Cloth bag treatment device for crushing, sorting and recycling retired lithium ion batteries

By designing a bag treatment device for crushing, sorting and recycling of retired lithium-ion batteries, the problem of resource waste and environmental pollution caused by bag treatment is solved, efficient bag recycling and water resource recycling are achieved, and resource utilization is improved.

CN223245681UActive Publication Date: 2025-08-19NORTH STAR ADVANCED RECYCLING TECH(TSINGTAO) CO LTD
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Patent Information

Application Number
CN202421853334.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-08-19
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

In the prior art, during the crushing, sorting and recycling of retired lithium-ion batteries, the bags are mainly treated with incineration or landfill, resulting in waste of resources and environmental pollution. The bags contain harmful substances such as heavy metals, and the bags after cleaning and blockage are not effectively utilized.

Method used

A bag treatment device for crushing, sorting and recycling of retired lithium-ion batteries is designed, including grating machines, washing machines, multi-layer belt dryers, filter presses, blade dryers, screw conveyors and linear screens. The recycling of materials is realized through the material conveying and return systems, and efficient washing is combined with the liquid separation pipe, washing nozzles and scrapers. The liquid level is monitored by a magnetic flip level gauge, and the liquid level is controlled by an electronically controlled valve.

Benefits of technology

It improves the utilization rate of cloth bags, reduces resource waste and environmental pollution, realizes efficient recycling of black powder, reduces the risk of secondary pollution, and allows water resources to be recycled.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a cloth bag processing device for crushing, sorting and recycling retired lithium ion batteries, which comprises a grillage machine and a filter press, the output end of the grillage machine is connected with the input end of a washing machine, the output end of the washing machine is connected with the input end of a multi-layer belt dryer, and the input end of the multi-layer belt dryer is connected with the output end of the multi-layer belt dryer. A cloth bag collecting ton bag is arranged at the output end of the multi-layer belt type drying machine, the filter press is arranged on a filter press overhauling platform, a paddle drying machine is arranged at the bottom of the filter press overhauling platform, the output end of the bottom of the filter press is connected with the input end of the paddle drying machine, and the output end of the paddle drying machine is connected with the output end of the multi-layer belt type drying machine. The bottom output end of the paddle dryer is connected with the input end of the spiral conveyor, and the output end of the spiral conveyor is connected with the linear screen. The black powder recovery device has the following beneficial effects that through the design, the recovery rate of black powder can be effectively improved, the utilization rate of a cloth bag is improved, resource waste and environmental pollution are reduced, and the utilization rate of resources is improved.
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Description

Technical Field

[0001] The utility model relates to a cloth bag processing device for crushing, sorting and recycling retired lithium-ion batteries, belonging to the field of crushing, sorting and recycling of lithium-ion batteries. Background Art

[0002] In recent years, with the country's continued support for the new energy industry, the lithium-ion battery industry has experienced rapid expansion. China has become the world's largest producer and consumer of lithium-ion batteries. In the new energy vehicle sector, when battery capacity decays to 80% of its rated capacity, it no longer meets operational requirements, leading to the widespread retirement of lithium-ion batteries. Lithium-ion batteries contain a variety of toxic and hazardous substances, including heavy metals, organic and inorganic compounds. Improper disposal can cause significant pollution and waste resources.

[0003] Dry recycling is one of the current mainstream recycling methods. It mainly uses physical sorting after crushing to achieve the recovery of various components. This process will produce dust-containing exhaust gas, which requires dust removal. Bag dust removal is the most widely used dust removal method due to its high dust removal efficiency, simple structure, simple and reliable operation. Therefore, the demand for dust bags and the number of retired bags are also showing an increasing trend.

[0004] Currently, the main method of disposing of cloth bags is incineration or landfill. However, since cloth bags used for crushing, sorting and recycling of lithium-ion batteries contain harmful substances such as heavy metals, and most of the bags are just clogged, they can still be used after cleaning the blockage. Therefore, it is very necessary to provide a cloth bag processing device for crushing, sorting and recycling of retired lithium-ion batteries. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a bag processing device for crushing, sorting and recycling retired lithium-ion batteries.

[0006] In order to achieve the above purpose, the present invention is implemented through the following technical solutions:

[0007] A bag processing device for crushing, sorting and recycling retired lithium-ion batteries includes a screen machine and a filter press, the output end of the screen machine is connected to the input end of a washing machine, the output end of the washing machine is connected to the input end of a multi-layer belt dryer, the output end of the multi-layer belt dryer is provided with a bag for collecting ton bags, the filter press is arranged on a filter press maintenance platform, a paddle dryer is provided at the bottom of the filter press maintenance platform, the bottom output end of the filter press is connected to the input end of the paddle dryer, the bottom output end of the paddle dryer is connected to the input end of a screw conveyor, the output end of the screw conveyor is connected to the linear screen, two material outlets are provided at the bottom of the linear screen, and the two material outlets are respectively provided with a ton bag for collecting black powder and a ton bag for collecting mixed materials, a feeding system and a return system are provided between the screen machine, the washing machine and the filter press, the feeding system is provided with a first mortar pump, and the return system is provided with a second mortar pump.

[0008] Furthermore, the screen machine contains a magnetic flap level gauge.

[0009] Furthermore, the washing machine comprises a second magnetic flap level gauge.

[0010] Furthermore, the filter press and the paddle dryer are connected via a drop hopper.

[0011] Furthermore, a silo wall vibrator is installed on the drop hopper.

[0012] Furthermore, the feeding system includes pipeline 1 and pipeline 2, one end of pipeline 1 is connected to the discharge end of the screen machine, one end of pipeline 2 is connected to the discharge end of the washing machine, the other ends of pipeline 1 and pipeline 2 are connected to one end of pipeline 3, the other end of pipeline 3 is connected to mortar pump 1, and the liquid outlet end of mortar pump 1 is connected to the liquid inlet end of the filter press through pipeline 4.

[0013] Furthermore, the pipeline one is provided with an electrically controlled valve one, the pipeline two is provided with an electrically controlled valve two, and the pipeline three is provided with a flow meter one.

[0014] Furthermore, the return system includes pipeline 8, one end of which is connected to the discharge end of the filter press, the other end of which is connected to the liquid inlet end of mortar pump 2, the discharge end of mortar pump 2 is connected to one end of pipeline 7, the other end of which is respectively connected to one end of pipeline 5 and one end of pipeline 6, the other end of pipeline 5 and the other end of pipeline 6 are respectively connected to the liquid inlet end of the screen machine and the liquid inlet end of the washing machine.

[0015] Furthermore, the pipeline five is provided with an electric control valve three, the pipeline six is provided with an electric control valve four, and the pipeline eight is provided with a flow meter two.

[0016] Furthermore, a plurality of liquid distributing pipes arranged at equal intervals are provided inside the washing machine, a plurality of washing nozzles are provided at equal intervals on the liquid distributing pipes, and a plurality of scrapers are provided at equal intervals on the inner bottom of the washing machine.

[0017] Beneficial effects of the utility model:

[0018] Through the design of the utility model, the recovery rate of black powder can be effectively improved, the utilization rate of cloth bags can be improved, resource waste and environmental pollution can be reduced, and resource utilization can be improved.

[0019] The utility model adopts a physical method to recycle the cloth bags and black powder, which reduces the risk of secondary pollution compared with other processes.

[0020] The water of the utility model can be recycled, which effectively reduces resource waste and environmental pollution.

[0021] Through the design of the liquid distribution pipe, washing nozzle and scraper, the bag washing work can be achieved quickly and efficiently.

[0022] Through the design of the feeding system and the return system, water can be recycled, effectively reducing resource waste and environmental pollution.

[0023] The design of flowmeter and solenoid valve makes it easy to individually control the liquid delivery equipment and monitor the liquid flow in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 This is a schematic diagram of the overall external structure of a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model;

[0026] Figure 2 This is a schematic diagram of the overall top view of a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model;

[0027] Figure 3 This is a schematic structural diagram of a grid machine and a washing machine of a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model;

[0028] Figure 4This is a schematic diagram of the connection structure of a filter press and a paddle dryer in a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model;

[0029] Figure 5 This is a schematic diagram of the circulating water pipe connection structure of a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model;

[0030] Figure 6 This is a schematic diagram of the internal structure of a washing machine of a bag processing device for crushing, sorting and recycling retired lithium-ion batteries in the utility model.

[0031] In the figure, 1. Screen machine; 2. Washing machine; 3. Multi-layer belt dryer; 4. Bag collection ton bag; 5. Mortar pump 1; 6. Mortar pump 2; 7. Filter press; 8. Paddle dryer; 9. Screw conveyor; 10. Linear screen; 11. Black powder collection ton bag; 12. Mixed material collection ton bag; 13. Magnetic flap level gauge 1; 14. Magnetic flap level gauge 2; 15. Drop hopper; 16. Silo wall vibrator ;17. Filter press maintenance platform;18. Pipeline one;19. Electric control valve one;20. Pipeline two;21. Electric control valve two;22. Pipeline three;23. Flow meter one;24. Pipeline four;25. Pipeline five;26. Electric control valve three;27. Pipeline six;28. Electric control valve four;29. Pipeline seven;30. Pipeline eight;31. Flow meter two;32. Dispensing pipe;33. Washing nozzle;34. Scraper. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figures 1-6The utility model provides a technical solution of a bag processing device for crushing, sorting and recycling of retired lithium-ion batteries, including a screen machine 1 and a filter press 7, the output end of the screen machine 1 is connected to the input end of the washing machine 2, the output end of the washing machine 2 is connected to the input end of the multi-layer belt dryer 3, the output end of the multi-layer belt dryer 3 is provided with a bag to collect ton bags 4, the filter press 7 is arranged on a filter press maintenance platform 17, and a paddle dryer 8 is provided at the bottom of the filter press maintenance platform 17, the bottom output end of the filter press 7 is connected to the input end of the paddle dryer 8, the filter press 7 and the paddle dryer 8 are connected through a drop hopper 15, thereby successfully realizing the material transfer function, the drop hopper 15 is equipped with a silo wall vibrator 16, which can effectively avoid the bridging problem of materials during the transportation process, the bottom output end of the paddle dryer 8 is connected to the input end of the screw conveyor 9, the output end of the screw conveyor 9 is connected to the linear screen 10, and the bottom of the linear screen 10 Two material outlets are provided, and the two material outlets are respectively provided with a black powder collection ton bag 11 and a mixed material collection ton bag 12; a feeding system and a return system are provided between the screen machine 1, the washing machine 2 and the filter press 7; the feeding system is provided with a mortar pump 5, and the return system is provided with a mortar pump 6, thereby completing the transportation of materials between the equipment; the screen machine 1 contains a magnetic flap level gauge 13, so that the liquid level of the screen machine 13 water tank can be monitored in real time; the washing machine 2 contains a magnetic flap level gauge 14, so that the liquid level of the washing machine 14 water tank can be monitored in real time; the screen machine 1 is a stepped mesh screen machine produced by Jiangsu Haizhou Green Energy Environmental Engineering Co., Ltd.; the multi-layer belt dryer 3 is a DW series multi-layer belt dryer produced by Jiangsu Jianda Drying Engineering Co., Ltd.; the filter press 7 is a CJAG flow-through diaphragm filter press produced by Luzhou Changjie Filtration Equipment Co., Ltd.; the paddle dryer 8 is a KJG series hollow paddle dryer produced by Jiangsu Pioneer Intelligent Technology Co., Ltd.

[0034] See Figure 1 、 Figure 2 and Figure 5 The feeding system includes a pipe 18 and a pipe 2 20, one end of the pipe 18 is connected to the discharge end of the screen machine 1, one end of the pipe 20 is connected to the discharge end of the washing machine 2, the other ends of the pipe 18 and the pipe 2 20 are connected to one end of the pipe 3 22, the other end of the pipe 3 22 is connected to the mortar pump 1 5, the liquid outlet of the mortar pump 5 is connected to the liquid inlet end of the filter press 7 through the pipe 4 24, the pipe 1 is provided with an electric control valve 19, the pipe 2 20 is provided with an electric control valve 2 21, and the pipe 3 22 is provided with a flow meter 1 23; thereby, water can be recycled and resource waste and environmental pollution can be effectively reduced.

[0035] See Figure 1 、 Figure 2 and Figure 5 The return system includes a pipe eight 30, one end of which is connected to the discharge end of the filter press 7, the other end of which is connected to the liquid inlet end of the mortar pump 2 6, the discharge end of the mortar pump 2 6 is connected to one end of a pipe seven 29, the other end of which is respectively connected to one end of a pipe five 25 and one end of a pipe six 27, the other end of the pipe five 25 and the other end of the pipe six 27 are respectively connected to the liquid inlet end of the screen machine 1 and the liquid inlet end of the washing machine 2, the pipe five 25 is provided with an electric control valve three 26, the pipe six 27 is equipped with an electric control valve four 28, and the pipe eight 30 is provided with a flow meter two 31; thereby, water can be recycled and resource waste and environmental pollution can be effectively reduced.

[0036] See Figure 6 The washing machine 2 is provided with a plurality of equally spaced liquid distribution pipes 32 inside, a plurality of equally spaced washing nozzles 33 on the liquid distribution pipes 32, and a plurality of equally spaced scrapers 34 on the inner bottom of the washing machine 2, so that the bag can be washed quickly and efficiently.

[0037] During use, the retired bags first enter the screen machine 1 for preliminary salvage and cleaning. A portion of the material will be washed in the water tank of the screen machine 1. Then, the bags and the residual material on the bags will enter the washing machine 2 for fine washing using the washing nozzle 33. The material remaining on the bags will be completely cleaned and left in the water tank of the washing machine 2. Then, the wet bags enter the multi-layer belt dryer 3 for drying, and dry and clean bags will be obtained. They will be temporarily stored in the bag collection bag 4.

[0038] Turn on mortar pump 15 to extract the liquid from the water tank of screen machine 1 and the water tank of washing machine 2. The liquid in the water tank of screen machine 1 passes through pipe 18, pipe 3 22, mortar pump 15 and pipe 4 24 to enter filter press 7 for filtration. The liquid in the water tank of washing machine 2 passes through pipe 2 20, pipe 3 22, mortar pump 15 and pipe 4 24 to enter filter press 7 for filtration. The liquid in the water tank of screen machine 1 and washing machine 2 can be extracted separately or together through electric control valve 19 and electric control valve 2 21.

[0039] After being filtered by the filter press 7, the material passes through the hopper 15 and reaches the paddle dryer 8 for drying. After drying, it is transported by the screw conveyor 9 and enters the linear screen 10 for screening, and finally the black powder and mixed materials other than the black powder are obtained, which are temporarily stored in the black powder collection ton bag 11 and the mixed material collection ton bag 12 respectively;

[0040] The liquid produced after pressure filtration passes through pipeline eight 30, mortar pump two 6, pipeline seven 29, and pipeline five 25 in sequence and then returns to the water tank of screen machine 1. The liquid produced after pressure filtration passes through pipeline eight 30, mortar pump two 6, pipeline seven 29, and pipeline six 27 in sequence and then returns to the water tank of washing machine 2. The electric control valve three 26 and the electric control valve four 28 can be used to realize the liquid returning to the water tank of screen machine 1 and the water tank of washing machine 2 separately or together. The liquid level in the water tank of screen machine 1 and the water tank of washing machine 2 can be monitored in real time by magnetic flap liquid level gauge one 13 and magnetic flap liquid level gauge two 14. The flow change of the liquid in mortar pump one 5 and mortar pump two 6 can also be monitored in real time by flow meter one 23 and flow meter two 31.

[0041] Although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A bag processing device for crushing, sorting and recycling retired lithium-ion batteries, characterized in that: The invention comprises a screen machine (1) and a filter press (7), wherein the output end of the screen machine (1) is connected to the input end of a washing machine (2), the output end of the washing machine (2) is connected to the input end of a multi-layer belt dryer (3), the output end of the multi-layer belt dryer (3) is provided with a bag to collect ton bags (4), the filter press (7) is arranged on a filter press maintenance platform (17), the bottom of the filter press maintenance platform (17) is provided with a blade dryer (8), the bottom output end of the filter press (7) is connected to the input end of the blade dryer (8), and the filter press (7) is provided with a blade dryer (8). The bottom output end of the paddle dryer (8) is connected to the input end of the screw conveyor (9), and the output end of the screw conveyor (9) is connected to the linear screen (10). Two material outlets are provided at the bottom of the linear screen (10), and the two material outlets are respectively provided with a black powder collection ton bag (11) and a mixed material collection ton bag (12). A feeding system and a return system are provided between the screen machine (1), the washing machine (2) and the filter press (7). The feeding system is provided with a mortar pump (5), and the return system is provided with a mortar pump (6).

2. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1 is characterized in that: The grid machine (1) comprises a magnetic flap level gauge (13).

3. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1 is characterized in that: The washing machine (2) comprises a second magnetic flap level gauge (14).

4. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1 is characterized in that: The filter press (7) and the blade dryer (8) are connected via a drop hopper (15).

5. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 4 is characterized in that: A silo wall vibrator (16) is installed on the drop hopper (15).

6. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1 is characterized in that: The feeding system comprises a pipe 1 (18) and a pipe 2 (20), one end of the pipe 1 (18) is connected to the liquid discharge end of the screen machine (1), one end of the pipe 2 (20) is connected to the liquid discharge end of the washing machine (2), the other ends of the pipe 1 (18) and the pipe 2 (20) are connected to one end of the pipe 3 (22), the other end of the pipe 3 (22) is connected to the mortar pump 1 (5), and the liquid outlet end of the mortar pump 1 (5) is connected to the liquid inlet end of the filter press (7) through the pipe 4 (24).

7. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 6, characterized in that: The pipeline one (18) is provided with an electric control valve one (19), the pipeline two (20) is provided with an electric control valve two (21), and the pipeline three (22) is provided with a flow meter one (23).

8. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1, characterized in that: The return system includes a pipe eight (30), one end of which is connected to the discharge end of the filter press (7), the other end of which is connected to the liquid inlet end of the mortar pump two (6), the discharge end of the mortar pump two (6) is connected to one end of a pipe seven (29), the other end of which is respectively connected to one end of a pipe five (25) and one end of a pipe six (27), the other end of which is respectively connected to the liquid inlet end of the screen machine (1) and the liquid inlet end of the washing machine (2).

9. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 8, characterized in that: The pipeline five (25) is provided with an electric control valve three (26), the pipeline six (27) is provided with an electric control valve four (28), and the pipeline eight (30) is provided with a flow meter two (31).

10. The bag processing device for crushing, sorting and recycling retired lithium-ion batteries according to claim 1, characterized in that: The washing machine (2) is provided with a plurality of liquid dispensing pipes (32) arranged at equal intervals inside, a plurality of washing nozzles (33) are arranged at equal intervals on the liquid dispensing pipes (32), and a plurality of scrapers (34) are arranged at equal intervals on the inner bottom of the washing machine (2).