Power supply module aging test device
Through the automated control of multi-channel electronic load instruments and PLC controllers, combined with lift plates and clamping devices, efficient automation of power module aging test is achieved, and the inefficiency problem caused by manual disassembly of power sources in the prior art is solved.
Patent Information
- Application Number
- CN202421510166.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing power aging test device needs to be manually disassembled and reconnected in the event of a power supply failure, resulting in inefficient testing.
The combination of multi-channel electronic load instrument, hub box and copper rod is adopted to realize automatic plug-in and disconnect power interface, combined with the PLC controller to automatically switch the faulty power supply, and use lifting plate and clamping device to achieve stable positioning and replacement of the power supply.
Improve the working efficiency of power aging test, ensure that the faulty power supply does not affect the normal testing of other power supplies, and simplifies the power replacement process.
Smart Images

Figure CN223244782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply aging testing, in particular to a power supply module aging testing device. Background Art
[0002] In the field of power supplies, aging tests are required before power supplies leave the factory. The existing test usually involves directly powering on the power supply with a load for aging. If the power supply works continuously for a period of time without failure and all parameters are stable, it is considered a qualified product.
[0003] An existing power supply aging test device (publication number: CN215728703U) has at least the following disadvantages: the device connects a power supply to a power supply test module, and cooperates with the mutual connection of the power supply test modules at each level, so that the power supply at the upper level can provide power to the power supply at the lower level for testing. However, if a power supply fails during the test, the subsequent power supplies of the power supply will no longer be able to receive power for testing, resulting in the need for staff to disassemble the power supply and reconnect a new power supply. In addition, the connection of the power supply requires manual docking, and the docking speed is slow, thereby affecting the test efficiency. For this reason, the present utility model is proposed. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a power module aging test device.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A power module aging test device includes a base, wherein a test assembly is provided on the top surface of the base, the test assembly includes a test box fixed to the top surface of the base, a multi-channel electronic load meter and a PLC controller are respectively fixed on the top surface of the test box, a junction box is fixed inside the test box, and the junction box is electrically connected to the electronic load meter, an insulating plate is provided on the inner bottom surface of the test box, a plurality of copper rods are passed through and fixedly inserted on the top surface of the insulating plate, the output lines of the junction box are connected to the top ends of the copper rods, and a plurality of lifting plates are provided on the top surface of the base.
[0007] As a further solution of the present invention, a support frame is fixed to the top surface of the base, and a number of threaded rods are threadedly connected to the top surface of the support frame. A square hole is opened on the top surface of the threaded rod, and the threaded rod is rotatably connected to the bottom surface of the lifting plate. A rodless cylinder is also fixed to the top surface of the rodless cylinder slider, and an electric push rod is fixed to the top end of the electric push rod telescopic rod, and a drive motor is fixed to one end of the drive motor output shaft. A square rod is fixed.
[0008] As a further solution of the present invention, the top surface of the lifting plate is fixed with fixed plates along the length direction and the width direction respectively, and the top surface of the lifting plate is provided with sliding grooves along the length direction and the width direction respectively, a rebound rod is fixed inside the sliding groove, and the outer wall of the rebound rod is movably sleeved with a clamping plate, and a spring is provided between the clamping plate and the inner side of the sliding groove, and the spring is movably sleeved with the outer wall of the rebound rod.
[0009] As a further solution of the present invention, limiting rods are fixed at the four corners of the bottom surface of the lifting plate, and the limiting rods are slidably inserted into the top surface of the support frame.
[0010] As a further solution of the present invention, the insulating plate is an acrylic plate, which is detachably mounted to the inner bottom surface of the test box by bolts, and the output line of the junction box is fixed to the top of the copper rod by nuts.
[0011] As a further solution of the present invention, the front side of the test box is connected to a protective door via a hinge, and the left and right sides of the protective door are locked to the test box via buckles.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] By setting up a multi-channel electronic load meter, a junction box and a copper rod, multiple power supplies can be tested simultaneously. During the test, the copper rod can be automatically connected to the power interface end, and no manual docking is required, which increases work efficiency. When a power supply failure is detected during the test, the connection between the power supply and the copper rod can be automatically disconnected without affecting the normal testing of other power supplies. At the same time, the faulty power supply can be removed and replaced with a new power supply for testing, ensuring test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a power module aging test device proposed by the present invention;
[0015] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of a test box of a power module aging test device proposed by the present invention;
[0016] Figure 3 for Figure 2 A is an enlarged schematic diagram of the local three-dimensional structure of the middle part;
[0017] Figure 4 for Figure 2 A magnified schematic diagram of the local three-dimensional structure of B.
[0018] In the figure: 1. Base; 2. Test box; 201. Insulation board; 202. Copper rod; 203. Lifting plate; 204. Support frame; 205. Threaded rod; 206. Rodless cylinder; 207. Electric push rod; 208. Drive motor; 209. Square rod; 210. Square hole; 3. Fixed plate; 301. Sliding groove; 302. Rebound rod; 303. Clamping plate; 4. Limit rod; 5. Protective door. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0022] like Figure 1-Figure 4 As shown, a power module aging test device includes a base 1, and a test assembly is provided on the top surface of the base 1. The test assembly includes a test box 2 fixed to the top surface of the base 1, and a multi-channel electronic load meter and a PLC controller are respectively fixed on the top surface of the test box 2. A junction box is fixed inside the test box 2, and the junction box is electrically connected to the electronic load meter. An insulating plate 201 is provided on the bottom surface of the inner part of the test box 2, and a plurality of copper rods 202 are passed through and fixedly inserted on the top surface of the insulating plate 201. The output line of the junction box is connected to the top of the copper rod 202, and a plurality of lifting plates 203 are provided on the top surface of the base 1.
[0023] like Figure 2-Figure 4As shown, in this embodiment, a support frame 204 is fixed to the top surface of the base 1, and a plurality of threaded rods 205 are threadedly connected to the top surface of the support frame 204. A square hole 210 is opened on the top surface of the threaded rod 205, and the threaded rod 205 is rotatably connected to the bottom surface of the lifting plate 203. A rodless cylinder 206 is also fixed to the top surface of the slider of the rodless cylinder 206. An electric push rod 207 is fixed to the top surface of the slider of the rodless cylinder 206. A drive motor 208 is fixed to one end of the telescopic rod of the electric push rod 207, and a square rod 209 is fixed to one end of the output shaft of the drive motor 208. By setting up a multi-channel electronic load meter, a junction box and a copper rod 202, multiple power supplies can be tested simultaneously, and the copper rod 202 can be automatically plugged into the power interface end during testing, without the need for manual docking, thereby increasing work efficiency. When a power supply fault is detected, the connection between the power supply and the copper rod 202 can be automatically disconnected without affecting the normal testing of other power supplies. At the same time, the faulty power supply can be removed and replaced with a new power supply for testing, thereby ensuring test efficiency.
[0024] like Figure 2-Figure 4 When the cam 303 is unlocked, the cam 303 is unlocked, and the cam 303 is unlocked, so that the cam 303 can be unlocked.
[0025] like Figure 2-Figure 4 As shown, in this embodiment, limiting rods 4 are fixed at the four corners of the bottom surface of the lifting plate 203, and the limiting rods 4 and the top surface of the support frame 204 are slidably inserted. By slidably inserting the limiting rods 4 and the top surface of the support frame 204, the lifting and lowering of the lifting plate 203 is limited, making the lifting and lowering of the lifting plate 203 more stable.
[0026] like Figure 2-Figure 4As shown, in this embodiment, the insulating plate 201 is an acrylic plate, and the insulating plate 201 is detachably mounted on the inner bottom surface of the test box 2 by bolts, and the output line of the junction box is fixed to the top of the copper rod 202 by nuts. By setting the insulating plate 201 to be detachably mounted on the inner bottom surface of the test box 2 by bolts, the output line of the junction box is fixed to the top of the copper rod 202 by nuts, so that the insulating plate 201 and the copper rod 202 can be disassembled and replaced, and different insulating plates 201 and copper rods 202 can be replaced when different types of power supplies need to be tested, and the PLC controller is electrically connected to the rodless cylinder 206, the electric push rod 207, the drive motor 208 and the multi-channel electronic load meter respectively.
[0027] like Figure 2-Figure 4 As shown, in this embodiment, the front side of the test box 2 is connected to a protective door 5 by a hinge, and the left and right sides of the protective door 5 are locked with the test box 2 by buckles. The protective door 5 can protect the copper rod 202 and the junction box inside the test box 2.
[0028] From the above description, it can be seen that the above embodiment of the present invention achieves the following technical effects: in use, the power supply to be tested is placed on the top surface of the lifting plate 203, and the two clamping plates 303 are pulled away from the power supply respectively. At this time, the clamping plates 303 slide on the rebound rod 302 and compress the spring. At this time, the rear side and the right side of the power supply are respectively fitted with the two fixed plates 3, and then the clamping plates 303 are released and the spring rebounds. The two clamping plates 303 are respectively fitted with the front side and the left side of the power supply, thereby achieving the clamping of the power supply. The rod 209 is held in position, and then the rodless cylinder 206 is started to drive the square rod 209 to move to the bottom of the threaded rod 205. The electric push rod 207 is then started to insert the square rod 209 into the inside of the square hole 210. The drive motor 208 is then started to drive the square rod 209 to rotate, so that the threaded rod 205 rotates. Under the action of the threaded connection between the threaded rod 205 and the support frame 204, the lifting plate 203 is lifted, so that the copper rod 202 is inserted into the interface end of the power supply. Then the electric push rod 207 is reset, and the rodless cylinder 206 moves the square rod 209 to the bottom. A lifting plate 203 is lifted, and after all power supplies are connected, the multi-channel electronic load meter is started for testing. When a power supply fails during the test, the multi-channel electronic load meter sends an electrical signal to the PLC controller, and the PLC controller controls the rodless cylinder 206, the electric push rod 207 and the drive motor 208 to separate the test power supply from the copper rod 202. At this time, the staff can replace the new power supply to continue the test work. The lifting plate is slidably inserted into the top surface of the limit rod 4 and the support frame 204, thereby The lifting and lowering of 203 plays a limiting role, making the lifting and lowering of the lifting plate 203 more stable. By setting the insulating plate 201 to be detachably installed with bolts and the inner bottom surface of the test box 2, the output line of the junction box and the top of the copper rod 202 are tightened and fixed by nuts, so that the insulating plate 201 and the copper rod 202 can be disassembled and replaced. Different insulating plates 201 and copper rods 202 can be replaced when different models of power supplies need to be tested. The copper rod 202 inside the test box 2 and the junction box can be protected through the protective door 5.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A power module aging test device, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a test assembly, the test assembly comprising a test box (2) fixed to the top surface of the base (1), a multi-channel electronic load meter and a PLC controller respectively fixed to the top surface of the test box (2), a junction box fixed inside the test box (2), the junction box being electrically connected to the electronic load meter, an insulating plate (201) provided on the bottom surface of the interior of the test box (2), a plurality of copper rods (202) passing through and fixedly inserted into the top surface of the insulating plate (201), an output line of the junction box being connected to the top end of the copper rod (202), and a plurality of lifting plates (203) provided on the top surface of the base (1).
2. A power module aging test device according to claim 1, characterized in that: A support frame (204) is fixed to the top surface of the base (1), and a plurality of threaded rods (205) are threadedly connected to the top surface of the support frame (204). A square hole (210) is provided on the top surface of the threaded rod (205), and the threaded rod (205) is rotatably connected to the bottom surface of the lifting plate (203). A rodless cylinder (206) is also fixed to the top surface of the base (1), and an electric push rod (207) is fixed to the top surface of the slider of the rodless cylinder (206). A driving motor (208) is fixed to one end of the telescopic rod of the electric push rod (207), and a square rod (209) is fixed to one end of the output shaft of the driving motor (208).
3. A power module aging test device according to claim 2, characterized in that: The top surface of the lifting plate (203) is fixed with a fixing plate (3) along the length direction and the width direction respectively, and the top surface of the lifting plate (203) is provided with a sliding groove (301) along the length direction and the width direction respectively, a rebound rod (302) is fixed inside the sliding groove (301), and the outer wall of the rebound rod (302) is movably sleeved with a clamping plate (303), and a spring is provided between the clamping plate (303) and one side of the inner part of the sliding groove (301), and the spring is movably sleeved with the outer wall of the rebound rod (302).
4. A power module aging test device according to claim 3, characterized in that: Limiting rods (4) are fixed at the four corners of the bottom surface of the lifting plate (203), and the limiting rods (4) are slidably inserted into the top surface of the support frame (204).
5. The power module aging test device according to claim 4, characterized in that: The insulating plate (201) is an acrylic plate, and the insulating plate (201) is detachably mounted on the inner bottom surface of the test box (2) via bolts, and the output line of the junction box and the top end of the copper rod (202) are pressed and fixed via nuts.
6. The power module aging test device according to claim 5, characterized in that: The front side of the test box (2) is connected to a protective door (5) via a hinge, and the left and right sides of the protective door (5) are locked with the test box (2) via buckles.
Citation Information
Patent Citations
Power supply aging test device
CN215728703U