Carpet shuttle loom
By designing the ceramic ring, warp feeding, crossing, wefting and fabric collection mechanism of the carpet shuttle loom, carpet production is automated, solving the problems of low manual operation efficiency and winding and winding, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422025828.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing shuttle looms have low degree of automation when producing carpets and require manual assisted operations, which leads to high labor intensity and prone to errors, and is prone to wire winding.
A carpet shuttle loom is designed, including a ceramic ring mechanism, a warp conveying mechanism, a warp crossing mechanism, a weft guide mechanism and a fabric collection mechanism, which realizes the automated operation of the lower warp and the upper warp, including the warp conveying, crossing, weft guide and fabric collection processes.
It improves the degree of automation of carpet production, reduces labor intensity, improves work efficiency, and avoids the occurrence of wire winding.
Smart Images
Figure CN223240275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpets, in particular to a carpet shuttle loom. Background Art
[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or synthetic fibers, knitted, tufted, or woven by hand or machine. Carpets are one of the arts and crafts with a long and rich history worldwide. Their production requires a shuttle loom.
[0003] Existing shuttle looms require manual operation during carpet production and have a low degree of automation, which increases the labor intensity during carpet production and reduces the work efficiency during the carpet production process. Moreover, since the entire marking process requires manual operation, it is easy to make mistakes during the production process, and the thread winding and entanglement are very likely to occur, which brings great trouble to people's use. Utility Model Content
[0004] The purpose of the utility model is to provide a carpet shuttle loom to solve the problem in the above background technology that manual assisted operation is inefficient and prone to errors, thus causing thread tangling.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carpet shuttle loom, comprising a frame, a control panel fixed on the surface of the frame, which is used for controlling the entire machine; a ceramic ring mechanism is installed at one end of the frame surface, and the surface of the ceramic ring mechanism is provided with lower warp and upper warp arranged in a cross manner; a warp feeding mechanism is connected to the frame surface and located on one side of the ceramic ring mechanism, and the warp feeding mechanism is used for the warp feeding of the lower warp and the upper warp; a warp crossing mechanism is installed at the center position of the frame surface, and the warp crossing mechanism is used for crossing the lower warp and the upper warp; a weft insertion mechanism is installed on the frame surface on one side of the warp crossing mechanism, and the weft insertion mechanism is used for the weft insertion of the lower warp and the upper warp; a cloth collecting mechanism is fixed at one end of the frame away from the ceramic ring mechanism, and the cloth collecting mechanism is used for discharging cloth.
[0006] Preferably, the ceramic ring mechanism is composed of a ceramic ring fixing frame and an O-shaped ceramic ring. The ceramic ring fixing frame is fixed to the surface of the frame by bolts, and several groups of O-shaped ceramic rings are fixed on the top of the ceramic ring fixing frame, and the lower warp and the upper warp are staggered to penetrate from the surface of the O-shaped ceramic ring.
[0007] Preferably, the warp feeding mechanism includes a warp feeding frame, a main warp feeding roller, a warp feeding motor, an adjustment seat and a slave warp feeding roller. Two warp feeding frames are fixedly connected to the surface of the frame, and adjacent warp feeding frames are rotatably connected to the main warp feeding roller.
[0008] Preferably, a warp feed motor is fixed on the surface of the warp feed frame, and the output end of the warp feed motor is fixedly connected to the end of the main warp feed roller through a pulley group; an adjustment seat is installed on the top of the warp feed frame, and a slave warp feed roller is rotatably connected between adjacent adjustment seats, and the slave warp feed roller cooperates with the main warp feed roller to feed the lower warp and the upper warp.
[0009] Preferably, the warp crossing mechanism is composed of a stand, an upper warp crossing plate, a lower warp crossing plate, a warp motor, a synchronous roller and a synchronous belt. The surface of the frame is fixedly connected to the stand with two synchronous wheels installed on the top, and the surface of the bottom of the stand is rotatably connected to the synchronous roller. The surface of the frame is fixed with a warp motor through a bracket, and the warp motor is transmission-connected to the synchronous roller through a wheel set.
[0010] Preferably, a synchronous belt is installed between the two ends of the synchronous wheel roller and the bearings at the top of the stand, and a lower warp cross plate is fixed at the bottom of one side of the adjacent synchronous belt, and the lower warp passes through the lower warp cross plate, while an upper warp cross plate is fixed at the top of the other side of the adjacent synchronous belt, and the upper warp passes through the lower warp cross plate.
[0011] Preferably, the weft insertion mechanism includes a weft insertion frame, a slide, a shuttle assembly and a servo motor. The weft insertion frame is provided with two groups, and the two groups of weft insertion frames are fixedly connected to both sides of the frame. The top of the weft insertion frame is fixed with a servo motor by bolts, and the output end of the servo motor is installed with a bevel gear.
[0012] Preferably, the surface of the weft insertion frame is slidably connected to a slide, and a bevel rack is fixed on the side wall of the slide, and the bevel rack and the bevel gear are engaged with each other, and a movable shuttle assembly is provided on the surface of the slide.
[0013] Preferably, the cloth collecting mechanism includes a cloth collecting rack, a needle pulling assembly and a cloth collecting assembly. The cloth collecting rack is provided with two groups, the two groups of cloth collecting racks are fixedly connected to the surface of the frame, and a needle pulling assembly and a cloth collecting assembly are provided between adjacent cloth collecting racks, and the needle pulling assembly and the cloth collecting assembly are used together for cloth collecting work; the needle pulling assembly includes a needle pulling motor and a needle pulling seat, the needle pulling motor is fixedly connected to the surface of the cloth collecting rack, and the needle pulling motor is installed with the needle pulling seat through a connecting rod frame.
[0014] Preferably, the cloth collecting assembly is composed of a cloth collecting motor, a main cloth collecting roller and a slave cloth collecting roller. The cloth collecting motor is fixedly connected to the surface of the cloth collecting frame, the main cloth collecting roller is rotatably connected to the surface of the cloth collecting frame, and the output end of the cloth collecting motor is fixedly connected to the end of the main cloth collecting roller through a pulley group. The top end of the cloth collecting frame is rotatably connected to the slave cloth collecting roller through an adjusting seat, and the slave cloth collecting roller cooperates with the main cloth collecting roller to complete the cloth collecting work.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the carpet shuttle loom is provided with a ceramic ring mechanism, a warp feed mechanism, a warp crossing mechanism, a weft insertion mechanism and a cloth collection mechanism, so that the lower warp and the upper warp are passed through the ceramic ring mechanism, and then the warp is guided by the warp feed mechanism, and then the lower warp passes through the lower warp crossing plate, and the upper warp passes through the upper warp crossing plate, and then the warp is crossed by the warp crossing mechanism, and then the weft is guided by the weft insertion mechanism, and finally the cloth is collected by the cloth collection mechanism; the warp feed, weft insertion and cloth collection of the present invention can all be completed automatically, thereby improving the degree of automation, and at the same time, no manual auxiliary operation is required during the carpet production process, thereby reducing the labor intensity during carpet production and improving work efficiency; and since there is no manual operation in the middle, it is not easy to make mistakes during carpet production, and the phenomenon of thread winding and entanglement will not occur. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model from an oblique top view;
[0018] Figure 3 This is a schematic diagram of the explosion structure of the utility model;
[0019] Figure 4 This is an enlarged structural diagram of the warp let-off mechanism of the present utility model;
[0020] Figure 5 This is an enlarged structural diagram of the warp crossing mechanism of the present utility model;
[0021] Figure 6 This is an enlarged structural diagram of the weft insertion mechanism of the present utility model;
[0022] Figure 7 It is an enlarged structural diagram of the cloth collecting mechanism of the present invention.
[0023] In the figure: 1, frame; 11, control panel; 2, ceramic ring mechanism; 21, ceramic ring fixing frame; 22, O-shaped ceramic ring; 3, warp let-off mechanism; 31, warp let-off frame; 32, main warp let-off roller; 33, warp let-off motor; 34, adjustment seat; 35, slave warp let-off roller; 4, warp cross mechanism; 41, stand; 42, upper warp cross plate; 43, lower warp cross plate; 44, warp motor; 45, synchronous roller; 46, synchronous Walking belt; 5. Weft insertion mechanism; 51. Weft insertion frame; 52. Slide; 521. Bevel rack; 53. Shuttle assembly; 54. Servo motor; 541. Bevel gear; 6. Cloth collecting mechanism; 61. Cloth collecting frame; 62. Needle pulling assembly; 621. Needle pulling motor; 622. Needle pulling seat; 63. Cloth collecting assembly; 631. Cloth collecting motor; 632. Main cloth collecting roller; 633. Slave cloth collecting roller; 7. Lower warp; 8. Upper warp. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] The structure of the carpet shuttle loom provided by the utility model is as follows Figure 1 as well as Figure 3 As shown, it includes a frame 1, a control panel 11 is fixed on the surface of the frame 1, and the control panel 11 is used to control the entire machine; a ceramic ring mechanism 2 is installed at one end of the surface of the frame 1, and the surface of the ceramic ring mechanism 2 is provided with a cross-arranged lower warp 7 and upper warp 8, and the ceramic ring mechanism 2 is composed of a ceramic ring fixing frame 21 and an O-shaped ceramic ring 22. The ceramic ring fixing frame 21 is fixed to the surface of the frame 1 by bolts, and several groups of O-shaped ceramic rings 22 are fixed to the top of the ceramic ring fixing frame 21, and the lower warp 7 and the upper warp 8 are staggered and penetrate from the surface of the O-shaped ceramic ring 22.
[0026] During implementation, the lower warp line 7 and the upper warp line 8 pass through the O-shaped porcelain ring 22 on the top of the porcelain ring fixing frame 21.
[0027] Further, if Figure 2 as well as Figure 4 As shown, a warp feeding mechanism 3 is connected to the surface of the frame 1 and is located on one side of the ceramic ring mechanism 2. The warp feeding mechanism 3 is used for feeding the lower warp line 7 and the upper warp line 8. The warp feeding mechanism 3 includes a warp feeding frame 31, a main warp feeding roller 32, a warp feeding motor 33, an adjustment seat 34 and a slave warp feeding roller 35. Two warp feeding frames 31 are fixedly connected to the surface of the frame 1, and the adjacent warp feeding frames 31 are rotatably connected to the main warp feeding roller 32. A warp feeding motor 33 is fixed to the surface of the warp feeding frame 31, and the output end of the warp feeding motor 33 is fixedly connected to the end of the main warp feeding roller 32 through a pulley group; an adjustment seat 34 is installed on the top of the warp feeding frame 31, and a slave warp feeding roller 35 is rotatably connected between adjacent adjustment seats 34. The slave warp feeding roller 35 cooperates with the main warp feeding roller 32 to feed the lower warp line 7 and the upper warp line 8.
[0028] During implementation, the warp let-off motor 33 drives the main warp let-off roller 32 to rotate, and cooperates with the warp let-off roller 35 to guide the lower warp thread 7 and the upper warp thread 8.
[0029] Further, if Figure 3 as well as Figure 5As shown, a warp crossing mechanism 4 is installed at the center of the surface of the frame 1. The warp crossing mechanism 4 is used for crossing the lower warp 7 and the upper warp 8. The warp crossing mechanism 4 consists of a stand 41, an upper warp crossing plate 42, a lower warp crossing plate 43, a warp motor 44, a synchronous roller 45 and a synchronous belt 46. The surface of the frame 1 is fixedly connected to the stand 41 with two rotatable synchronous wheels installed on the top, and the surface of the bottom of the stand 41 is rotatably connected to the synchronous roller 45. A warp motor 44 is fixed to the surface of the frame 1 through a bracket, and the warp motor 44 is connected to the synchronous roller 45 through a wheel set. A synchronous belt 46 is installed between the two ends of the synchronous roller 45 and the bearings on the top of the vertical frame 41, and a lower warp cross plate 43 is fixed to the bottom of one side of the adjacent synchronous belt 46, and the lower warp 7 passes through the lower warp cross plate 43, and an upper warp cross plate 42 is fixed to the top of the other side of the adjacent synchronous belt 46, and the upper warp 8 passes through the lower warp cross plate 43.
[0030] During implementation, the lower warp line 7 will pass through the lower warp cross plate 43, and the upper warp line 8 will pass through the upper warp cross plate 42, and then the warp motor 44 will drive the synchronous roller 45 to rotate. When the synchronous roller 45 rotates, the synchronous belt 46 will move, so that the upper warp cross plate 42 will move downward to drive the upper warp line 8, and at the same time the lower warp cross plate 43 will drive the lower warp line 7 to move upward to complete the warp crossing.
[0031] Further, if Figure 2 as well as Figure 6 As shown, a weft insertion mechanism 5 is installed on the surface of the frame 1 on one side of the warp crossing mechanism 4. The weft insertion mechanism 5 is used for weft insertion of the lower warp 7 and the upper warp 8. The weft insertion mechanism 5 includes a weft insertion frame 51, a slide 52, a shuttle assembly 53 and a servo motor 54. There are two groups of weft insertion frames 51, and the two groups of weft insertion frames 51 are fixedly connected to both sides of the frame 1. The top of the weft insertion frame 51 is fixed with a servo motor 54 by bolts, and the output end of the servo motor 54 is installed with a bevel gear 541.
[0032] During implementation, the servo motor 54 on the surface of the weft insertion frame 51 drives the bevel gear 541 to move, and the bevel gear 541 engages with the bevel rack 521 to drive the slide 52 to move, so that the shuttle assembly 53 reciprocates between the two slides 52, thereby introducing the weft thread into the warp thread.
[0033] Further, if Figure 3 as well as Figure 7As shown, a cloth collecting mechanism 6 is fixed to one end of the frame 1 away from the ceramic ring mechanism 2, and the cloth collecting mechanism 6 is used for cloth discharging work. The cloth collecting mechanism 6 includes a cloth collecting rack 61, a needle pulling assembly 62 and a cloth collecting assembly 63. The cloth collecting rack 61 is provided with two groups. The two groups of cloth collecting racks 61 are fixedly connected to the surface of the frame 1, and a needle pulling assembly 62 and a cloth collecting assembly 63 are provided between adjacent cloth collecting racks 61. The needle pulling assembly 62 and the cloth collecting assembly 63 cooperate to collect cloth; the needle pulling assembly 62 includes a needle pulling motor 621 and a needle pulling seat 622. The needle pulling motor 621 is fixedly connected to the surface of the cloth collecting rack 61. The cloth collecting frame 61 is a cloth collecting frame, and the needle pulling motor 621 is installed with the needle pulling seat 622 through the connecting rod frame. The cloth collecting assembly 63 is composed of a cloth collecting motor 631, a main cloth collecting roller 632 and a slave cloth collecting roller 633. The cloth collecting motor 631 is fixedly connected to the surface of the cloth collecting frame 61, and the main cloth collecting roller 632 is rotatably connected to the surface of the cloth collecting frame 61, and the output end of the cloth collecting motor 631 is fixedly connected to the end of the main cloth collecting roller 632 through a pulley group. The top end of the cloth collecting frame 61 is rotatably connected to the slave cloth collecting roller 633 through an adjusting seat, and the slave cloth collecting roller 633 cooperates with the main cloth collecting roller 632 to complete the cloth collecting work.
[0034] During implementation, the needle pulling motor 621 on the surface of the cloth collecting rack 61 drives the needle pulling seat 622 to pull out the needle under the action of the connecting rod frame, and then the cloth collecting motor 631 drives the main cloth collecting roller 632 to rotate, and the main cloth collecting roller 632 cooperates with the slave cloth collecting roller 633 to drive the woven carpet to collect the cloth.
[0035] Working principle: When in use, the lower warp 7 and the upper warp 8 first pass through the O-shaped porcelain ring 22 on the top of the porcelain ring fixing frame 21, and then are guided by the warp feeding mechanism 3. When the warp feeding mechanism 3 is implemented, the main warp feeding roller 32 is driven to rotate by the warp feeding motor 33, and the lower warp 7 and the upper warp 8 are guided by the warp feeding roller 35. The lower warp 7 will pass through the lower warp cross plate 43, and the upper warp 8 will pass through the upper warp cross plate 42. The warps are then crossed by the warp crossing mechanism 4. When the warp crossing mechanism 4 is implemented, the synchronous wheel roller 45 is driven to rotate by the warp motor 44. When the synchronous wheel roller 45 rotates, the synchronous belt 46 will move, so that the upper warp cross plate 42 moves down to drive the upper warp 8, and at the same time, the lower warp cross plate 43 drives the lower warp 7 to move up to complete the warp crossing.
[0036] Then the weft is guided through the weft insertion mechanism 5. When the weft insertion mechanism 5 is implemented, the servo motor 54 on the surface of the weft insertion frame 51 drives the bevel gear 541 to move, and the bevel gear 541 engages with the bevel rack 521 to drive the slide 52 to move, so that the shuttle assembly 53 moves back and forth between the two slides 52, thereby introducing the weft into the warp.
[0037] Finally, the cloth collecting is completed by the cloth collecting mechanism 6. When the cloth collecting mechanism 6 is implemented, the needle pulling motor 621 on the surface of the cloth collecting frame 61 drives the needle pulling seat 622 to pull out the needle under the action of the connecting rod frame, and then the main cloth collecting roller 632 is driven to rotate by the cloth collecting motor 631. The main cloth collecting roller 632 cooperates with the slave cloth collecting roller 633 to drive the woven carpet to collect the cloth, and finally the use of the carpet shuttle loom is completed.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
Claims
1. A carpet shuttle loom, comprising a frame (1), characterized in that: A control panel (11) is fixed on the surface of the frame (1), and the control panel (11) is used for controlling the entire machine; a ceramic ring mechanism (2) is installed at one end of the surface of the frame (1), and the surface of the ceramic ring mechanism (2) is provided with lower warp threads (7) and upper warp threads (8) arranged in a cross pattern; a warp feed mechanism (3) is connected to the surface of the frame (1) and located on one side of the ceramic ring mechanism (2), and the warp feed mechanism (3) is used for feeding the lower warp threads (7) and the upper warp threads (8); the machine A warp crossing mechanism (4) is installed at the center of the frame (1) surface, and the warp crossing mechanism (4) is used for crossing the lower warp (7) and the upper warp (8); a weft insertion mechanism (5) is installed on the surface of the frame (1) on one side of the warp crossing mechanism (4), and the weft insertion mechanism (5) is used for weft insertion of the lower warp (7) and the upper warp (8); a cloth collecting mechanism (6) is fixed at one end of the frame (1) away from the ceramic ring mechanism (2), and the cloth collecting mechanism (6) is used for cloth discharging.
2. The carpet shuttle loom according to claim 1, characterized in that: The ceramic ring mechanism (2) is composed of a ceramic ring fixing frame (21) and an O-shaped ceramic ring (22). The ceramic ring fixing frame (21) is fixedly connected to the surface of the frame (1) by bolts, and a plurality of groups of O-shaped ceramic rings (22) are fixed on the top of the ceramic ring fixing frame (21), and the lower warp (7) and the upper warp (8) are staggered and penetrated from the surface of the O-shaped ceramic ring (22).
3. The carpet shuttle loom according to claim 1, characterized in that: The warp-letting mechanism (3) comprises a warp-letting frame (31), a main warp-letting roller (32), a warp-letting motor (33), an adjustment seat (34) and a secondary warp-letting roller (35); two warp-letting frames (31) are fixedly connected to the surface of the frame (1), and adjacent warp-letting frames (31) are rotatably connected to the main warp-letting roller (32).
4. The carpet shuttle loom according to claim 3, characterized in that: A warp let-off motor (33) is fixed on the surface of the warp let-off frame (31), and the output end of the warp let-off motor (33) is fixedly connected to the end of the main warp let-off roller (32) through a pulley group; an adjustment seat (34) is installed on the top end of the warp let-off frame (31), and a slave warp let-off roller (35) is rotatably connected between adjacent adjustment seats (34), and the slave warp let-off roller (35) cooperates with the main warp let-off roller (32) to enable the lower warp thread (7) and the upper warp thread (8) to be fed.
5. The carpet shuttle loom according to claim 1, characterized in that: The warp crossing mechanism (4) is composed of a stand (41), an upper warp crossing plate (42), a lower warp crossing plate (43), a warp motor (44), a synchronous roller (45) and a synchronous belt (46); the surface of the frame (1) is fixedly connected to the stand (41) with two synchronous wheels installed on the top, and the surface of the bottom of the stand (41) is rotatably connected to the synchronous roller (45); the surface of the frame (1) is fixed with a warp motor (44) through a bracket, and the warp motor (44) is transmission-connected to the synchronous roller (45) through a wheel set.
6. The carpet shuttle loom according to claim 5, characterized in that: A synchronous belt (46) is installed between the two ends of the synchronous wheel roller (45) and the bearing on the top of the stand (41), and a lower warp cross plate (43) is fixed at the bottom of one side of the adjacent synchronous belt (46), and the lower warp (7) passes through the lower warp cross plate (43), while an upper warp cross plate (42) is fixed at the top of the other side of the adjacent synchronous belt (46), and the upper warp (8) passes through the lower warp cross plate (43).
7. The carpet shuttle loom according to claim 1, characterized in that: The weft insertion mechanism (5) comprises a weft insertion frame (51), a slide (52), a shuttle assembly (53) and a servo motor (54). The weft insertion frame (51) is provided with two groups, and the two groups of weft insertion frames (51) are fixedly connected to both sides of the frame (1). The top end of the weft insertion frame (51) is fixed with a servo motor (54) by means of bolts, and an output end of the servo motor (54) is installed with a bevel gear (541).
8. The carpet shuttle loom according to claim 7, characterized in that: The surface of the weft insertion frame (51) is slidably connected to a slide (52), and a bevel rack (521) is fixed on the side wall of the slide (52), and the bevel rack (521) and the bevel gear (541) are meshed with each other. A movable shuttle assembly (53) is provided on the surface of the slide (52).
9. The carpet shuttle loom according to claim 1, characterized in that: The cloth collecting mechanism (6) comprises a cloth collecting rack (61), a needle pulling assembly (62) and a cloth collecting assembly (63); the cloth collecting rack (61) is provided with two groups, the two groups of cloth collecting racks (61) are fixedly connected to the surface of the machine frame (1), and a needle pulling assembly (62) and a cloth collecting assembly (63) are provided between adjacent cloth collecting racks (61); the needle pulling assembly (62) and the cloth collecting assembly (63) cooperate for cloth collecting work; the needle pulling assembly (62) comprises a needle pulling motor (621) and a needle pulling seat (622); the needle pulling motor (621) is fixedly connected to the surface of the cloth collecting rack (61), and the needle pulling motor (621) is installed with the needle pulling seat (622) through a connecting rod frame.
10. The carpet shuttle loom according to claim 9, characterized in that: The cloth collecting assembly (63) is composed of a cloth collecting motor (631), a main cloth collecting roller (632) and a slave cloth collecting roller (633). The cloth collecting motor (631) is fixedly connected to the surface of the cloth collecting frame (61). The main cloth collecting roller (632) is rotatably connected to the surface of the cloth collecting frame (61). The output end of the cloth collecting motor (631) is fixedly connected to the end of the main cloth collecting roller (632) through a pulley group. The top end of the cloth collecting frame (61) is rotatably connected to the slave cloth collecting roller (633) through an adjusting seat. The slave cloth collecting roller (633) cooperates with the main cloth collecting roller (632) to complete the cloth collecting work.