-bearing steel chain 203 is mainly used to bear the weight of the structure, and the anti-falling steel chain 202 is used to prevent the structure from falling and causing personal injury after the load-bearing steel chain 203 breaks.

[0033] Please see the attached Figure 3 - Attachment Figure 5 , the inner side of the hanging plate 8 is fixedly connected with a fixing hook 9, the inner wall of the fixing hook 9 is fixedly connected with an anti-slip pad 11, the inner wall of the hanging hook 7 is threadedly connected with a fastener 12, multiple mounting holes 3 are opened at the same horizontal height, multiple fixing hooks 9 are fixedly connected at the same horizontal height, and the material of the anti-slip pad 11 is rubber material;

[0034] Specifically, the anti-slip pad 11 is made of rubber to ensure better safety during the lifting process, and the fastener 12 is used to more firmly fix the lifting hook 7 in the corresponding position in actual use. The fixing hook 9 can fix the battery module thereon for lifting. Multiple mounting holes 3 are all opened at the same horizontal height so that the hook 7 can be connected to different mounting holes 3, thereby changing the lifting position.

[0035] Working principle: The main body of the module lifting tooling is composed of an anti-falling steel chain 202 and a load-bearing steel chain 203, and each component is connected by a lifting ring. Among them, the load-bearing steel chain 203 is the main load-bearing chain, with a total of four, which connects the welding frame 1 to the production line hook. The anti-falling steel chain 202 is an anti-falling chain, which can prevent safety accidents caused by accidental breakage of one of the four chains. There are multiple holes for installing lifting hooks 7 at the bottom of the welding frame 1, and the module lifting hooks can be installed in different positions in conjunction with different modules. The stainless steel chain 5 is connected to the lifting ring at the bottom of the welding frame 1. When in use, the lifting tooling is placed above the module, and the production line lifting tool is controlled to descend. Because the chain has a flexible installation, the lifting hook 7 is adjusted to the corresponding position of the front and rear end plates of the module. After alignment, the lifting tool is operated to rise, and it is confirmed that the lifting hook 7 is hooked with the end plate and connected firmly without looseness. Start the crane or other lifting equipment, and lift the battery module through the welding frame 1 and move it to the designated position. After arriving at the designated location, release the lifting hook 7 and place the battery module at the predetermined location to complete the transportation process. This operation can be completed by one person, reducing labor costs.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A simple modular hanger tooling structure, comprising a welding frame (1), characterized in that: The top of each welding frame (1) is provided with a mounting hole (3), the bottom of each welding frame (1) is provided with a hoisting hole (4), the inner wall of each hoisting hole (4) is fixedly connected to a stainless steel chain (5), the bottom end of each stainless steel chain (5) is fixedly connected to a hoisting hook (7), the bottom end of each hoisting hook (7) is fixedly connected to a mounting plate (6), the bottom of each mounting plate (6) is fixedly connected to a hanging plate (8), and the inner wall of each mounting hole (3) is fixedly connected to a hoisting mechanism (2).

2. A simple modular hanger tooling structure according to claim 1, characterized in that: The hoisting mechanism (2) comprises a load-bearing steel chain (203), the bottom end of the load-bearing steel chain (203) being fixedly connected to the inner wall of the mounting hole (3), an anti-falling steel chain (202) being fixedly connected to the inner wall of the middle mounting hole (3), and a load-bearing lifting ring (201) being fixedly connected to the top ends of the anti-falling steel chain (202) and the load-bearing steel chain (203).

3. The simple modular hanger tooling structure according to claim 2, characterized in that: The anti-falling steel chain (202) and the load-bearing steel chain (203) are both made of stainless steel, and the load-bearing hanging ring (201) is a circular hollow ring.

4. The simple modular hanger tooling structure according to claim 1, characterized in that: A guide groove (10) is provided in the middle of the hanging plate (8), and the guide groove (10) is a square hole.

5. The simple modular hanger tooling structure according to claim 1, characterized in that: The inner wall of the hanging hook (7) is threadedly connected with a fastener (12), and the plurality of mounting holes (3) are all opened at the same horizontal height.

6. The simple modular hanger tooling structure according to claim 1, characterized in that: A fixing hook (9) is fixedly connected to the inward side of the hanging plate (8), and an anti-slip pad (11) is fixedly connected to the inner wall of the fixing hook (9).

7. The simple modular hanger tooling structure according to claim 6, characterized in that: The plurality of fixing hooks (9) are all fixedly connected at the same horizontal height, and the anti-slip pad (11) is made of rubber.