Heat exchanger and air conditioning system

By dividing the heat exchanger into multiple heat exchange units and using connectors to clamp it, the problem of difficulty in bending machine processing is solved, and more efficient heat exchange effect and reduced processing cost is achieved.

CN223242875UActive Publication Date: 2025-08-19JIANGSU TONGSHENG HEAT EXCHANGER
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Patent Information

Application Number
CN202422588148.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-19
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

When the existing bending heat exchangers are large in height, it is difficult to process through bending machines, resulting in increased processing costs.

Method used

The heat exchanger is divided into multiple heat exchange units, and a connecting member is provided between adjacent units. The connection member is equipped with a U-shaped groove facing opposite to clamp the heat exchange unit, which reduces the unit height and is fixed through limits to improve structural stability.

Benefits of technology

It reduces the processing difficulty and cost of heat exchangers, while improving the heat exchange effect and structural stability, and adapts to different heights of demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchangers, in particular to a heat exchanger and an air conditioning system. The heat exchanger comprises a connecting piece and a plurality of heat exchange units, the heat exchange units are arranged side by side in the height direction of the heat exchanger, and at least one part of plane projection of the heat exchange units in the height direction of the heat exchanger is in an arc shape. The connecting piece is arranged between two adjacent heat exchange units, a first U-shaped groove and a second U-shaped groove are formed in the connecting piece, the directions of groove openings of the first U-shaped groove and the second U-shaped groove are opposite, the first U-shaped groove sleeves and is clamped to the outer side face of one heat exchange unit, and the second U-shaped groove sleeves and is clamped to the outer side face of the other adjacent heat exchange unit. According to the heat exchanger and the air conditioning system, the problem that when the height of an existing heat exchanger is large, machining through a bending machine is difficult is solved.
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Description

Technical Field

[0001] The present application relates to the technical field of heat exchangers, and in particular to a heat exchanger and an air-conditioning system. Background Art

[0002] Bent heat exchangers are currently commonly used in air-conditioning systems to exchange heat with the outside world due to their compact structure, easy installation, and more efficient heat exchange efficiency.

[0003] In related technologies, bendable heat exchangers are often formed using a press brake. However, as the heat exchanger's dimensions change, the bending difficulty of the press brake also varies. For example, to ensure performance, the heat exchanger is often taller. This height easily causes the heat exchanger's dimensions to exceed the processing range of conventional press brakes, making the bending process more difficult and increasing the processing cost. Utility Model Content

[0004] Based on this, it is necessary to provide a heat exchanger and an air-conditioning system to solve the problem that it is difficult to process the existing heat exchanger through a bending machine when the heat exchanger itself is relatively high.

[0005] The present application provides a heat exchanger, which includes a connecting piece and a plurality of heat exchange units. The plurality of heat exchange units are arranged side by side along the height direction of the heat exchanger, and at least a portion of the plane projection of the heat exchange unit in the height direction of the heat exchanger is arc-shaped; the connecting piece is arranged between two adjacent heat exchange units, and a first U-shaped groove and a second U-shaped groove are provided on the connecting piece. The notches of the first U-shaped groove and the second U-shaped groove face opposite directions, and the first U-shaped groove is sleeved and clamped on the outer side surface of one of the heat exchange units, and the second U-shaped groove is sleeved and clamped on the outer side surface of another adjacent heat exchange unit.

[0006] In one embodiment, the connecting member includes a main body, a first fixing part and a second fixing part, and the opposite side surfaces of the main body are respectively fitted with the side surfaces of the two adjacent heat exchange units, one end of the first fixing part is connected to one side surface of the main body, and the other end extends in a direction away from the main body, and one end of the second fixing part is connected to the other side surface of the main body, and the other end extends in a direction away from the first fixing part; wherein the number of the first fixing part and / or the second fixing part is one or more, and the first fixing part forms the first U-shaped groove, and the second fixing part forms the second U-shaped groove.

[0007] In one embodiment, there are multiple connecting members, and the multiple connecting members are arranged at intervals along the extension direction of the heat exchange unit.

[0008] In one embodiment, the heat exchanger further includes foam, which is installed between two adjacent heat exchange units, and the two opposite side surfaces of the foam are respectively fitted with the two adjacent heat exchange units; wherein one side surface of the main body is fitted with the foam.

[0009] In one embodiment, at least one side surface of the foam is bonded to the corresponding heat exchange unit.

[0010] In one embodiment, the thicknesses of two adjacent heat exchange units are the same or different.

[0011] In one embodiment, the heat exchanger further includes a sleeve plate, which is provided at two opposite ends of the extension direction of the heat exchange unit and is connected to the plurality of heat exchange units.

[0012] In one embodiment, the two opposite ends of the heat exchanger along its own height direction are defined as a first end and a second end respectively; the heat exchanger further includes a tightening member, which is inserted into the outer side surfaces of the first end and the second end to tighten the corresponding heat exchange unit.

[0013] In one embodiment, the heat exchange unit is L-shaped, U-shaped, G-shaped or circular.

[0014] The present application also provides an air-conditioning system, which includes the heat exchanger described in any one of the above embodiments.

[0015] Compared to the prior art, the heat exchanger and air conditioning system provided by this application, by dividing the heat exchanger into multiple heat exchange units, can reduce the height of each heat exchange unit accordingly, thereby reducing the difficulty of bending each heat exchange unit. Thus, when multiple heat exchange units are arranged and combined to form a heat exchanger, the overall height of the heat exchanger can be increased, thereby improving the heat exchange effect, while also reducing the overall processing difficulty and cost of the heat exchanger. Furthermore, adjacent heat exchange units are connected by limited locking connectors, which can effectively fix the heat exchange units together, greatly improving the structural stability of the heat exchanger and facilitating its processing and transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the following briefly introduces the drawings required for use in the embodiments or the conventional technology descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A schematic structural diagram of a heat exchanger according to an embodiment of the present application;

[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 This is a schematic structural diagram of a connector according to an embodiment of the present application.

[0020] The symbols in the figure mean the following:

[0021] 100. Heat exchanger; 10. Connector; 101. First U-shaped groove; 102. Second U-shaped groove; 11. Main body; 12. First fixing part; 13. Second fixing part; 20. Heat exchange unit; 20a. First unit; 20b. Second unit; 21. Fin; 22. Heat exchange tube; 30. Foam; 40. Sleeve plate; 50. Fastener. DETAILED DESCRIPTION

[0022] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0023] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be a central component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of this application are for illustrative purposes only and do not represent the only implementation method.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0025] In this application, unless otherwise expressly specified or limited, a first feature being “above” or “below” a second feature may mean that the first feature is directly in contact with the second feature, or that the first feature and the second feature are indirectly in contact through an intermediate medium. Furthermore, a first feature being “above,” “above,” or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below,” “below,” or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0026] Unless otherwise defined, all technical and scientific terms used in the specification of this application have the same meaning as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used in the specification of this application includes any and all combinations of one or more of the relevant listed items.

[0027] Bent heat exchangers are currently commonly used in air-conditioning systems to exchange heat with the outside world due to their compact structure, easy installation, and more efficient heat exchange efficiency.

[0028] In related technologies, bendable heat exchangers are often formed using a press brake. However, as the heat exchanger's dimensions change, the bending difficulty of the press brake also varies. For example, to ensure performance, the heat exchanger is often taller. This height easily causes the heat exchanger's dimensions to exceed the processing range of conventional press brakes, making the bending process more difficult and increasing the processing cost.

[0029] See also Figure 1-Figure 3 In order to solve the problem that existing heat exchangers are difficult to process using a bending machine when they are relatively tall, the present application provides a heat exchanger 100, which includes a connector 10 and a plurality of heat exchange units 20. The plurality of heat exchange units 20 are arranged side by side along the height direction of the heat exchanger 100, and at least a portion of the planar projection of the heat exchange units 20 along the height direction of the heat exchanger 100 is in the shape of an arc. In other words, the heat exchange units 20 are a structure that is bent around a straight line parallel to the height direction of the heat exchange units 20. It should be noted that the height direction of the heat exchanger 100 is the arrangement direction of the plurality of heat exchange units 20, the extension direction of the heat exchanger 100 is the extension direction of the internal heat exchange tube 22, and the thickness direction of the heat exchanger 100 is perpendicular to the height direction and the extension direction of the heat exchanger 100.

[0030] Furthermore, the connecting member 10 is arranged between two adjacent heat exchange units 20, and a first U-shaped groove 101 and a second U-shaped groove 102 are provided on the connecting member 10. The groove openings of the first U-shaped groove 101 and the second U-shaped groove 102 are oriented in opposite directions, and the first U-shaped groove 101 is sleeved and clamped on the outer side surface of one of the heat exchange units 20, and the second U-shaped groove 102 is sleeved and clamped on the outer side surface of the other adjacent heat exchange unit 20.

[0031] It is understandable that by dividing the heat exchanger 100 into multiple heat exchange units 20, the present application can reduce the height of each heat exchange unit 20 accordingly, thereby reducing the difficulty of bending each heat exchange unit 20. In this way, when multiple heat exchange units 20 are arranged and combined to form the heat exchanger 100, the overall height of the heat exchanger 100 can be increased, thereby improving the heat exchange effect, and the overall processing difficulty and cost of the heat exchanger 100 can be reduced. In addition, adjacent heat exchange units 20 are connected by limited locking through the connector 10, which can effectively fix the heat exchange units 20, thereby greatly improving the structural stability of the heat exchanger 100 and facilitating the processing and transportation of the heat exchanger 100.

[0032] Specifically, if Figure 1 As shown, the heat exchange unit 20 in this embodiment is U-shaped. In other embodiments, the heat exchange unit 20 can also be bent into an L-shape, a G-shape, or a circular shape. In other words, the structure of the split heat exchange unit 20 and the connector 10 in this application can be applied to various different types of heat exchangers 100.

[0033] Typically, the heat exchange unit 20 includes fins 21 and heat exchange tubes 22. The fins 21 are arranged along the extension direction of the heat exchange tubes 22 and connected to the heat exchange tubes 22. Here, the extension direction of the heat exchange tubes 22 corresponds to the extension direction of the heat exchange unit 20, and the width direction of the fins 21 corresponds to the thickness direction of the heat exchange unit 20. The fins 21 can be connected to multiple rows of heat exchange tubes 22 along the thickness direction of the heat exchange unit 20.

[0034] For example, Figure 1 and Figure 2 As shown, this embodiment specifically includes two heat exchange units 20, defined herein as a first unit 20a and a second unit 20b. The fins 21 of the first unit 20a are provided with three rows of heat exchange tubes 22, while the fins 21 of the second unit 20b are provided with two rows of heat exchange tubes 22. In other embodiments, the heat exchange units 20 may also be provided with four, five, or even more rows of heat exchange tubes 22. To facilitate transportation and reduce the risk of damage from collisions, the outer sides of the multiple heat exchange units 20 are preferably flush.

[0035] In one embodiment, if Figure 2As shown, the thickness of two adjacent heat exchange units 20 can be the same or different. It is understood that each heat exchange unit 20 can achieve different heat exchange effects by varying the width of the internal fins 21 and the number of rows of corresponding heat exchange tubes 22. Furthermore, the dimensions of the first U-shaped groove 101 and the second U-shaped groove 102 on the connector 10 can be flexibly adjusted based on the thickness of the corresponding heat exchange unit 20, enabling a fixed connection between heat exchange units 20 of the same or different thicknesses, making the configuration of the heat exchanger 100 more flexible.

[0036] Furthermore, in one embodiment, Figure 1 As shown, the heat exchanger 100 further includes sleeve plates 40, which are disposed at opposite ends of the heat exchange unit 20 in the extension direction and are connected to the plurality of heat exchange units 20. The sleeve plates 40 are used to integrally fix the plurality of heat exchange units 20, thereby further improving the reliability of the overall connection of the heat exchanger 100.

[0037] In one embodiment, if Figure 3 As shown, the connector 10 includes a main body 11, a first fixing portion 12, and a second fixing portion 13. The two opposite side surfaces of the main body 11 are respectively in contact with the side surfaces of two adjacent heat exchange units 20. One end of the first fixing portion 12 is connected to one side surface of the main body 11, and the other end extends away from the main body 11. One end of the second fixing portion 13 is connected to the other side surface of the main body 11, and the other end extends away from the first fixing portion 12. The first fixing portion 12 forms a first U-shaped groove 101, and the second fixing portion 13 forms a second U-shaped groove 102. In this way, the connector 10 has a simple structure and is easy to process. The first fixing portion 12 and the second fixing portion 13 can reasonably set the size of the U-shaped groove according to the size of the heat exchange unit 20, thereby achieving a clamping effect on the heat exchange unit 20 and improving the stability of the overall connection.

[0038] Taking the first U-shaped groove 101 and the first unit 20a, and the second U-shaped groove 102 and the second unit 20b as an example, in order to further improve the reliability of the connection, in one embodiment, the number of the first fixing part 12 and / or the second fixing part 13 can be set to one or more.

[0039] For example, Figure 2 and Figure 3 As shown, in this embodiment, one first fixing portion 12 and two second fixing portions 13 are specifically provided. Of course, other numbers of first fixing portions 12 and second fixing portions 13 may also be used. The lengths of the first fixing portion 12 and the second fixing portion 13 may also be selected as appropriate according to the actual clamping effect, and are not limited here.

[0040] Furthermore, in one embodiment, there are multiple connectors 10, and the multiple connectors 10 are arranged at intervals along the extension direction of the heat exchange unit 20. In this way, the connection reliability of adjacent heat exchange units 20 is further improved.

[0041] In one embodiment, if Figure 1 As shown, the heat exchanger 100 is defined as having two opposite ends along its height direction, namely a first end and a second end. The heat exchanger 100 further includes a clamping member 50, which can be inserted into the outer side surface of the first end, or the outer side surface of the second end. Of course, the clamping member 50 can also be inserted into the outer side surfaces of both the first and second ends to clamp the corresponding heat exchange unit 20.

[0042] Since each heat exchange unit 20 is composed of multiple rows of fins 21, and connectors 10 are provided between adjacent heat exchange units 20, the connectors 10 can simultaneously clamp the fins 21 while connecting the adjacent heat exchange units 20. However, the multiple rows of fins 21 at the first and second ends are not secured by connectors 10 and have poor stability. Therefore, the present application further improves the installation stability between the fins 21 at both ends of the height of the heat exchanger 100 by providing clamping members 50 at the first and second ends.

[0043] In one embodiment, if Figure 1 and Figure 2 As shown, the heat exchanger 100 also includes foam 30, which is installed between two adjacent heat exchange units 20, with the opposite sides of the foam 30 respectively attached to the two adjacent heat exchange units 20. One side of the main body 11 is attached to the foam 30. The foam 30 has a certain degree of elasticity, which can act as a buffer, reducing the probability of damage due to vibration and collision during transportation, making the transportation process more convenient.

[0044] Furthermore, in one embodiment, at least one side surface of the foam 30 is bonded to the corresponding heat exchange unit 20. In this way, the connection between the foam 30 and the heat exchange unit 20 is more secure.

[0045] The present application also provides an air-conditioning system, which includes the heat exchanger 100 described in any one of the above embodiments.

[0046] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0047] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of patent protection for the present application shall be determined by the appended claims.

Claims

1. A heat exchanger, characterized in that: The heat exchanger comprises a connecting member (10) and a plurality of heat exchange units (20), wherein the plurality of heat exchange units (20) are arranged side by side along the height direction of the heat exchanger, and at least a portion of a plane projection of the heat exchange unit (20) in the height direction of the heat exchanger is in an arc shape; The connecting member (10) is arranged between two adjacent heat exchange units (20), and a first U-shaped groove (101) and a second U-shaped groove (102) are provided on the connecting member (10), wherein the groove openings of the first U-shaped groove (101) and the second U-shaped groove (102) face in opposite directions, and the first U-shaped groove (101) is sleeved and clamped on the outer side surface of one of the heat exchange units (20), and the second U-shaped groove (102) is sleeved and clamped on the outer side surface of the other adjacent heat exchange unit (20).

2. The heat exchanger according to claim 1, characterized in that The connecting member (10) comprises a main body (11), a first fixing portion (12) and a second fixing portion (13); two opposite side surfaces of the main body (11) are respectively fitted with side surfaces of two adjacent heat exchange units (20); one end of the first fixing portion (12) is connected to one side surface of the main body (11), and the other end extends in a direction away from the main body (11); one end of the second fixing portion (13) is connected to the other side surface of the main body (11), and the other end extends in a direction away from the first fixing portion (12); The number of the first fixing portion (12) and / or the second fixing portion (13) is one or more, and the first fixing portion (12) forms the first U-shaped groove (101), and the second fixing portion (13) forms the second U-shaped groove (102).

3. The heat exchanger according to claim 1, characterized in that There are a plurality of connecting members (10), and the connecting members (10) are arranged at intervals along the extension direction of the heat exchange unit (20).

4. The heat exchanger according to claim 2, characterized in that The heat exchanger further comprises a foam (30), wherein the foam (30) is installed between two adjacent heat exchange units (20), and two opposite side surfaces of the foam (30) are respectively arranged in contact with the two adjacent heat exchange units (20); Wherein, one side surface of the main body (11) is arranged in contact with the foam (30).

5. The heat exchanger according to claim 4, characterized in that At least one side surface of the foam (30) is bonded to the corresponding heat exchange unit (20).

6. The heat exchanger according to claim 1, characterized in that The thicknesses of two adjacent heat exchange units (20) are the same or different.

7. The heat exchanger according to claim 6, characterized in that The heat exchanger further comprises a sleeve plate (40), which is arranged at two opposite ends of the extension direction of the heat exchange unit (20) and is connected to a plurality of the heat exchange units (20).

8. The heat exchanger according to claim 6, characterized in that The two opposite ends of the heat exchanger along its height direction are defined as a first end and a second end respectively; The heat exchanger further comprises a clamping member (50), wherein the clamping member (50) is inserted into the outer side surface of the first end; and / or the clamping member (50) is inserted into the outer side surface of the second end to clamp the corresponding heat exchange unit (20).

9. The heat exchanger according to claim 1, characterized in that The heat exchange unit (20) is L-shaped, U-shaped, G-shaped or circular.

10. An air conditioning system, characterized in that: The heat exchanger comprises the heat exchanger according to any one of claims 1 to 9.