Sheet sewing equipment with multiple machine heads

By setting up multiple heads and reciprocating transfer devices in the sheet sewing equipment, the problem of manually turning the sheet in the prior art is solved, and automatic sewing of the opposite sides of the sheet is realized, and sewing efficiency is improved.

CN223240316UActive Publication Date: 2025-08-19DONGGUAN YAMANHAO MASCH TECH CO LTD
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Patent Information

Application Number
CN202422122355.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing sheet sewing machines have only one sewing head, and the sheets need to be manually turned to complete the sewing of the opposite sides. It is inefficient, especially for large sheets such as air conditioning sound insulation cotton.

Method used

A multi-head sheet sewing equipment is designed, with a first and a second sewing station, and equipped with a reciprocating transfer device and two sewing heads, respectively sewing the opposite sides of the sheet, and automatically grab and transfer the sheet by using the reciprocating transfer device to achieve sewing without turning the sheet.

Benefits of technology

Automatic sewing of opposite sides of the sheet is achieved, which improves sewing efficiency, especially the operating efficiency of large sheets, without manual turning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-head sheet sewing device, which is provided with a first sewing station and a second sewing station along a first direction, and comprises a reciprocating transfer device capable of reciprocating between the first sewing station and the second sewing station along the first direction, the feeding mechanism is used for feeding a sheet from the first sewing station to the second sewing station; the first sewing machine head corresponds to the first sewing station and is used for sewing the first side edge of the sheet; the second sewing machine head corresponds to the second sewing station and is used for sewing a second side edge of the sheet; the first sewing machine head and the second sewing machine head are located on the two sides of the reciprocating transfer device in the second direction respectively, and the first direction is perpendicular to the second direction. The sheet sewing equipment is provided with a plurality of sewing machine heads, two opposite side edges of a large sheet can be sewn respectively, and the sheet does not need to be turned over.
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Description

Technical Field

[0001] The utility model relates to sewing equipment, in particular to sheet material sewing equipment with multiple machine heads. Background Art

[0002] Sheet material sewing machines are specialized for processing sheet materials and are widely used in the clothing, footwear, hats, luggage, and other industries. The main functions of this type of sewing machine include straight-line sewing, special-shaped sewing, decorative sewing, high-speed sewing, sewing heavy materials, and automated sewing.

[0003] Existing sheet material sewing machines have only one sewing head. If two opposite sides of a sheet material need to be sewn, one side of the sheet material is generally placed under the sewing head for sewing, and then the sheet material is manually turned over to place the other side of the sheet material under the sewing head for sewing. The efficiency of manual turning is low, especially for large sheets such as air conditioner sound insulation cotton. Utility Model Content

[0004] In order to solve the above-mentioned deficiencies of the prior art, the utility model provides a sheet material sewing device having a plurality of sewing heads, which can sew two opposite sides of a sheet material respectively without turning the sheet material.

[0005] The technical problem to be solved by the present invention is achieved through the following technical solutions:

[0006] A multi-head sheet material sewing device is provided with a first sewing station and a second sewing station along a first direction, the sheet material sewing device comprising:

[0007] a reciprocating conveying device capable of reciprocating along a first direction between the first sewing station and the second sewing station to convey the sheet material from the first sewing station to the second sewing station;

[0008] a first sewing head, corresponding to the first sewing station, for sewing the first side edge of the sheet;

[0009] a second sewing head, corresponding to the second sewing station, for sewing the second side edge of the sheet;

[0010] The first sewing head and the second sewing head are respectively located on both sides of the reciprocating conveying device along the second direction, and the first direction is perpendicular to the second direction.

[0011] Furthermore, the reciprocating transfer device includes a gantry bracket and a first reciprocating transfer mechanism and a second reciprocating transfer mechanism arranged in parallel on the gantry bracket. The first reciprocating transfer mechanism and the second reciprocating transfer mechanism are located above the first sewing station and the second sewing station, and are used to grab the opposite sides of the sheet respectively when transferring the sheet.

[0012] Furthermore, the first reciprocating transfer mechanism and the second reciprocating transfer mechanism both include a transfer drive, a transfer slide, a transfer slide, a lifting drive and a material grabbing robot. The transfer slide is arranged parallel to the first direction, and the transfer slide is movably arranged on the transfer slide. The transfer drive is located on one end of the transfer slide and is connected to drive the transfer slide to move on the transfer slide; the lifting drive is arranged on the transfer slide, and the material grabbing robot is arranged on the lifting drive.

[0013] Furthermore, the material grabbing robot of the first reciprocating transfer mechanism and the material grabbing robot of the second reciprocating transfer mechanism are arranged relative to each other along the first direction.

[0014] Furthermore, the material-grabbing robot includes a mounting bracket and a plurality of needle suction cups, each of which is mounted on the mounting bracket and can be adjusted in a mounting position along a second direction on the mounting bracket.

[0015] Furthermore, the mounting bracket is provided with a mounting slot extending along the second direction, and each needle suction cup is mounted and connected to the mounting bracket through a corresponding mounting piece; the mounting piece is provided with a mounting hole connected to the mounting slot through screws and bolts.

[0016] Furthermore, the mounting holes of each mounting piece extend along the first direction, so that the mounting position of each needle suction cup can be adjusted along the first direction on the mounting bracket.

[0017] Furthermore, the gantry bracket includes a central beam, a first beam, a second beam, a third beam, a fourth beam, a first leg, a second leg, a third leg, and a fourth leg. The central beam is arranged along the first direction and extends from above the first sewing station to above the second sewing station; the first beam, the second beam, the third beam and the fourth beam are all arranged along the second direction, wherein one end of the first beam and the second beam are respectively connected and fixed to the end of the central beam located above the first sewing station from both sides, and the other ends of the first beam and the second beam are respectively connected and fixed to the first leg and the second leg; one end of the third beam is connected and fixed to the middle of the central beam from one side, and one end of the fourth beam is connected and fixed to the other end of the central beam located above the second sewing station from the other side, and the other ends of the third beam and the fourth beam are respectively connected and fixed to the first leg and the second leg.

[0018] Furthermore, the gantry bracket is provided with a triangular fixing plate at at least one connecting and fixing position between the central beam, the first beam, the second beam, the third beam, the fourth beam, the first leg, the second leg, the third leg and the fourth leg.

[0019] Furthermore, the sheet material sewing equipment also includes an equipment platform, and the reciprocating transfer device, the first sewing head and the second sewing head are all arranged on the equipment platform.

[0020] The utility model has the following beneficial effects: the sheet sewing device of the utility model is provided with the first sewing head and the second sewing head to sew the opposite two sides of the sheet respectively, firstly, the automatic loading device or the worker sends the sheet to the first sewing head located on the first sewing station, and the first sewing head sews the first side of the sheet, then the reciprocating transfer device grabs the sheet located on the first sewing station, and transfers the grabbed sheet to the second sewing head located on the second sewing station, and the second sewing head sews the second side of the sheet, finally, the automatic unloading device or the worker takes the sheet away from the second sewing station, thereby achieving the purpose of sewing the opposite two sides of the sheet respectively without turning the sheet over. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the planar structure of the sheet material sewing equipment provided by the utility model.

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the reciprocating transfer device in the sheet material sewing equipment provided by the utility model.

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the first reciprocating conveying mechanism or the second reciprocating moving mechanism in the sheet material sewing equipment provided by the utility model.

[0024] Figure 4 This is a schematic diagram of the installation structure of the material grabbing robot in the sheet material sewing equipment provided by the utility model.

[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the gantry bracket in the sheet material sewing equipment provided by the utility model. DETAILED DESCRIPTION

[0026] The present invention is described in detail below with reference to the accompanying drawings and embodiments. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0027] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0028] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first," "second," or "third" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0029] In this utility model, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," "fixed," and "set" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0030] Example 1

[0031] like Figure 1 A multi-head sheet material sewing device is provided with a first sewing station and a second sewing station along a first direction X, and the sheet material sewing device comprises:

[0032] a reciprocating conveying device 200 , which can reciprocate between the first sewing station and the second sewing station along a first direction X to convey the sheet material from the first sewing station to the second sewing station;

[0033] A first sewing head 300, corresponding to the first sewing station, is used to sew the first side edge of the sheet;

[0034] A second sewing head 400, corresponding to the second sewing station, is used to sew the second side edge of the sheet;

[0035] The first sewing head 300 and the second sewing head 400 are respectively located on both sides of the reciprocating conveying device 200 along the second direction Y, and the first direction X is perpendicular to the second direction Y.

[0036] The sheet material sewing device of the present invention is provided with a first sewing head 300 and a second sewing head 400 for sewing the opposite sides of the sheet material respectively. First, the automatic loading device or the worker delivers the sheet material to the first sewing head 300 located on the first sewing station, and the first sewing head 300 sews the first side side of the sheet material. Then, the reciprocating transfer device 200 grabs the sheet material located on the first sewing station and transfers the grabbed sheet material to the second sewing head 400 located on the second sewing station, and the second sewing head 400 sews the second side side of the sheet material. Finally, the automatic unloading device or the worker takes the sheet material away from the second sewing station, thereby achieving the purpose of sewing the opposite sides of the sheet material respectively without turning the sheet material over.

[0037] like Figure 2 As shown, the reciprocating transfer device 200 includes a gantry bracket 210 and a first reciprocating transfer mechanism 22a and a second reciprocating transfer mechanism 22b arranged in parallel on the gantry bracket 210. The first reciprocating transfer mechanism 22a and the second reciprocating transfer mechanism 22b are located above the first sewing station and the second sewing station, and are used to grab the opposite sides of the sheet when transferring the sheet, so as to improve the grabbing ability of larger sheets.

[0038] like Figure 3 As shown, the first reciprocating transfer mechanism 22a and the second reciprocating transfer mechanism 22b both include a transfer driver 221, a transfer slide 222, a transfer slide 223, a lifting driver 224 and a grabbing robot 225. The transfer slide 222 is arranged parallel to the first direction X, and the transfer slide 223 is movably arranged on the transfer slide 222. The transfer driver 221 is located on one end of the transfer slide 222 and is connected to drive the transfer slide 223 to move on the transfer slide 222; the lifting driver 224 is arranged on the transfer slide 223, and the grabbing robot 225 is arranged on the lifting driver 224.

[0039] During operation, the transfer driver 221 drives the transfer slide 223 to move on the transfer slide 222, thereby driving the grabbing robot 225 to move and feed materials between the first sewing station and the second sewing station; after the grabbing robot 225 arrives above the first sewing station or the second sewing station, the lifting driver 224 drives the grabbing robot 225 to descend, so that the grabbing robot 225 is close to the first sewing head 300 or the second sewing head 400, so as to facilitate the grabbing robot 225 to grab the sheet in the first sewing head 300 or the second sewing head 400, or to put the grabbed sheet into the first sewing head 300 or the second sewing head 400.

[0040] Preferably, the grabbing robot 225 of the first reciprocating transfer mechanism 22a and the grabbing robot 225 of the second reciprocating transfer mechanism 22b are arranged relative to each other along the first direction X, that is, the first reciprocating transfer mechanism 22a and the second reciprocating transfer mechanism 22b respectively grab the opposite two sides of the sheet along the first direction X (the sides not for sewing).

[0041] In this embodiment, the transfer driver 221 is a driving motor, which can be connected to the transfer slide 223 through a screw rod or a transmission belt, thereby driving the transfer slide 223 to move on the transfer slide rail 222; the lifting driver 224 is a telescopic cylinder.

[0042] like Figure 3 and 4 As shown, the gripping robot 225 includes a mounting bracket 2251 and a plurality of needle suction cups 2252 . Each needle suction cup 2252 is mounted on the mounting bracket 2251 and can adjust its mounting position along the second direction Y on the mounting bracket 2251 .

[0043] The mounting bracket 2251 is provided with a mounting groove 2250 extending along the second direction Y, and each needle suction cup 2252 is installed and connected to the mounting bracket 2251 through a corresponding mounting piece 2253; the mounting piece 2253 is provided with a mounting hole 2254 connected to the mounting groove 2250 by a screw bolt (not shown in the figure).

[0044] When adjusting the position of the needle suction cup 2252, first loosen the screws and bolts connecting the mounting piece 2253 and the mounting bracket 2251, so that the needle suction cup 2252 can drive the corresponding mounting piece 2253 to move to other positions along the second direction Y relative to the mounting bracket 2251 under the action of external force. After completing the position adjustment, tighten the screws and bolts connecting the mounting piece 2253 and the mounting bracket 2251.

[0045] Preferably, the mounting holes 2254 of each mounting piece 2253 extend along the first direction X, so that the mounting position of each pin suction cup 2252 on the mounting bracket 2251 can be adjusted along the first direction X. The method for adjusting the mounting position of each pin suction cup 2252 along the first direction X is the same as the method for adjusting the mounting position along the second direction, and will not be repeated here.

[0046] like Figure 5As shown, the gantry support 210 includes a central beam 211, a first beam 212, a second beam 213, a third beam 214, a fourth beam 215, a first leg 216, a second leg 217, a third leg 218 and a fourth leg 219, wherein the central beam 211 is arranged along the first direction X and extends from above the first sewing station to above the second sewing station; the first beam 212, the second beam 213, the third beam 214 and the fourth beam 215 are all arranged along the second direction Y, wherein one end of the first beam 212 and the second beam 213 are respectively extended from the two ends. The third crossbeam 214 is connected and fixed to one end of the central crossbeam 211 above the first sewing station from one side, and the other ends of the first crossbeam 212 and the second crossbeam 213 are connected and fixed to the first leg 216 and the second leg 217 respectively; one end of the third crossbeam 214 is connected and fixed to the middle of the central crossbeam 211 from one side, and one end of the fourth crossbeam 215 is connected and fixed to the other end of the central crossbeam 211 above the second sewing station from the other side, and the other ends of the third crossbeam 214 and the fourth crossbeam 215 are connected and fixed to the first leg 216 and the second leg 217 respectively.

[0047] Preferably, the gantry bracket 210 is provided with a triangular fixing plate 2110 at at least one connecting and fixing position between the central beam 211, the first beam 212, the second beam 213, the third beam 214, the fourth beam 215, the first leg 216, the second leg 217, the third leg 218 and the fourth leg 219 to increase the stability of the gantry bracket 210 at each connecting and fixing position.

[0048] In this embodiment, Figure 1 As shown, the sheet material sewing equipment further includes an equipment platform 100 , and the reciprocating transfer device 200 , the first sewing head 300 and the second sewing head 400 are all arranged on the equipment platform 100 .

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present invention rather than to limit them. Although the embodiments of the present invention are described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solutions of the embodiments of the present invention can still be modified or replaced by equivalents, and these modifications or equivalent replacements cannot cause the modified technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-head sheet sewing device, characterized in that: A first sewing station and a second sewing station are provided along a first direction, and the sheet material sewing equipment comprises: a reciprocating conveying device capable of reciprocating along a first direction between the first sewing station and the second sewing station to convey the sheet material from the first sewing station to the second sewing station; a first sewing head, corresponding to the first sewing station, for sewing the first side edge of the sheet; a second sewing head, corresponding to the second sewing station, for sewing the second side edge of the sheet; The first sewing head and the second sewing head are respectively located on both sides of the reciprocating conveying device along the second direction, and the first direction is perpendicular to the second direction.

2. The sheet material sewing device according to claim 1, characterized in that: The reciprocating transfer device includes a gantry bracket and a first reciprocating transfer mechanism and a second reciprocating transfer mechanism arranged in parallel on the gantry bracket. The first reciprocating transfer mechanism and the second reciprocating transfer mechanism are located above the first sewing station and the second sewing station, and are used to grab the opposite sides of the sheet when transferring the sheet.

3. The sheet material sewing device according to claim 2, characterized in that: The first reciprocating transfer mechanism and the second reciprocating transfer mechanism both include a transfer drive, a transfer slide, a transfer slide, a lifting drive and a material grabbing robot. The transfer slide is arranged parallel to the first direction, and the transfer slide is movably arranged on the transfer slide. The transfer drive is located on one end of the transfer slide and is connected to drive the transfer slide to move on the transfer slide; the lifting drive is arranged on the transfer slide, and the material grabbing robot is arranged on the lifting drive.

4. The sheet material sewing device according to claim 3, characterized in that: The material grabbing robot of the first reciprocating transfer mechanism and the material grabbing robot of the second reciprocating transfer mechanism are arranged opposite to each other along a first direction.

5. The sheet material sewing device according to claim 3, characterized in that: The material grabbing robot comprises a mounting bracket and a plurality of needle suction cups, each of which is mounted on the mounting bracket and can be adjusted in a mounting position along a second direction on the mounting bracket.

6. The sheet material sewing device according to claim 5, characterized in that: The mounting bracket is provided with a mounting slot extending along the second direction, and each needle suction cup is mounted and connected to the mounting bracket via a corresponding mounting piece; the mounting piece is provided with a mounting hole connected to the mounting slot via screws and bolts.

7. The sheet material sewing device according to claim 6, characterized in that: The mounting holes of each mounting piece extend along the first direction, so that the mounting position of each needle suction cup can be adjusted along the first direction on the mounting bracket.

8. The sheet material sewing device according to claim 2, characterized in that: The gantry bracket includes a central beam, a first beam, a second beam, a third beam, a fourth beam, a first leg, a second leg, a third leg, and a fourth leg. The central beam is arranged along the first direction and extends from above the first sewing station to above the second sewing station; the first beam, the second beam, the third beam and the fourth beam are all arranged along the second direction, wherein one end of the first beam and the second beam are respectively connected and fixed to the end of the central beam located above the first sewing station from both sides, and the other ends of the first beam and the second beam are respectively connected and fixed to the first leg and the second leg; one end of the third beam is connected and fixed to the middle of the central beam from one side, and one end of the fourth beam is connected and fixed to the other end of the central beam located above the second sewing station from the other side, and the other ends of the third beam and the fourth beam are respectively connected and fixed to the first leg and the second leg.

9. The sheet material sewing device according to claim 8, characterized in that: The gantry support is provided with a triangular fixing plate at at least one connecting and fixing position between the central beam, the first beam, the second beam, the third beam, the fourth beam, the first leg, the second leg, the third leg and the fourth leg.

10. The sheet material sewing device according to claim 1, characterized in that: The sheet material sewing equipment further comprises an equipment platform, and the reciprocating conveying device, the first sewing head and the second sewing head are all arranged on the equipment platform.