Steel ball production and processing tempering device
By designing a steel ball production and processing tempering device with a twisted dragon conveying and uniform heating system, the problem of uneven distribution of steel balls in the tempering device is solved, the uniformity and consistency of steel ball tempering treatment is achieved, and the mechanical properties and structural structure of the steel ball are improved.
Patent Information
- Application Number
- CN202422291930.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In existing tempering devices, it is difficult for operators to ensure that each area has the same quantity and quality of steel balls, which affects the uniformity and consistency of tempering treatment.
A steel ball production and processing tempering device is designed, using a dragon-tree conveying system and a uniform heating system. The steel balls are transported evenly through the dragon-tree, and the airflow is uniformly heated by using fans and ventilation ducts to ensure that the steel balls in each area are evenly heated.
The uniformity and consistency of steel ball tempering treatment is achieved, and the mechanical properties and structural improvement of the steel ball are improved.
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Figure CN223240129U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tempering equipment, in particular to a steel ball production and processing tempering device. Background Art
[0002] Tempering equipment used in the production and processing of steel balls is used to temper steel balls. Tempering is a heat treatment process that improves the mechanical properties and microstructure of steel by controlling the heating temperature and cooling rate of the steel. During the steel ball production process, tempering improves the toughness and strength of the steel balls, and enhances their wear and corrosion resistance.
[0003] Before starting the tempering process, the steel balls and the tempering device need to be prepared. This includes ensuring that the tempering device is in good working condition, the heating furnace and cooling device are operating normally, and checking whether the tempering parameters are set to meet the requirements. The operator loads the steel balls into the tempering device, and the heating process begins. When the steel balls reach the tempering temperature, they will be kept at this temperature for a period of time to ensure that the organizational structure of the steel balls is fully improved.
[0004] In the existing tempering device, the operator adds the processed steel balls into the tempering device. It is difficult for the operator to ensure that each area receives the same quantity and quality of steel balls, which affects the uniformity and consistency of the tempering treatment. Therefore, a steel ball production and processing tempering device is proposed to solve the above problem. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a steel ball production, processing and tempering device, which aims to improve the problem in the prior art that it is difficult for operators to ensure that each area obtains the same quantity and quality of steel balls.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A steel ball production, processing and tempering device comprises a shell, wherein the bottom rear side of the shell is fixedly connected to a discharge pipe, the bottom front side of the shell is fixedly connected to a ventilation pipe, the rear side of the ventilation pipe is provided with a ventilation component, the ventilation component can drive the air flow so that the interior of the shell is evenly heated, the front side of the ventilation pipe is provided with a filter component, and the filter component can prevent dust from entering the shell, the top front side of the shell is fixedly connected to a transport pipe, the front side of the transport pipe is fixedly connected to a collection bucket, two augers are rotatably connected to the inside of the collection bucket, the front end of the augers is fixedly connected to a gear, and the two gears are meshed and connected, a conveyor is provided on the left side of the shell, and a motor is provided on the top front side of the conveyor, a transmission belt is provided on the driving end of the motor, and one end of the transmission belt is provided on the outer periphery of the front end of one of the augers;
[0008] As a further description of the above technical solution:
[0009] The ventilation assembly includes a fan, the fan is fixedly connected to the inside of the ventilation pipe, a ventilation duct is opened inside the shell, a plurality of evenly distributed ventilation openings are opened inside the shell, and the ventilation openings are connected to the ventilation duct;
[0010] As a further description of the above technical solution:
[0011] The filter assembly includes a filter plate, which is slidably connected to the inside of the ventilation pipe. The left and right sides of the filter plate are fixedly connected to mounting blocks. Two clamping blocks are slidably connected inside the mounting blocks. One side of the clamping block is fixedly connected to a spring, and one end of the spring is fixedly connected to the inside of the mounting block.
[0012] As a further description of the above technical solution:
[0013] A mounting bracket is fixedly connected to the front side of the top of the conveyor, and the motor is fixedly connected to the top side of the mounting bracket;
[0014] As a further description of the above technical solution:
[0015] The front and rear sides of the conveyor are fixedly connected to support rods, the top of the conveyor is fixedly connected to a material delivery pipe, and the bottom end of the material delivery pipe is arranged on the top of the collecting bucket;
[0016] As a further description of the above technical solution:
[0017] One side of the clamping block is slidably connected to the inside of the ventilation pipe, and the other side of the clamping block is slidably connected to the front side of the mounting block;
[0018] As a further description of the above technical solution:
[0019] A baffle is fixedly connected to one side of the clamping block, and the baffle is slidably connected to the inside of the mounting block;
[0020] As a further description of the above technical solution:
[0021] A heat conduction groove is fixedly connected inside the shell, and a heater is fixedly connected to the bottom side of the shell.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, when the steel balls to be processed are transported, the motor is started, the motor drive end drives the conveyor to operate, and the operation of the conveyor drives the steel balls to move toward the conveying pipe. The steel balls to be processed fall into the collecting bucket through the conveying pipe. During the rotation of the motor drive end, the two augers are driven to rotate through the transmission belt and two gears. The rotation of the two augers can evenly transport the steel balls into the shell.
[0024] 2. In the present invention, the heater is started to heat the interior of the shell, and the fan is started during the heating process. The rotation of the fan drives the air flow, and the air flow enters the interior of the shell through the ventilation pipe and drives the heat generated by the heater to move evenly into the interior of the shell through the ventilation duct and multiple ventilation holes, so that the interior of the shell is evenly heated. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a steel ball production, processing and tempering device proposed by the present invention;
[0026] Figure 2 This is a structural schematic diagram of the shell of a steel ball production, processing and tempering device proposed by the present invention;
[0027] Figure 3 This is a structural schematic diagram of a collection bucket of a steel ball production, processing and tempering device proposed by the present invention;
[0028] Figure 4 This is a structural diagram of a conveyor for a steel ball production, processing and tempering device proposed in the present invention;
[0029] Figure 5 for Figure 2 A magnified view of point A in the figure;
[0030] Figure 6 This is a structural schematic diagram of a filter plate of a steel ball production, processing and tempering device proposed by the utility model.
[0031] Legend:
[0032] 1. Motor; 2. Support rod; 3. Ventilation pipe; 4. Housing; 5. Collecting bucket; 6. Drive belt; 7. Feed pipe; 8. Conveyor; 9. Heat conduction groove; 10. Ventilation duct; 11. Vent; 12. Heater; 13. Discharge pipe; 14. Gear; 15. Auger; 16. Transport pipe; 17. Mounting frame; 18. Filter plate; 19. Mounting block; 20. Fan; 21. Spring; 22. Baffle; 23. Block. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] Reference Figure 1-Figure 3, the utility model provides an embodiment: a steel ball production, processing and tempering device, including a shell 4, the shell 4 is used to provide space for steel ball processing, the shell 4 is fixedly connected to the bottom of the rear side of the shell 4 with a discharge pipe 13, the processed steel balls can be discharged through the discharge pipe 13, the shell 4 is fixedly connected to the top of the front side of the transport pipe 16, the steel balls can move into the shell 4 through the transport pipe 16, the transport pipe 16 is fixedly connected to the front side of the collection bucket 5, the collection bucket 5 is used to collect the steel balls, the collection bucket 5 is rotatably connected to two augers 15, the augers 15 can evenly transport the steel balls by rotating, the front end of the augers 15 is fixedly connected to a gear 14, the two gears 14 are meshed Connection, installing the gear 14 can make the two augers 15 rotate at the same time, a conveyor 8 is provided on the left side of the shell 4, the conveyor 8 is used to transport steel balls, and a motor 1 is provided on the top front side of the conveyor 8, and the motor 1 is used to drive the conveyor 8 to operate. The driving end of the motor 1 is provided with a transmission belt 6, and one end of the transmission belt 6 is provided on the outer periphery of the front end of one of the augers 15. The motor 1 can drive the augers 15 to rotate through the transmission belt 6. A heat conduction groove 9 is fixedly connected to the inside of the shell 4, and a heater 12 is fixedly connected to the bottom side of the inside of the shell 4. The heater 12 is used to heat the inside of the shell 4, and the heat conduction groove 9 can absorb heat. The steel balls slide inside the heat conduction groove 9 and can be evenly heated.
[0035] Reference Figure 1 、 Figure 2 A ventilation pipe 3 is fixedly connected to the bottom of the front side of the shell 4, and the air flow can enter the interior of the shell 4 through the ventilation pipe 3. A ventilation component is provided on the rear side of the ventilation pipe 3. The ventilation component can drive the air flow so that the interior of the shell 4 is evenly heated. The ventilation component includes a fan 20, which is fixedly connected to the interior of the ventilation pipe 3. The rotation of the fan 20 can drive the air flow. A ventilation duct 10 is opened inside the shell 4. A plurality of evenly distributed ventilation openings 11 are opened inside the shell 4. The ventilation openings 11 are connected to the ventilation duct 10. The air flow can carry heat and blow evenly into the interior of the shell 4 through the plurality of ventilation openings 11 and the ventilation duct 10, so that the interior of the shell 4 is heated evenly.
[0036] Reference Figure 2 、 Figure 5 and Figure 6The filter assembly is provided on the front side of the ventilation pipe 3, which can prevent dust from entering the housing 4. The filter assembly includes a filter plate 18, which is slidably connected to the inside of the ventilation pipe 3. The filter plate 18 can prevent dust from entering the ventilation pipe 3 with the air flow. The left and right sides of the filter plate 18 are fixedly connected to mounting blocks 19, and the mounting block 19 is used to install a card block 23. There are two cards 23 slidably connected inside the mounting block 19, and one side of the card block 23 is slidably connected to the inside of the ventilation pipe 3, and the other side of the card block 23 is slidably connected to the front side of the mounting block 19. The card block 23 can connect the filter plate 18 and the ventilation pipe 3 to each other. A spring 21 is fixedly connected to one side of the card block 23, and one end of the spring 21 is fixedly connected to the inside of the mounting block 19. The spring 21 is used to push the card block 23 to move. A baffle 22 is fixedly connected to one side of the card block 23, and the baffle 22 is slidably connected to the inside of the mounting block 19. The baffle 22 can prevent impurities from entering the interior of the mounting block 19 and prevent the card block 23 from moving.
[0037] Reference Figure 1 、 Figure 4 The front side of the top of the conveyor 8 is fixedly connected to a mounting bracket 17, the motor 1 is fixedly connected to the top side of the mounting bracket 17, the mounting bracket 17 is used to install the motor 1, the front and rear sides of the conveyor 8 are fixedly connected to support rods 2, the support rods 2 are used to support the conveyor 8, the top of the conveyor 8 is fixedly connected to a feed pipe 7, the bottom end of the feed pipe 7 is arranged on the top of the collecting bucket 5, and the feed pipe 7 is used to transport the steel balls into the collecting bucket 5.
[0038] Working Principle: Before using the device, heater 12 is activated to heat the interior of housing 4. During the heating process, fan 20 is activated, and its rotation drives airflow. This airflow enters housing 4 through ventilation pipe 3, carrying heat evenly through ventilation duct 10 and multiple vents 11 into housing 4, where it is absorbed by heat conduction groove 9 and increases the temperature. Filter plate 18 prevents dust from entering ventilation pipe 3 with the airflow. To clean filter plate 18, press two adjacent blocks 23 toward each other, then remove filter plate 18 for cleaning. Then start the motor 1, and the driving end of the motor 1 drives the conveyor 8 to operate. Then, the steel balls to be processed are added to the bottom of the conveyor 8. The operation of the conveyor 8 drives the steel balls to move toward the feed pipe 7. The steel balls fall into the collecting bucket 5 through the feed pipe 7. During the rotation process, the driving end of the motor 1 drives the two augers 15 to rotate simultaneously through the transmission belt 6 and the two gears 14. The rotation of the two augers 15 drives the steel balls to move evenly. After entering the interior of the shell 4, the steel balls slide inside the heat conduction groove 9 to make the steel balls evenly heated. After the steel balls are processed, they can be discharged through the discharge pipe 13.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A steel ball production, processing and tempering device, comprising a housing (4), characterized in that: The bottom of the rear side of the shell (4) is fixedly connected to a discharge pipe (13), the bottom of the front side of the shell (4) is fixedly connected to a ventilation pipe (3), the rear side of the ventilation pipe (3) is provided with a ventilation assembly, the ventilation assembly can drive the air flow so that the inside of the shell (4) is evenly heated, the front side of the ventilation pipe (3) is provided with a filter assembly, the filter assembly can prevent dust from entering the inside of the shell (4), the top of the front side of the shell (4) is fixedly connected to a transport pipe (16), the front side of the transport pipe (16) is fixedly connected to a collection bucket (5), the inside of the collection bucket (5) is rotatably connected to two augers (15), the front end of the augers (15) is fixedly connected to a gear (14), the two gears (14) are meshed and connected, a conveyor (8) is provided on the left side of the shell (4), a motor (1) is provided on the front side of the top of the conveyor (8), a drive belt (6) is sleeved on the driving end of the motor (1), and one end of the drive belt (6) is sleeved on the outer periphery of the front end of one of the augers (15).
2. The steel ball production, processing and tempering device according to claim 1, characterized in that: The ventilation assembly comprises a fan (20), the fan (20) is fixedly connected to the inside of the ventilation pipe (3), a ventilation duct (10) is provided inside the shell (4), a plurality of evenly distributed ventilation openings (11) are provided inside the shell (4), and the ventilation openings (11) are communicated with the ventilation duct (10).
3. The steel ball production, processing and tempering device according to claim 1, characterized in that: The filter assembly comprises a filter plate (18), the filter plate (18) being slidably connected to the inside of the ventilation pipe (3), the filter plate (18) being fixedly connected to mounting blocks (19) on both the left and right sides, the mounting block (19) being slidably connected to two clamping blocks (23), one side of the clamping block (23) being fixedly connected to a spring (21), and one end of the spring (21) being fixedly connected to the inside of the mounting block (19).
4. The steel ball production, processing and tempering device according to claim 1, characterized in that: A mounting frame (17) is fixedly connected to the front side of the top of the conveyor (8), and the motor (1) is fixedly connected to the top side of the mounting frame (17).
5. The steel ball production, processing and tempering device according to claim 1, characterized in that: The front and rear sides of the conveyor (8) are fixedly connected to support rods (2), the top of the conveyor (8) is fixedly connected to a material delivery pipe (7), and the bottom end of the material delivery pipe (7) is arranged on the top of the collecting bucket (5).
6. The steel ball production, processing and tempering device according to claim 3, characterized in that: One side of the clamping block (23) is slidably connected to the inside of the ventilation pipe (3), and the other side of the clamping block (23) is slidably connected to the front side of the mounting block (19).
7. The steel ball production, processing and tempering device according to claim 3, characterized in that: A baffle (22) is fixedly connected to one side of the clamping block (23), and the baffle (22) is slidably connected to the interior of the mounting block (19).
8. The steel ball production, processing and tempering device according to claim 1, characterized in that: A heat conduction groove (9) is fixedly connected to the interior of the shell (4), and a heater (12) is fixedly connected to the bottom side of the interior of the shell (4).