Solar cell material box clamping mechanism

By designing the clamping mechanism of the jaw drive and the limit block, the problem of unstable clamping of the material box is solved, the stable clamping of the material box and the overturning prevention are achieved, and the adaptability and stability of the automation equipment are improved.

CN223245596UActive Publication Date: 2025-08-19DONGFANG HUANSHENG PHOTOVOLTAIC (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422333123.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-19
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The side walls of existing solar cell box are prone to deform during clamping, resulting in unstable clamping and may even overturn or fall.

Method used

A solar cell box clamping mechanism is designed, including a mounting member and two sets of clamping components. Each set of clamping components consists of two clamping jaws and clamping jaw drive members. A limit block is provided on the clamping jaws to clamp the opposite side walls of the material box, and the clamping jaws are opened or closed through the clamping jaws. The clamping jaw drive member is a bidirectional cylinder, combining the pitch adjustment screw and guide rail slide structure to ensure stability of clamping.

Benefits of technology

Effectively avoid deformation of the side wall of the material box, improve clamping stability, prevent the material box from overturning or falling, adapt to material box sizes and specifications, and improve the degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar cell processing equipment, in particular to a solar cell piece material box clamping mechanism. The solar cell material box clamping mechanism comprises an installation part and two clamping assemblies installed on the installation part, each clamping assembly comprises two clamping jaws and a clamping jaw driving part driving the two clamping jaws to be opened or closed, and the two clamping assemblies are used for clamping the two opposite side walls of a material box respectively. According to the mechanism, in the material box clamping process, the two sets of clamping assemblies clamp the two opposite side walls of the material box correspondingly, in this way, deformation of the side walls of the material box can be avoided, the stability of the material box in the clamping process is improved, and the phenomena of overturning and falling of the material box are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar cell processing equipment, in particular to a solar cell sheet material box clamping mechanism. Background Art

[0002] Solar energy, a renewable, safe, and environmentally friendly new energy source, is gaining increasing attention. Photovoltaic devices convert solar energy into electrical energy, which is then applied in various fields. The core structure of these photovoltaic devices, which converts light energy into solar energy, is the solar cell.

[0003] As a carrier for battery cells, the material box plays an important role in the processing and transportation of battery cells. In order to improve the automation level of the production line, most of the existing battery cell processing equipment uses mechanical grippers to replace manual labor to transfer the material box and battery cells. Figure 1 There are notches around the material box for the battery cell clamps to extend into the material box to clamp the battery cells. These notches cause the side walls of the material box to be easily deformed during clamping, which in turn leads to unstable clamping of the material box. In severe cases, it may cause the material box to overturn or fall. Utility Model Content

[0004] The purpose of the utility model is to provide a solar cell material box clamping mechanism to solve the technical problem of unstable material box clamping in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A solar cell material box clamping mechanism includes a mounting part and two sets of clamping assemblies mounted on the mounting part, each set of the clamping assemblies includes two clamping jaws and a clamping jaw driving part for driving the two clamping jaws to open or close, and the two sets of the clamping assemblies are respectively used to clamp the two opposite side walls of the material box.

[0007] Furthermore, each of the clamping jaws is provided with a limiting block, and the side wall of the material box is provided with a limiting hole for inserting the limiting block.

[0008] Furthermore, each of the clamping jaws is provided with two limit blocks.

[0009] Furthermore, the clamping jaw driving member is a bidirectional cylinder.

[0010] Furthermore, each of the clamping jaw driving members is slidably connected to the mounting member.

[0011] Furthermore, each group of the clamping assemblies further includes a slide and a pitch-adjusting screw, wherein: the slide is fixedly connected to the clamping jaw driving member; the pitch-adjusting screw is threadedly connected to the slide and rotatably connected to the mounting member.

[0012] Furthermore, it also includes a screw drive assembly installed on the mounting member and used to drive the pitch-adjusting screw to rotate.

[0013] Furthermore, the screw drive assembly includes a motor, a driving bevel gear and two driven bevel gears, wherein: the motor is fixed to the mounting member; the driving bevel gear is sleeved on the output shaft of the motor; the two driven bevel gears are respectively sleeved on the two pitch-adjusting screws and are both engaged with the driving bevel gear.

[0014] Furthermore, each group of the clamping assemblies further includes a guide rail and a slider, wherein: the guide rail is fixedly connected to the mounting member; the slider is fixedly connected to the clamping jaw driving member and slidably connected to the guide rail.

[0015] Furthermore, the slider is a self-locking slider.

[0016] Beneficial effects of the utility model:

[0017] The present invention provides a solar cell magazine gripping mechanism comprising a mounting member and two clamping assemblies mounted on the mounting member. Each clamping assembly comprises two jaws and a jaw driver that drives the jaws to open or close. The two clamping assemblies are respectively used to grip two opposing side walls of the magazine. During the gripping process, the two clamping assemblies grip the two opposing side walls of the magazine. This arrangement prevents deformation of the side walls, thereby improving the stability of the magazine during gripping and preventing the magazine from tipping over or falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 A three-dimensional schematic diagram of a solar cell sheet material box provided by the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the solar cell sheet magazine clamping mechanism provided in Example 1 of the present utility model when the clamping jaws are opened;

[0021] Figure 3 This is a schematic diagram of the structure of the solar cell sheet magazine clamping mechanism provided in Example 1 of the present utility model when the clamping jaws are closed;

[0022] Figure 4A three-dimensional schematic diagram of a solar cell sheet magazine clamping mechanism provided in Example 1 of the present utility model;

[0023] Figure 5 for Figure 4 Enlarged view at point A;

[0024] Figure 6 This is a schematic diagram of the assembly of the solar cell sheet magazine clamping mechanism and the driving mechanism provided in the first embodiment of the present invention;

[0025] Figure 7 A front view schematic diagram of a solar cell sheet magazine clamping mechanism provided in the second embodiment of the present utility model;

[0026] Figure 8 This is a top view of the solar cell material box clamping mechanism provided in the second embodiment of the present invention.

[0027] icon:

[0028] 1-Mounting piece; 11-Support plate; 12-Motor fixing plate; 13-Support ear;

[0029] 2-clamping assembly; 21-clamping jaw; 211-limiting block; 22-clamping jaw driving member; 23-sliding seat; 24-pitch adjustment screw; 25-guide rail; 26-slider;

[0030] 3-screw drive assembly; 31-motor; 32-driving bevel gear; 33-driven bevel gear;

[0031] 100-material box; 101-limiting hole;

[0032] 200-Drive mechanism. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] It should be noted that in the description of this utility model, the terms "connection" and "installation" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; direct connection or connection through an intermediate medium; mechanical connection or electrical connection. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0036] Example 1

[0037] Aiming at the technical problem that the side wall of the material box in the prior art is easily deformed during clamping, which leads to unstable clamping of the material box, the utility model provides a solar cell material box clamping mechanism, referring to Figure 2 The mechanism includes a mounting member 1 and two sets of clamping assemblies 2 mounted on the mounting member 1. Each set of clamping assemblies 2 includes two clamping jaws 21 and a clamping jaw driving member 22 for driving the two clamping jaws 21 to open or close. The two sets of clamping assemblies 2 are respectively used to clamp the two opposite side walls of the material box 100.

[0038] Reference Figure 3 In the process of clamping the material box 100, the two groups of clamping components 2 respectively clamp the two opposite side walls of the material box 100. This arrangement can prevent the side walls of the material box from being deformed, thereby improving the stability of the material box during the clamping process and avoiding the phenomenon of the material box overturning or falling.

[0039] In this embodiment, the material box 100 is made by injection molding. Compared with a material box made of metal, the material box 100 in this embodiment has the advantages of light weight and low cost.

[0040] Continue to refer to Figure 2 Each clamping jaw 21 is provided with a limit block 211, and the side wall of the magazine 100 is provided with a limit hole 101 for inserting the limit block 211. When the above mechanism is gripping the magazine 100, the limit block 211 is inserted into the corresponding limit hole 101, which can further prevent the magazine 100 from falling.

[0041] Reference Figure 1 Each side wall of the material box 100 is provided with a notch for the battery cell clamp to extend into the material box to clamp the battery cell, and a limiting hole 101 is provided on both sides of each notch. Figure 4 and Figure 5 Each clamping jaw 21 is provided with two limiting blocks 211, and the two limiting blocks 211 on each clamping jaw 21 are respectively used to be inserted into the limiting holes 101 on both sides of the notch. By limiting both sides of the notch, the side wall of the magazine 100 is further prevented from being deformed.

[0042] Continue to refer to Figure 5 The clamping jaw driving member 22 is a bidirectional cylinder, and a pair of clamping jaws 21 are respectively fixed to the two power output ends of the bidirectional cylinder.

[0043] Furthermore, each jaw driving member 22 is slidably connected to the mounting member 1. By changing the position of the jaw driving member 22 relative to the mounting member 1, the spacing between the two pairs of jaws 21 can be changed, thereby being able to adapt to different sizes of magazines 100, giving the mechanism the advantage of high adaptability.

[0044] As an optional embodiment, each clamping assembly 2 further includes a slide 23 and a pitch-adjusting screw 24 , wherein: the slide 23 is fixed to the clamping jaw driving member 22 ; the pitch-adjusting screw 24 is screwed to the slide 23 and rotatably connected to the mounting member 1 .

[0045] Specifically, the slide 23 includes a connecting plate and a connecting block fixed to the upper end surface of the connecting plate, wherein the lower end surface of the connecting plate is fixedly connected to the clamping jaw driving member 22, and a threaded hole for cooperating with the pitch adjusting screw 24 is provided on the connecting block.

[0046] In this embodiment, both ends of the pitch-adjusting screw 24 are rotatably connected to the mounting member 1. Nuts or other locking members are also provided at both ends of the pitch-adjusting screw 24, which can be used to lock the pitch-adjusting screw 24 to the mounting member 1. When the spacing between the two pairs of clamping jaws 21 needs to be adjusted, the locking members are loosened to release the restriction on the pitch-adjusting screw 24. The pitch-adjusting screw 24 can then be rotated to adjust the spacing between the two pairs of clamping jaws 21.

[0047] As an optional embodiment, continue to refer to Figure 5 Each clamping assembly 2 further includes a guide rail 25 and a slider 26, wherein the guide rail 25 is fixed to the mounting member 1; the slider 26 is fixed to the clamping jaw driving member 22 and slidably connected to the guide rail 25. The arrangement of the guide rail 25 and the slider 26 can guide the clamping jaw driving member 22 so that the clamping jaw driving member 22 moves smoothly along a set trajectory.

[0048] Based on the above structure, the slider 26 can be a self-locking slider. Specifically, the slider 26 is provided with a set screw, the end of which can abut against the guide rail 25. When the spacing between the two pairs of jaws 21 needs to be adjusted, the set screw is rotated to release the restriction on the slider 26. The slider 26 is then moved along the length of the guide rail 25 to adjust the spacing between the two pairs of jaws 21.

[0049] It should be noted that the solar cell magazine clamping mechanism includes a pitch-adjusting screw 24 and / or a guide rail slider structure, that is, the pitch-adjusting screw 24 and the guide rail slider structure may exist alone or simultaneously.

[0050] In this embodiment, each group of clamping components 2 includes a slide 23, a pitch-adjusting screw 24, a guide rail 25 and a slider 26, wherein: the pitch-adjusting screw 24 is parallel to the guide rail 25, the pitch-adjusting screw 24 is screwed to the slide 23 and rotatably connected to the mounting member 1, the guide rail 25 is fixed to the mounting member 1 by a countersunk screw; the clamping jaw drive 22 and the slider 26 are respectively fixed to the slide 23 by countersunk screws.

[0051] Reference Figure 6 The solar cell magazine gripping mechanism can be installed at the power output end of the driving mechanism 200, and the driving mechanism 200 can drive the solar cell magazine gripping mechanism to move in space to achieve the transfer of the magazine 100. Optionally, the driving mechanism 200 is a three-axis slide mechanism or a robot.

[0052] The material box clamping mechanism provided in this embodiment is stable in clamping the material and easy to install. In order to improve the transfer efficiency of the material box 100, a plurality of material box clamping mechanisms can be installed at the power output end of the driving mechanism 200.

[0053] Example 2

[0054] This embodiment provides a solar cell material box clamping mechanism. The difference between this embodiment and the first embodiment is that this embodiment uses an automatic adjustment method to adjust the distance between the two pairs of clamping jaws 21.

[0055] Reference Figure 7 and Figure 8 The solar cell magazine gripping mechanism provided in this embodiment further includes a screw drive assembly 3 mounted on the mounting member 1 and configured to drive the pitch adjustment screw 24. Compared to manually adjusting the spacing between the two pairs of jaws 21, this embodiment offers a higher degree of automation and greater ease of use.

[0056] Specifically, the screw drive assembly 3 includes a motor 31, a driving bevel gear 32 and two driven bevel gears 33, wherein: the motor 31 is fixed to the mounting member 1; the driving bevel gear 32 is sleeved on the output shaft of the motor 31; the two driven bevel gears 33 are respectively sleeved on the two pitch-adjusting screws 24 and are both engaged with the driving bevel gear 32.

[0057] During the startup of the motor 31 , the motor 31 drives the two pitch-adjusting screws 24 to rotate synchronously through the driving bevel gear 32 and the two driven bevel gears 33 , thereby driving the two jaw driving members 22 to move toward or away from each other, thereby adjusting the distance between the two pairs of jaws 21 .

[0058] Continue to refer to Figure 7 and Figure 8 The mounting member 1 includes a support plate 11 and a motor fixing plate 12 fixed on one side of the support plate 11. The motor 31 is fixed on the side of the motor fixing plate 12 away from the support plate 11. The clamping assembly 2 is fixed on the lower end surface of the support plate 11. The output shaft of the motor 31 passes through the motor fixing plate 12 and extends between the two sets of clamping assemblies 2.

[0059] In this embodiment, the mounting member 1 further includes two sets of lugs fixed to the lower end surface of the support plate 11. The two sets of lugs correspond one-to-one with the two sets of clamping assemblies 2. Each lug set includes two lugs 13, and each end of each pitch adjustment screw 24 is rotatably connected to the corresponding two lugs 13.

[0060] On the basis of the above structure, an avoidance through hole is provided on the support plate 11 at the position corresponding to the bevel gear. The setting of the avoidance through hole eliminates the need to reserve installation space for the bevel gear in the mechanism, thereby improving the compactness of the structure and facilitating the installation of the bevel gear.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A solar cell sheet material box clamping mechanism, characterized in that: The invention comprises a mounting member (1) and two sets of clamping assemblies (2) mounted on the mounting member (1), each set of the clamping assemblies (2) comprising two clamping jaws (21) and a clamping jaw driving member (22) for driving the two clamping jaws (21) to open or close, and the two sets of the clamping assemblies (2) are respectively used for clamping two opposite side walls of the material box (100).

2. The solar cell sheet box clamping mechanism according to claim 1, characterized in that: A limiting block (211) is provided on each of the clamping jaws (21), and a limiting hole (101) for inserting the limiting block (211) is provided on the side wall of the material box (100).

3. The solar cell sheet box clamping mechanism according to claim 2, characterized in that: Two limiting blocks (211) are provided on each clamping jaw (21).

4. The solar cell sheet material box clamping mechanism according to claim 1, characterized in that: The clamping jaw driving member (22) is a bidirectional cylinder.

5. The solar cell sheet magazine clamping mechanism according to any one of claims 1 to 4, characterized in that: Each of the clamping jaw driving members (22) is slidably connected to the mounting member (1).

6. The solar cell sheet material box clamping mechanism according to claim 5, characterized in that: Each group of the clamping components (2) further includes a slide (23) and a pitch-adjusting screw (24), wherein: the slide (23) is fixedly connected to the clamping jaw driving member (22); the pitch-adjusting screw (24) is screwed to the slide (23) and rotatably connected to the mounting member (1).

7. The solar cell sheet material box clamping mechanism according to claim 6, characterized in that: It also includes a screw drive assembly (3) mounted on the mounting member (1) and used to drive the pitch-adjusting screw (24) to rotate.

8. The solar cell sheet material box clamping mechanism according to claim 7, characterized in that: The screw drive assembly (3) comprises a motor (31), a driving bevel gear (32) and two driven bevel gears (33), wherein: the motor (31) is fixed to the mounting member (1); the driving bevel gear (32) is sleeved on the output shaft of the motor (31); and the two driven bevel gears (33) are respectively sleeved on the two pitch-adjusting screws (24) and are both meshed with the driving bevel gear (32).

9. The solar cell sheet material box clamping mechanism according to claim 5, characterized in that: Each group of the clamping components (2) further includes a guide rail (25) and a slider (26), wherein: the guide rail (25) is fixed to the mounting member (1); the slider (26) is fixed to the clamping jaw driving member (22) and slidably connected to the guide rail (25).

10. The solar cell sheet material box clamping mechanism according to claim 9, characterized in that: The slider (26) is a self-locking slider.