Solar cell clamping device
By designing a clamping device with four jaws distributed around the center line, the problem of slippage of the battery cells during the transfer process is solved, the neat arrangement of the battery cells is achieved, the detection and packaging efficiency is improved, and the battery cells is protected.
Patent Information
- Application Number
- CN202422340885.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-24
AI Technical Summary
During the clamping process of existing solar cell clamping devices, the battery pack only receives clamping force on both sides, causing the battery cells to slide relatively and be untidy during the transfer process, affecting detection and packaging.
Four clamping jaws are distributed 90° apart around the same center line. The clamping jaws are driven to close or open through the driving mechanism. The four clamping jaws abut against the four sides of the battery cell, combining the elastic pads and photoelectric switch detection positions to ensure accurate clamping.
It improves the neatness of the battery pack, avoids cell slippage, improves detection and packaging efficiency, and reduces the risk of cell damage.
Smart Images

Figure CN223245597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell processing equipment, in particular to a solar cell chip clamping device. Background Art
[0002] Solar energy, a renewable, safe, and environmentally friendly new energy source, is gaining increasing attention. Photovoltaic devices convert solar energy into electrical energy, which is then applied in various fields. The core structure of these photovoltaic devices, which converts light energy into solar energy, is the solar cell.
[0003] During the inspection and packaging process of solar cells, the transfer of cell groups, which consist of several stacked cells, requires manual or tethered transfer. Existing cell-gripping devices typically include a pair of jaws and a cylinder that drives the jaws toward or away from each other. During the gripping process, the cell group is clamped only on two sides, leaving the other two sides unaffected. This can cause relative slippage during transfer, leading to misaligned cell arrangement and compromising inspection and packaging. Utility Model Content
[0004] The utility model aims to provide a solar cell clamping device to solve the technical problem in the prior art that the cells may slip relative to each other during the transfer process of the cell group, thereby causing the cells to be unevenly arranged.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A solar cell clamping device, comprising:
[0007] Mounting seat;
[0008] Four clamping jaws slidably connected to the mounting base, the four clamping jaws being distributed at 90° intervals around the same center line;
[0009] The driving mechanism is mounted on the mounting seat and is used for driving the four clamping jaws to close or open.
[0010] Furthermore, each of the clamps includes a first horizontal plate, a second horizontal plate, and a vertical plate connected between the first horizontal plate and the second horizontal plate, wherein the first horizontal plate is slidably connected to the mounting seat, and the second horizontal plate, the vertical plate, and the mounting seat form a clamping area for placing the battery cell.
[0011] Furthermore, an elastic pad is attached to a side of the second horizontal plate close to the clamping area and / or a side of the vertical plate close to the clamping area.
[0012] Furthermore, the driving mechanism includes a driving source, a slide and four connecting rods, wherein: the driving source is used to drive the slide to move along the extension direction of the center line; one end of the four connecting rods is hinged to the slide, and the other ends of the four connecting rods are hinged to the four clamping jaws one by one.
[0013] Furthermore, the driving source is a cylinder, the cylinder body of the driving source is connected to the mounting seat, and the piston rod of the driving source is connected to the sliding seat.
[0014] Furthermore, the driving mechanism also includes a spring and a locking piece, wherein: the slide seat, the spring and the locking piece are sequentially mounted on the piston rod of the driving source from top to bottom; and the two ends of the spring are respectively in contact with the slide seat and the locking piece.
[0015] Furthermore, it also includes a photoelectric switch, which is installed on the mounting seat and has a light-emitting end facing the clamping area.
[0016] Furthermore, the number of the photoelectric switches is four and they are respectively close to four sides of the battery cell in the clamping area.
[0017] Furthermore, it also includes four slide rails and four sliders, the four slide rails are fixedly connected to the mounting seat, the four sliders are slidably connected to the four slide rails one by one, and the four sliders are fixedly connected to the four clamping jaws one by one.
[0018] Furthermore, the mounting base includes an upper connecting plate, a lower connecting plate and a plurality of columns connected between the upper connecting plate and the lower connecting plate, the driving mechanism is installed on the upper connecting plate, and the four clamping jaws are all slidably connected to the lower connecting plate.
[0019] Beneficial effects of the utility model:
[0020] The solar cell clamping device provided by the present invention includes a mounting base, four clamping claws slidably connected to the mounting base, and a driving mechanism. The four clamping claws are distributed around the same center line at intervals of 90 degrees. The driving mechanism is installed on the mounting base and is used to drive the four clamping claws to close or open. In the process of clamping the solar cell group, the four clamping claws of the solar cell clamping device provided by the present application are driven by the driving mechanism to close toward the center line, thereby being able to center and regularize multiple solar cells and improve the neatness of the solar cell group. In the process of transferring the solar cell group, the four clamping claws of the device respectively abut against the four sides of the solar cell, thereby being able to avoid the relative slippage of the solar cells and further improve the neatness of the solar cell group. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 A three-dimensional schematic diagram of a solar cell clamping device provided by an embodiment of the present utility model;
[0023] Figure 2 A schematic diagram of a forward view of a solar cell clamping device provided by an embodiment of the present utility model;
[0024] Figure 3 A schematic diagram of the structure of the solar cell clamping device provided by an embodiment of the present utility model when the clamping jaws are opened;
[0025] Figure 4 A schematic diagram of the structure of the solar cell clamping device provided by an embodiment of the present invention when the clamping jaws are closed;
[0026] Figure 5 for Figure 3 Schematic diagram along direction A Figure 1 ;
[0027] Figure 6 for Figure 3 Schematic diagram along direction A Figure 2 .
[0028] icon:
[0029] 1-mounting base; 11-upper connecting plate; 12-lower connecting plate; 13-upright column; 14-connector;
[0030] 2-gripper;
[0031] 3-driving mechanism; 31-driving source; 32-sliding seat; 33-connecting rod; 34-spring; 35-locking member;
[0032] 4-Elastic pad;
[0033] 5- slide rail;
[0034] 6- Slider;
[0035] 7-Photoelectric switch. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] It should be noted that in the description of this utility model, the terms "connection" and "installation" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; direct connection or connection through an intermediate medium; mechanical connection or electrical connection. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0039] When the existing solar cell clamping device clamps the cell group, the cell group is only clamped on two sides, while the other two sides are not clamped. This causes the cell group to slip relative to each other during transfer, resulting in uneven arrangement of the cells.
[0040] Based on this, refer to Figure 1 and Figure 2 The solar cell clamping device provided by the present invention includes:
[0041] Mounting seat 1;
[0042] Four clamping jaws 2 are slidably connected to the mounting base 1, and the four clamping jaws 2 are distributed at 90° intervals around the same center line;
[0043] The driving mechanism 3 is mounted on the mounting base 1 and is used to drive the four clamping jaws 2 to close or open.
[0044] The solar cell clamping device provided herein clamps a cell group, and the four clamping jaws 2 are driven by a drive mechanism 3 to close toward the center line, thereby centering and aligning multiple cells and improving the neatness of the cell group. During the transfer of a cell group, the four clamping jaws 2 abut against the four sides of the cell, thereby preventing relative slippage of the cells and further improving the neatness of the cell group.
[0045] Continue to refer to Figure 1 The mounting base 1 includes an upper connecting plate 11, a lower connecting plate 12, and several columns 13 connected between the upper connecting plate 11 and the lower connecting plate 12. The driving mechanism 3 is mounted on the upper connecting plate 11, and the four clamping jaws 2 are all slidably connected to the lower connecting plate 12. The mounting base 1 also includes a connector 14 connected to the upper connecting plate 11. The connector 14 is used to connect to a transfer device; the transfer device can be a three-axis slide device or a robot, which is used to drive the mounting base 1 to move within a space, thereby achieving the transfer of the battery cell group.
[0046] Reference Figure 3 and Figure 4 The dotted line position in the figure represents the battery cell group. Each clamp 2 includes a first horizontal plate, a second horizontal plate and a vertical plate connected between the first horizontal plate and the second horizontal plate. The first horizontal plate is slidably connected to the mounting base 1, and the second horizontal plate, the vertical plate and the mounting base 1 form a clamping area for placing the battery cells.
[0047] Specifically, the first and second horizontal plates are located above and below the lower connecting plate 12, with a gap between them. The vertical plates are located around the lower connecting plate 12, with their upper and lower ends connected to the first and second horizontal plates, respectively. This arrangement creates a clamping area for placing the battery cells between the second horizontal plate, the vertical plates, and the lower connecting plate 12.
[0048] In the above structure, the four vertical plates are used to push against the four sides of the battery pack, and the four second horizontal plates are used to support the lower end surface of the battery pack. To protect the battery cell surface from damage, elastic pads 4 are attached to the side of the second horizontal plates near the clamping area and / or the side of the vertical plates near the clamping area.
[0049] It should be noted that the cross-sectional profile of a cell is typically square or rectangular. The four vertical plates are arranged in pairs. When the cross-sectional profile of the cell is square, the spacing between the two pairs of vertical plates is equal; when the cross-sectional profile of the cell is rectangular, the spacing between the two pairs of vertical plates is unequal. The spacing between the two pairs of vertical plates is adaptively adjusted based on the size of the cell. The spacing between the two opposing vertical plates can be adjusted by changing the length of the first horizontal plate.
[0050] Continue to refer to Figure 3 and Figure 4 The drive mechanism 3 includes a drive source 31, a slide 32, and four connecting rods 33. The drive source 31 is used to drive the slide 32 to move along the extension direction of the centerline of the four clamping jaws 2. One end of each of the four connecting rods 33 is hinged to the slide 32, and the other ends of the four connecting rods 33 are hinged to the four clamping jaws 2 in a one-to-one correspondence. In this embodiment, the centerlines of the four clamping jaws 2 are parallel to the vertical direction.
[0051] As an optional embodiment, the drive source 31 is a pneumatic cylinder. The cylinder body of the drive source 31 is connected to the mounting base 1, and the piston rod of the drive source 31 is connected to the slide 32. The slide 32 includes an annular sleeve and four hinged ears fixed to the outer circumference of the annular sleeve. The annular sleeve is mounted on the piston rod of the drive source 31. One end of four connecting rods 33 is hinged to the four hinged ears via pins, and the other ends of the four connecting rods 33 are hinged to the four clamping jaws 2 via pins. When the piston rod of the drive source 31 retracts or extends, the slide 32 is driven by the piston rod to rise or fall, and the slide 32 drives the four clamping jaws 2 to close or open via the connecting rods 33.
[0052] Continue to refer to Figure 3 and Figure 4 The driving mechanism 3 also includes a spring 34 and a locking member 35, wherein: the slide 32, the spring 34 and the locking member 35 are sequentially mounted on the piston rod of the driving source 31 from top to bottom; the two ends of the spring 34 are respectively in contact with the slide 32 and the locking member 35.
[0053] Specifically, a step surface is provided on the piston rod of the driving source 31, and the slide 32 and the spring 34 are slidably mounted on the piston rod of the driving source 31 and are located between the step surface and the locking member 35; the locking member 35 is a nut or a cap screwed to the end of the piston rod of the driving source 31, and the two ends of the spring 34 are respectively in contact with the slide 32 and the locking member 35. Figure 3 When the four clamping jaws 2 are in the open state, the slide 32 is clamped between the step surface and the spring 34 under the elastic force of the spring 34. Figure 4 When the four clamping jaws 2 are in the closed state, the slide 32 can float up and down, thereby stably clamping the battery cell group while avoiding excessive clamping force on the battery cell group, thereby avoiding damage to the surface of the battery cell group.
[0054] In the above structure, by adjusting the position of the locking member 35 on the piston rod of the driving source 31 , the elastic force applied by the spring 34 to the slide 32 can be adjusted, thereby adjusting the clamping force applied by the clamping jaws 2 to the battery cell group.
[0055] Continue to refer to Figure 4The solar cell clamping device further includes four slide rails 5 and four sliders 6. The four slide rails 5 are fixedly connected to the mounting base 1. The four sliders 6 are slidably connected to the four slide rails 5 in a one-to-one manner, and the four sliders 6 are fixedly connected to the four clamping jaws 2 in a one-to-one manner. The slide rails 5 and sliders 6 are used to guide the clamping jaws 2 so that the clamping jaws 2 move smoothly along a set trajectory.
[0056] Continue to refer to Figure 4 The solar cell clamping device further comprises a photoelectric switch 7, which is mounted on the mounting base 1 with its light-emitting end facing the clamping area. The photoelectric switch 7 can detect whether the clamping jaw 2 is holding a cell group.
[0057] In this embodiment, the cylinder of the drive source 31 is fixed to the upper end surface of the upper connecting plate 11. The piston rod of the drive source 31 extends downward through the upper connecting plate 11 and is connected to the clamping jaw 2 via a slide 32 and a connecting rod 33. The slide rail 5 is fixed to the upper end surface of the lower connecting plate 12. The first horizontal plate of the clamping jaw 2 is slidably connected to the slide rail 5 via a slider 6. The photoelectric switch 7 is fixed to the lower connecting plate 12. This arrangement achieves a fixed installation of the entire device.
[0058] Reference Figure 5 and Figure 6 The dotted area in the drawing represents the battery cell. There are four photoelectric switches 7 , which are respectively close to the four edges of the battery cell in the clamping area.
[0059] When the clamp 2 moves to the top of the battery pack, the four photoelectric switches 7 are used to determine whether the battery pack is in the set position. Figure 5 When the light emitted by the four photoelectric switches 7 is blocked, it means that the battery cell is in the set position. At this time, the four clamps 2 are controlled to descend and clamp the battery cell group. Figure 6 When the light emitted by at least one photoelectric switch 7 is not blocked, it means that the battery cell deviates from the set position. At this time, the four clamps 2 are controlled to move in the horizontal direction until the light emitted by the four photoelectric switches 7 is blocked. Then, the four clamps 2 are controlled to descend and clamp the battery cell group.
[0060] As described above, this embodiment provides four photoelectric switches 7, which can not only detect whether the clamping jaws 2 are holding a battery cell group, but also determine whether the battery cell group is located at a set position before clamping the battery cell group. This can avoid the problem of the clamping jaws 2 failing to clamp the battery cell during the process of clamping the battery cell, reduce the error rate of the device during operation, and avoid the problem of the clamping jaws 2 colliding with the battery cell and causing damage to the battery cell.
[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A solar cell clamping device, characterized in that: include: Mounting seat (1); Four clamping jaws (2) slidably connected to the mounting seat (1), the four clamping jaws (2) being distributed at intervals of 90° around the same center line; A driving mechanism (3) is mounted on the mounting seat (1) and is used to drive the four clamping jaws (2) to close or open.
2. The solar cell clamping device according to claim 1, characterized in that: Each of the clamping jaws (2) comprises a first horizontal plate, a second horizontal plate, and a vertical plate connected between the first horizontal plate and the second horizontal plate, wherein the first horizontal plate is slidably connected to the mounting base (1), and the second horizontal plate, the vertical plate, and the mounting base (1) form a clamping area for placing a battery cell.
3. The solar cell clamping device according to claim 2, characterized in that: An elastic pad (4) is attached to a side of the second horizontal plate close to the clamping area and / or a side of the vertical plate close to the clamping area.
4. The solar cell clamping device according to claim 1, characterized in that: The driving mechanism (3) comprises a driving source (31), a slide (32) and four connecting rods (33), wherein: the driving source (31) is used to drive the slide (32) to move along the extension direction of the center line; one end of the four connecting rods (33) is hinged to the slide (32), and the other ends of the four connecting rods (33) are hinged to the four clamping jaws (2) in a one-to-one correspondence.
5. The solar cell clamping device according to claim 4, characterized in that: The driving source (31) is a cylinder, the cylinder body of the driving source (31) is connected to the mounting seat (1), and the piston rod of the driving source (31) is connected to the sliding seat (32).
6. The solar cell clamping device according to claim 5, characterized in that: The driving mechanism (3) further comprises a spring (34) and a locking member (35), wherein: the slide seat (32), the spring (34) and the locking member (35) are sequentially mounted on the piston rod of the driving source (31) from top to bottom; and the two ends of the spring (34) respectively abut against the slide seat (32) and the locking member (35).
7. The solar cell clamping device according to claim 2, characterized in that: It also includes a photoelectric switch (7), which is mounted on the mounting seat (1) with its light-emitting end facing the clamping area.
8. The solar cell clamping device according to claim 7, characterized in that: The number of the photoelectric switches (7) is four and they are respectively close to the four edges of the battery sheet in the clamping area.
9. The solar cell clamping device according to any one of claims 1 to 8, characterized in that: It also includes four slide rails (5) and four sliders (6), the four slide rails (5) are all fixed to the mounting seat (1), the four sliders (6) are slidably connected to the four slide rails (5) one by one, and the four sliders (6) are fixed to the four clamping jaws (2) one by one.
10. The solar cell clamping device according to any one of claims 1 to 8, characterized in that: The mounting base (1) comprises an upper connecting plate (11), a lower connecting plate (12), and a plurality of columns (13) connected between the upper connecting plate (11) and the lower connecting plate (12); the driving mechanism (3) is mounted on the upper connecting plate (11); and the four clamping jaws (2) are all slidably connected to the lower connecting plate (12).