Smelting furnace lining loss monitoring and sensing device

Abstract

The utility model relates to the technical field of monitoring induction, and discloses a smelting furnace lining loss monitoring induction device which comprises a flame-retardant protective shell and a control switch, the control switch is fixedly installed on the inner wall of the flame-retardant protective shell, and the interior of the flame-retardant protective shell is rotationally connected with a door plate. A maintenance and inspection trigger assembly for convenient maintenance and treatment is arranged in the flame-retardant protective shell; the infrared temperature sensor is arranged in the flame-retardant protective shell, the influence of high temperature can be reduced when the infrared temperature sensor is installed and used in the smelting furnace, the infrared temperature sensor is installed on the inner wall of the edge of the furnace opening of the smelting furnace, and during maintenance and inspection, after the temperature in the smelting furnace is reduced, the infrared temperature sensor is started. The infrared temperature sensor is adjusted and pushed out to the outside of the flame-retardant protective shell, maintenance personnel can conveniently carry out overhaul operation, hands do not need to stretch into the smelting furnace and the flame-retardant protective shell, then the infrared temperature sensor can be maintained and calibrated regularly, and convenience of equipment management is optimized.

Description

Technical Field

[0001] The utility model relates to the technical field of monitoring induction, in particular to a smelting furnace lining loss monitoring induction device. Background Art

[0002] The lining of a smelting furnace refers to the refractory material layer inside the furnace. It is primarily used to protect the furnace structure, withstand high temperatures and chemical corrosion, and provide necessary thermal insulation for the smelting process. The quality and performance of the lining directly affect the efficiency, service life, and safety of the furnace. A wear monitoring sensor is a device used to monitor the wear and tear of the lining in real time. This device typically uses induction technology to assess the condition and remaining life of the lining by detecting parameters such as temperature, thickness, and electrical conductivity.

[0003] The gases and molten metal produced during the smelting process in a smelting furnace can be corrosive, eroding sensor materials and affecting their performance and lifespan. Under high temperatures and harsh environments, sensors are prone to damage and failure, making it impossible to accurately monitor the furnace's lining. This makes regular maintenance and calibration of sensors difficult, increasing the complexity of equipment management.

[0004] Therefore, a smelting furnace lining loss monitoring sensing device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a smelting furnace lining loss monitoring sensing device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a smelting furnace lining loss monitoring and sensing device, comprising a flame-retardant protective housing and a control switch, wherein the control switch is fixedly mounted on the inner wall of the flame-retardant protective housing, a door panel is rotatably connected to the interior of the flame-retardant protective housing, and a maintenance trigger assembly for convenient maintenance is provided inside the flame-retardant protective housing, wherein:

[0007] The maintenance and inspection trigger assembly includes a magnetic plate, which is fixedly connected to the inside of the flame retardant protective shell, and an iron block is fixedly connected to the lower inner wall of the door panel, and the iron block and the magnetic plate are located on the same longitudinal center line. Grooves are provided in the middle of both sides of the inner wall of the flame retardant protective shell, and the inner walls of the grooves on both sides are slidably connected with cross plates, and the middle of both sides of the cross plates are provided with toggle sleeves, and the bottom ends of the toggle sleeves on both sides are attached to the inner wall of the door panel. An infrared temperature sensor is provided above the cross plate, and right-angle grooves are provided on both sides of the inner wall of the flame retardant protective shell, and the outer wall of the door panel is slidably connected to the inner wall of the right-angle groove.

[0008] Preferably, a hook column is fixedly connected to the rear side of the inner wall of the flame retardant protective shell, a traction spring is fixedly connected to the outer wall of the hook column, and one end of the traction spring away from the hook column is fixedly connected to the bottom of the horizontal plate.

[0009] Preferably, a receiving seat is fixedly connected to the rear side of the inner wall of the flame-retardant protective shell, and the height of the inner wall of the receiving seat corresponds to the height of the horizontal plate.

[0010] Preferably, a clamping and positioning assembly for positioning and preventing deviation of the infrared temperature sensor is provided in the middle of the horizontal plate, wherein:

[0011] The clamping and positioning assembly includes a fan blade, which is rotatably connected to the bottom of the horizontal plate. The middle part of the fan blade passes through the horizontal plate and is fixedly connected to a special-shaped cam. Guide grooves are provided at the four corners of the top of the horizontal plate. The inner walls of the guide grooves on both sides are slidably connected to movable plates, and the middle parts of the outer walls of the movable plates on both sides are fixedly connected to connecting springs and are connected.

[0012] Preferably, both sides of the top of the movable plates on both sides are fixedly connected with clamping blocks, and the inner walls of the clamping blocks on both sides are attached to the outer wall of the infrared temperature sensor.

[0013] Preferably, the control switch is electrically connected to the magnetic plate, the infrared temperature sensor and the fan blades.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. By placing the infrared temperature sensor inside the flame-retardant protective housing, the impact of high temperature can be reduced when installed and used inside the smelting furnace. The infrared temperature sensor is installed on the inner wall of the furnace mouth edge of the smelting furnace. During maintenance and inspection, after the temperature inside the smelting furnace drops, the infrared temperature sensor is adjusted and pushed out of the flame-retardant protective housing. This makes it easier for maintenance personnel to perform inspections without having to reach into the smelting furnace and the flame-retardant protective housing. This allows for regular maintenance and calibration of the infrared temperature sensor, thereby optimizing the convenience of equipment management.

[0016] 2. By setting a clamping and positioning component for the infrared temperature sensor, it is ensured that it can be sufficiently stable during the process of adjustment, extension and retraction to prevent it from slipping and causing damage. In addition, it can drive the fan blades to rotate inside the flame retardant protective shell during the adjustment process to blow away the high internal heat, so that the internal accumulated heat can be discharged in real time, avoiding affecting the infrared temperature sensor and thus extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of the overall device of the utility model;

[0018] Figure 2 This is a side view schematic diagram of the overall device of the utility model;

[0019] Figure 3 For this utility model Figure 2 A magnified schematic diagram of point A in the middle;

[0020] Figure 4 This is a vertical cross-sectional diagram of the flame-retardant protective housing of the present invention;

[0021] Figure 5 For this utility model Figure 4 A magnified schematic diagram of point B in the middle;

[0022] Figure 6 This is a schematic diagram of the closed state of the entire device of the utility model.

[0023] In the picture:

[0024] 1. Flame retardant protective shell; 2. Control switch; 3. Door panel;

[0025] The maintenance and inspection trigger assembly includes: 41, magnetic plate; 42, iron block; 43, toggle sleeve; 44, horizontal plate; 45, groove; 46, infrared temperature sensor; 47, right-angle groove; 48, hook column; 49, traction spring; 410, receiving seat;

[0026] The clamping and positioning assembly includes: 51, fan blade; 52, special-shaped cam; 53, movable plate; 54, connecting spring; 55, guide groove; 56, clamping block. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figures 1 to 6 , is an embodiment provided by the utility model: a smelting furnace lining loss monitoring sensing device, comprising a flame retardant protective housing 1 and a control switch 2, the control switch 2 being fixedly mounted on the inner wall of the flame retardant protective housing 1, the interior of the flame retardant protective housing 1 being rotatably connected to a door panel 3, and the interior of the flame retardant protective housing 1 being provided with a maintenance trigger component for convenient maintenance processing, wherein:

[0029] The maintenance and inspection trigger assembly includes a magnetic plate 41, which is fixedly connected to the inside of the flame-retardant protective shell 1. An iron block 42 is fixedly connected to the lower inner wall of the door panel 3. The iron block 42 and the magnetic plate 41 are located on the same longitudinal center line. Grooves 45 are provided in the middle of both sides of the inner wall of the flame-retardant protective shell 1. The inner walls of the grooves 45 on both sides are slidably connected with cross plates 44. The middle of both sides of the cross plates 44 are sleeved with toggle sleeves 43. The bottom ends of the toggle sleeves 43 on both sides are attached to the inner wall of the door panel 3. An infrared temperature sensor 46 is provided above the cross plates 44. Right-angle grooves 47 are provided on both sides of the inner wall of the flame-retardant protective shell 1. The outer wall of the door panel 3 is slidably connected to the inner wall of the right-angle groove 47.

[0030] Wherein: the material of the flame retardant protective shell 1 is set to silicon carbide;

[0031] Better: the flame retardant protective shell 1 and the infrared temperature sensor 46 are installed at the edge of the inner wall of the furnace mouth of the smelting furnace. The infrared temperature sensor 46 is stored inside the flame retardant protective shell 1 during the process of monitoring and sensing the loss of the lining of the smelting furnace to avoid being affected by high temperature. When the infrared temperature sensor 46 needs to be maintained and inspected, the magnetic plate 41 can be energized by the control switch 2, and then the iron block 42 can be attracted to drive the door panel 3 to be converted from a vertical state to an inclined state along the right-angle groove 47. As the door panel 3 tilts and moves, its inner wall will come into contact with the toggle sleeves 43 on both sides, squeezing it into an inclined state, and then the horizontal plate 44 can be pushed outward along the groove 45, so that the infrared temperature sensor 46 can be pushed out to the outside of the flame retardant protective shell 1.

[0032] A hook post 48 is fixedly connected to the rear side of the inner wall of the flame-retardant protective housing 1. A traction spring 49 is fixedly connected to the outer wall of the hook post 48. The end of the traction spring 49 away from the hook post 48 is fixedly connected to the bottom of the horizontal plate 44. A receiving seat 410 is fixedly connected to the rear side of the inner wall of the flame-retardant protective housing 1. The inner wall height of the receiving seat 410 corresponds to the height of the horizontal plate 44.

[0033] Wherein: the hook 48 and the receiving seat 410 are located on the same longitudinal straight line;

[0034] Better: As the horizontal plate 44 moves outward, the traction spring 49 will be tensilely deformed, and with the cooperation of the hook column 48, the movement of the horizontal plate 44 can be more stable. The setting of the receiving seat 410 can dock with the horizontal plate 44 when it is reversed and recovered to the inside of the flame retardant protective shell 1, making the top placement more stable.

[0035] A clamping and positioning assembly for positioning and preventing deviation of the infrared temperature sensor 46 is provided in the middle of the horizontal plate 44, wherein:

[0036] The clamping and positioning assembly includes a fan blade 51, which is rotatably connected to the bottom of the horizontal plate 44. The middle part of the fan blade 51 passes through the horizontal plate 44 and is fixedly connected to a special-shaped cam 52. Guide grooves 55 are provided at the four corners of the top of the horizontal plate 44. The inner walls of the guide grooves 55 on both sides are slidably connected to movable plates 53. The middle parts of the outer walls of the movable plates 53 on both sides are fixedly connected to connecting springs 54 and connected. Clamping blocks 56 are fixedly connected to both sides of the top of the movable plates 53 on both sides. The inner walls of the clamping blocks 56 on both sides are attached to the outer walls of the infrared temperature sensor 46. The control switch 2 is electrically connected to the magnetic plate 41, the infrared temperature sensor 46 and the fan blade 51.

[0037] Among them: the special-shaped cam 52 is a symmetrical staggered splicing arrangement of two semicircular wheels, and the vertical section of the movable plate 53 is π-shaped;

[0038] Better: by controlling the switch 2 to control the fan blade 51 to rotate at the bottom of the horizontal plate 44, it can drive the special-shaped cam 52 to rotate. After it rotates ninety degrees from the horizontal state, its outer walls on both sides can push the movable plates 53 on both sides to move on the inner walls of the guide groove 55. The connecting springs 54 on both sides can limit the movable plates 53 on both sides to avoid sliding deviation, complete the adjustment of the spacing size, and then firmly fix the infrared temperature sensor 46.

[0039] The above implementation works as follows:

[0040] The steps for running the job are as follows:

[0041] The flame retardant protective housing 1 and the infrared temperature sensor 46 are installed at the edge of the inner wall of the furnace mouth of the smelting furnace. In the process of monitoring and sensing the loss of the lining of the smelting furnace, the infrared temperature sensor 46 is stored in the interior of the flame retardant protective housing 1 to avoid being affected by high temperature. When it is necessary to perform maintenance and inspection on the infrared temperature sensor 46, the magnetic plate 41 can be energized by the control switch 2, and then the iron block 42 can be attracted to drive the door panel 3 to be converted from a vertical state to an inclined state along the right-angle groove 47. As the door panel 3 tilts, its inner wall will come into contact with the toggle sleeves 43 on both sides, squeezing it into an inclined state, so that the horizontal plate 44 can be moved. The infrared temperature sensor 46 is pushed outward along the groove 45 to the outside of the flame-retardant protective housing 1. As the horizontal plate 44 moves outward, the traction spring 49 is stretched and deformed. With the cooperation of the hook column 48, the movement of the horizontal plate 44 is made more stable. The receiving seat 410 is provided to dock with the horizontal plate 44 when it is reversely recovered into the flame-retardant protective housing 1, making the top placement more stable and facilitating maintenance operations for maintenance personnel without having to reach into the smelting furnace and the flame-retardant protective housing 1. The infrared temperature sensor 46 can be regularly maintained and calibrated, thereby optimizing the convenience of equipment management.

[0042] By controlling the switch 2 to control the fan blades 51 to rotate at the bottom of the horizontal plate 44, the special-shaped cam 52 can be driven to rotate. After it rotates ninety degrees from the horizontal state, the outer walls on both sides can push the movable plates 53 on both sides to move on the inner walls of the guide groove 55. The connecting springs 54 on both sides can limit the movable plates 53 on both sides to avoid sliding deviation, complete the adjustment of the spacing size, and then firmly fix the infrared temperature sensor 46 to ensure that it can be sufficiently stable during the adjustment, push out and retract, and prevent it from slipping and causing damage. In addition, during the adjustment process, the fan blades 51 can be driven to rotate inside the flame retardant protective shell 1 to blow away the higher internal heat, so that the internal accumulated heat can be discharged in real time to avoid affecting the infrared temperature sensor 46, thereby extending its service life.

[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smelting furnace lining loss monitoring sensing device, characterized by: The invention comprises a flame retardant protective housing (1) and a control switch (2), wherein the control switch (2) is fixedly mounted on the inner wall of the flame retardant protective housing (1), a door panel (3) is rotatably connected to the interior of the flame retardant protective housing (1), and a maintenance trigger component for convenient maintenance and processing is provided inside the flame retardant protective housing (1), wherein: The maintenance and inspection trigger assembly includes a magnetic plate (41), which is fixedly connected to the inside of the flame retardant protective shell (1); an iron block (42) is fixedly connected to the lower inner wall of the door panel (3); the iron block (42) and the magnetic plate (41) are located on the same longitudinal center line; grooves (45) are provided in the middle of both sides of the inner wall of the flame retardant protective shell (1); the inner walls of the grooves (45) on both sides are slidably connected to a transverse plate (44); the middle of both sides of the transverse plate (44) are sleeved with a toggle sleeve (43); the bottom ends of the toggle sleeves (43) on both sides are attached to the inner wall of the door panel (3); an infrared temperature sensor (46) is provided above the transverse plate (44); right-angle grooves (47) are provided on both sides of the inner wall of the flame retardant protective shell (1); the outer wall of the door panel (3) is slidably connected to the inner wall of the right-angle groove (47).

2. The smelting furnace lining loss monitoring sensing device according to claim 1, characterized in that: A hook column (48) is fixedly connected to the rear side of the inner wall of the flame retardant protective shell (1), a traction spring (49) is fixedly connected to the outer wall of the hook column (48), and one end of the traction spring (49) away from the hook column (48) is fixedly connected to the bottom of the horizontal plate (44).

3. The smelting furnace lining loss monitoring sensing device according to claim 2, characterized in that: A receiving seat (410) is fixedly connected to the rear side of the inner wall of the flame-retardant protective shell (1), and the height of the inner wall of the receiving seat (410) corresponds to the height of the transverse plate (44).

4. The smelting furnace lining loss monitoring sensing device according to claim 3 is characterized in that: A clamping and positioning assembly for positioning and preventing the infrared temperature sensor (46) from deflecting is provided in the middle of the transverse plate (44), wherein: The clamping and positioning assembly includes a fan blade (51), which is rotatably connected to the bottom of the horizontal plate (44), and the middle part of the fan blade (51) passes through the horizontal plate (44) and is fixedly connected to a special-shaped cam (52), and guide grooves (55) are provided at the four corners of the top of the horizontal plate (44), and the inner walls of the guide grooves (55) on both sides are slidably connected to movable plates (53), and the middle parts of the outer walls of the movable plates (53) on both sides are fixedly connected to connecting springs (54) and are connected to each other.

5. The smelting furnace lining loss monitoring sensing device according to claim 4, characterized in that: The tops of the movable plates (53) on both sides are fixedly connected with clamping blocks (56), and the inner walls of the clamping blocks (56) on both sides are attached to the outer walls of the infrared temperature sensor (46).

6. The smelting furnace lining loss monitoring sensing device according to claim 1, characterized in that: The control switch (2) is electrically connected to the magnetic plate (41), the infrared temperature sensor (46) and the fan blade (51).

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