Finished roll periodic defect inspection equipment
By designing a simplified finished roll periodic defect inspection equipment, the combination of retractable pillars and xenon lamps is used to solve the problems of high-end equipment costs and poor low-end equipment effects, and efficient inspection of periodic defects in darkrooms is achieved, reducing equipment costs and improving inspection results.
Patent Information
- Application Number
- CN202422164031.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing periodic defect inspection equipment for finished rolls has the problem that high-end equipment is expensive and large in size and difficult to enter a narrow dark room, and low-end equipment cannot effectively inspect periodic defects.
A simple finished roll periodic defect inspection device including a first clamping unit, a second clamping unit, a xenon lamp and an observation table is designed. The clamping height and width are adjusted using a retractable strut, a steel core and a rotating wrench. The xenon lamp illuminates the film at 45°, and the operator observes the defects on the observation table.
It realizes flexible installation in the darkroom, reduces costs, and can effectively check periodicity and other defects, improves inspection efficiency, and avoids customer complaints and company reputation losses caused by the outflow of defective finished product rolls.
Smart Images
Figure CN223244405U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of defect inspection equipment, and in particular to a device for periodic defect inspection of finished product rolls. Background Art
[0002] Visual inspection of finished polyester film rolls is the final step before packaging. For mid- to high-end films with stringent appearance requirements, periodic inspections are crucial. Periodic defects are often small and sparse, exhibiting a stable, periodic distribution longitudinally and covering a wide area, significantly impacting the film's appearance quality. Treating periodic defects as merely ordinary defects not only fails to accurately assess their impact on the entire roll, but also increases customer complaints once defective rolls are shipped, impacting the company's overall quality reputation. Existing equipment for periodic defect inspection of finished rolls presents two extremes. High-end equipment is fully equipped to handle a wide range of defects and boasts a high degree of automation. However, its high cost prohibits many manufacturers, and its bulky design makes it difficult to fit into relatively narrow darkrooms. Lower-end equipment, however, is overly simplistic, using only a horizontal bar and a few light tubes to construct an inspection platform. This ineffective inspection process also makes it impossible to locate periodic defects through retrospective review. Utility Model Content
[0003] (1) Technical problems to be solved
[0004] The present application provides a device for periodic defect inspection of finished product rolls to solve the problems in the above-mentioned background technology.
[0005] (2) Technical solution
[0006] The present application provides a finished product roll periodic defect inspection device, which is installed in a darkroom and is used to inspect periodic defects of a finished polyester film roll; the finished product roll periodic defect inspection device includes:
[0007] a first clamping group, wherein the first clamping group is used to clamp the polyester film finished roll;
[0008] a second clamping group, the second clamping group being used to clamp the paper tube and pull the polyester film to move so that the polyester film is wound around the paper tube;
[0009] A xenon lamp is used to illuminate the polyester film so that an operator can observe periodic defects of the polyester film.
[0010] Furthermore, the first clamper group and the second clamper group each include two clampers; the clampers include:
[0011] a retractable support column, the retractable support column being used to adjust the height of the clamp;
[0012] A steel core connected to the top of the retractable support and used for clamping the polyester film finished roll or paper tube;
[0013] A rotary wrench is connected to the top end of the telescopic support and is used to drive the steel core to rotate.
[0014] Furthermore, the steel core includes a first steel core and a second steel core, and a diameter of the first steel core is smaller than a diameter of the second steel core.
[0015] Furthermore, the holder further comprises:
[0016] A fixing hole, the fixing hole being provided on the telescopic support and being used to fix the height of the telescopic support;
[0017] A movable roller is connected to the bottom end of the telescopic support and is used to adjust the width between the two clamps.
[0018] Furthermore, the height difference and spacing distance between the first clamper group and the second clamper group are equal.
[0019] Furthermore, the xenon lamp is installed on the top of the darkroom.
[0020] Furthermore, the angle between the light of the xenon lamp and the polyester film is 45°.
[0021] Furthermore, the finished product roll periodic defect inspection device further includes:
[0022] An observation table is located between the first clamper group and the second clamper group, and is used for the operator to observe periodic defects of the polyester film.
[0023] (3) Beneficial effects
[0024] The above technical solution of this application has the following advantages:
[0025] The device for periodic defect inspection of finished rolls provided in this application combines a first clamping assembly, a second clamping assembly, and a xenon lamp in a darkroom to form a simplified, fully functional, periodic defect inspection system. This system not only allows for flexible adjustment of position in the darkroom environment but also fully detects periodic and other defects while reducing costs. The device features a simple structure and easy installation, with flexible adjustment of installation modes based on the environment and sample. The inspection method is simple and highly adaptable. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0027] Figure 1 Schematic diagram of the equipment for periodic defect inspection of finished product rolls provided for this application;
[0028] Figure 2 A schematic diagram of the clamp provided for this application;
[0029] Figure 3 Schematic diagram of the application of the finished product roll periodic defect inspection equipment provided in this application.
[0030] Figure numerals: 1. first clamp group; 2. second clamp group; 3. xenon lamp; 4. clamp; 41. retractable support; 42. steel core; 421. first steel core; 422. second steel core; 43. rotary wrench; 44. fixing hole; 45. movable roller; 5. observation table. DETAILED DESCRIPTION
[0031] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0032] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting this application. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0033] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0034] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in conjunction with the embodiment is included in one or more embodiments of the present application. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more but not all embodiments," unless otherwise specifically emphasized.
[0035] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0036] The embodiment of the present application provides a finished product roll periodic defect inspection device, which is installed in a darkroom and is used to inspect the periodic defects of the finished polyester film roll. Figure 1 As shown, the finished roll periodic defect inspection equipment includes: a first clamper group 1, the first clamper group 1 is used to clamp the polyester film finished roll; a second clamper group 2, the second clamper group 2 is used to clamp the paper tube and pull the polyester film to move so that the polyester film is wrapped around the paper tube; a xenon lamp 3, the xenon lamp 3 is used to irradiate the polyester film so that the operator can observe the periodic defects of the polyester film.
[0037] like Figure 2 As shown, in some embodiments, the first clamper group 1 and the second clamper group 2 each include two clampers 4; the clamper 4 includes: a retractable support 41, the retractable support 41 is used to adjust the height of the clamper 4; a steel core 42, the steel core 42 is connected to the top of the retractable support 41, and is used to clamp the polyester film finished roll or paper tube; a rotary wrench 43, the rotary wrench 43 is connected to the top of the retractable support 41, and is used to drive the steel core 42 to rotate.
[0038] like Figure 2 As shown, in some embodiments, the steel core 42 includes a first steel core 421 and a second steel core 422 , and the diameter of the first steel core 421 is smaller than the diameter of the second steel core 422 .
[0039] like Figure 2 As shown, in some embodiments, the clamp 4 also includes: a fixing hole 44, which is arranged on the retractable pillar 41 and is used to fix the height of the retractable pillar 41; and a movable roller 45, which is connected to the bottom end of the retractable pillar 41 and is used to adjust the width between the two clamps 4.
[0040] In some embodiments, the height difference and the spacing distance between the first gripper group 1 and the second gripper group 2 are equal.
[0041] In some embodiments, the xenon lamp 3 is installed on the top of the darkroom.
[0042] In some embodiments, the angle between the light of the xenon lamp 3 and the polyester film is 45°.
[0043] like Figure 1 As shown, in some embodiments, the finished roll periodic defect inspection equipment further includes: an observation table 5, wherein the observation table 5 is located between the first clamper group 1 and the second clamper group 2, and is used for the operator to observe the periodic defects of the polyester film.
[0044] In practice, the finished roll periodic defect inspection equipment primarily consists of a first gripper assembly, a second gripper assembly, a xenon lamp, and an observation table. This equipment is installed in a darkroom and can be freely arranged to suit the room's size.
[0045] The clamp is connected by a retractable support, a fixed hole, a first steel core, a second steel core, and a movable roller. The retractable support can adjust the height of the clamp, the fixed hole can fix the adjusted height, the first steel core and the second steel core can fix 3-inch and 6-inch paper tubes respectively, and the movable roller can be flexibly adjusted according to the width of the paper tube.
[0046] The two sets of clamps respectively clamp the finished polyester film roll and the paper tube. The height difference and spacing between the two sets of clamps are kept consistent, so that the light of the xenon lamp can be irradiated on the film at 45 degrees. The steel core is rotated by the rotating wrench, so that the film on the paper tube can be moved in a certain direction. The xenon lamp is installed on the top of the darkroom, and the light is irradiated on the film at 45 degrees, which is projected onto the observation table. The operator can observe the status of the film on the observation table.
[0047] Use a trolley to transport the polyester film finished roll sample to be tested to the darkroom, adjust the height and width of the first clamp group to be consistent with the height and width of the paper tube on the sample, fix the sample paper tube on the first clamp group, adjust the height and width of the second clamp group according to the height and width of the second clamp group, so that the film movement direction and the xenon lamp irradiation direction form a 45° angle, install the same specification paper tube on the second clamp group, stick tape on it, and pull the sample film onto the paper tube on the second clamp group.
[0048] After gluing, turn on the xenon lamp and turn off the lighting. One person uses a rotary wrench to rotate the steel core on the second clamping group, so that the film moves toward the paper tube clamped by the second clamping group and is wrapped around the paper tube. Figure 3As shown. One person stands in front of the observation table, observes the film, and marks defects on the film with a marker. After observing one side, the reel direction can be adjusted to observe the other side of the film.
[0049] The finished roll periodic defect inspection equipment provided in this application cleverly connects a xenon lamp, a rewinding stand, an unwinding stand, an observation platform, and other equipment in a darkroom to form a simplified, fully functional, periodic defect inspection system for finished rolls. This equipment not only allows for flexible adjustment in the darkroom environment but also fully detects periodic and other defects. This reduces costs, increases device penetration, and increases the probability of defect detection, thus minimizing losses for companies.
[0050] Those skilled in the art will clearly understand that, for the convenience and brevity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In actual applications, the above-mentioned functions can be distributed and completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically alone, or two or more units can be integrated into one unit. In addition, the specific names of the functional units and modules are only for the purpose of distinguishing each other and are not used to limit the scope of protection of this application.
[0051] It should be noted that the various embodiments in this specification are described in a progressive manner. Reference can be made to the same or similar parts between the various embodiments. Each embodiment focuses on the differences from other embodiments. This application is not limited to the specific structures described above and shown in the figures. Furthermore, for the sake of brevity, detailed descriptions of known methods and technologies are omitted here.
[0052] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present application, and should all be included in the scope of protection of the present application.
Claims
1. A finished product roll periodic defect inspection device, characterized in that: Installed in a darkroom, it is used to inspect the periodic defects of polyester film finished rolls; the finished roll periodic defect inspection equipment includes: a first clamping group, wherein the first clamping group is used to clamp the polyester film finished roll; a second clamping group, the second clamping group being used to clamp the paper tube and pull the polyester film to move so that the polyester film is wound around the paper tube; A xenon lamp is used to illuminate the polyester film so that an operator can observe periodic defects of the polyester film.
2. The finished product roll periodic defect inspection device according to claim 1, characterized in that: The first clamper group and the second clamper group each include two clampers; the clampers include: a retractable support column, the retractable support column being used to adjust the height of the clamp; A steel core connected to the top of the retractable support and used for clamping the polyester film finished roll or paper tube; A rotary wrench is connected to the top end of the telescopic support and is used to drive the steel core to rotate.
3. The finished product roll periodic defect inspection device according to claim 2, characterized in that: The steel core includes a first steel core and a second steel core, wherein a diameter of the first steel core is smaller than a diameter of the second steel core.
4. The equipment for periodic defect inspection of finished product rolls according to claim 2, characterized in that: The holder further comprises: A fixing hole, the fixing hole being provided on the telescopic support and being used to fix the height of the telescopic support; A movable roller is connected to the bottom end of the telescopic support and is used to adjust the width between the two clamps.
5. The finished product roll periodic defect inspection device according to claim 1, characterized in that: The height difference and spacing distance between the first clamper group and the second clamper group are equal.
6. The finished product roll periodic defect inspection device according to claim 1, characterized in that: The xenon lamp is installed on the top of the dark room.
7. The equipment for periodic defect inspection of finished product rolls according to claim 1, characterized in that: The included angle between the light of the xenon lamp and the polyester film is 45°.
8. The equipment for periodic defect inspection of finished product rolls according to claim 1, wherein: The finished product roll periodic defect inspection device also includes: An observation table is located between the first clamper group and the second clamper group, and is used for the operator to observe periodic defects of the polyester film.