New energy battery anti-collision frame

By installing V-shaped rods and cross rods in the battery anti-collision frame, the problem of extrusion above the battery anti-collision frame is solved, the safety and heat dissipation efficiency of the battery pack are improved, and the service life of the battery pack is extended.

CN223245810UActive Publication Date: 2025-08-19JIANGSU PERKINS AUTO PARTS TECH CO LTD
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Patent Information

Application Number
CN202422369495.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The lack of V-shaped rods and cross-bars in the prior art makes it difficult to reduce the squeeze above the battery anti-collision frame, and the risk of the battery being squeezed increases.

Method used

Install V-shaped rods and cross rods on the top and bottom of the protective frame and fix them by welding to increase the void area for easy heat dissipation, while dispersing the impact force during collision and reducing direct squeezing of the battery.

Benefits of technology

Effectively disperse the impact force, improve the safety and heat dissipation efficiency of the battery pack, reduce heat concentration, and extend the service life of the battery pack.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-collision frame for a new energy battery, which relates to the technical field of battery anti-collision and comprises a protective frame, a top cover is mounted at the top of the protective frame through bolts, a bottom protective plate is mounted at the bottom of the protective frame through bolts, and two groups of V-shaped rods and cross rods are mounted in the top cover and the bottom protective plate in an embedded manner. And partition plates II are mounted in the top cover and the bottom protection plate in an embedded manner. According to the battery anti-collision frame, the V-shaped rods and the cross rods are installed, the V-shaped rods and the cross rods are installed in the top cover and the bottom protection plate in a welded mode, the V-shaped rods are in a V shape, the protection performance is provided, meanwhile, the area of a gap is increased, follow-up effective heat dissipation is facilitated, and when the battery anti-collision frame is extruded from the upper portion and the collision force exceeds a preset value, the battery anti-collision frame is prevented from being damaged. When the battery pack is collided, the top cover deforms, the V-shaped rod and the cross rod in the top cover can disperse collision force from a collision point, collision force gathering is reduced, and then the top cover is prevented from directly extruding the battery pack when the battery pack is collided.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery anti-collision, in particular to a new energy battery anti-collision frame. Background Art

[0002] The energy sources used in engineering vehicles mainly include pure electric, hybrid and hydrogen fuel cells, among which battery safety protection is particularly important. The battery anti-collision frame is a safety protection structure used to protect the battery from collision damage.

[0003] Patent document CN115241586B discloses a battery pack protective structure and vehicle, which mainly considers the protection of the battery pack after the anti-collision frame suffers a severe impact, thereby improving the safety of the battery pack. However, due to the lack of V-shaped bars and cross bars, it is difficult to reduce the extrusion from the top of the anti-collision frame, resulting in the battery being squeezed. Utility Model Content

[0004] The purpose of the utility model is to provide a new energy battery anti-collision frame to solve the problem in the prior art that there is a lack of V-shaped bars and cross bars, which makes it difficult to reduce the extrusion from the top of the anti-collision frame, resulting in the battery being squeezed.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new energy battery anti-collision frame, comprising a protective frame, a top cover is installed on the top of the protective frame by bolts, a bottom protective plate is installed on the bottom of the protective frame by bolts, two groups of V-shaped rods and cross bars are embedded in the interiors of the top cover and the bottom protective plate, the cross bars are embedded in the middle of the V-shaped rods, and partition two is embedded in the interiors of the top cover and the bottom protective plate, the two groups of partition two are respectively located above and below the protective frame, and a through hole is opened in the interior of the partition two.

[0006] Preferably, both side outer walls of the protective frame are embedded with inverted V-shaped diagonal bars, the front wall and the back wall of the protective frame are embedded with X-shaped diagonal bars and vertical bars, the inner walls of the protective frame are installed with inner protective plates, the outer walls of the protective frame are installed with outer protective plates, and the inner parts of the outer protective plates are provided with heat dissipation side holes.

[0007] Preferably, a partition plate 1 is installed inside the protective frame, and the partition plate 1 is used to isolate the battery pack. Protective films are installed on both sides of the partition plate 1.

[0008] Preferably, the front wall and the back wall of the partition one are both installed with protrusions, and the top of the protective frame is provided with a groove, and the groove corresponds to the position of the partition one.

[0009] Preferably, a heat dissipation hole 1 is provided on the top of the top cover.

[0010] Preferably, a second heat dissipation hole is provided at the bottom of the bottom protective plate.

[0011] Preferably, holes are provided inside the inner protective plate, and the holes correspond to the positions of the heat dissipation side holes.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model is equipped with V-shaped rods and cross bars. The V-shaped rods and cross bars are welded to the inside of the top cover and the bottom protective plate. The V-shaped rods are V-shaped, which increases the area of the gap while providing protection, facilitating subsequent effective heat dissipation. When the battery anti-collision frame is squeezed from above and the collision force exceeds the preset value, the top cover will deform. The internal V-shaped rods and cross bars will disperse the collision force from the collision point, reducing the accumulation of collision force, thereby avoiding direct squeezing of the battery pack by the top cover during a collision.

[0014] 2. The utility model is equipped with a partition and a groove, and the position of the partition can be adjusted according to actual use requirements. It only needs to insert the partition into the protective frame and let the protrusions on the partition fit into the corresponding grooves, which is convenient for installation and disassembly, and greatly improves the application range of the anti-collision frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the protective frame of the utility model;

[0017] Figure 3 This is a bottom-view three-dimensional structural diagram of the top cover of the present invention;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the bottom protection plate of the present invention;

[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the present invention when viewed from above.

[0020] In the figure: 1. Protective frame; 2. Top cover; 3. Bottom protective plate; 4. Heat dissipation side hole; 5. Heat dissipation hole 1; 6. Outer protective plate; 7. Groove; 8. Partition 1; 9. X-shaped diagonal rod; 10. Inverted V-shaped diagonal rod; 11. Inner protective plate; 12. V-shaped rod; 13. Cross bar; 14. Partition 2; 15. Through hole; 16. Heat dissipation hole 2. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The utility model provides an embodiment: a new energy battery anti-collision frame, comprising a protective frame 1, a top cover 2 is installed on the top of the protective frame 1 by bolts, a bottom protective plate 3 is installed on the bottom of the protective frame 1 by bolts, two groups of V-shaped rods 12 and cross bars 13 are embedded in the interiors of the top cover 2 and the bottom protective plate 3, the cross bars 13 are embedded in the middle of the V-shaped rods 12, and a second partition 14 is embedded in the interiors of the top cover 2 and the bottom protective plate 3. The two groups of second partitions 14 are respectively located above and below the protective frame 1, and a through hole 15 is opened in the interior of the second partition 14. A heat dissipation hole 5 is opened on the top of the top cover 2, and a heat dissipation hole 2 16 is opened on the bottom of the bottom protective plate 3;

[0024] The protective frame 1 and the top cover 2 as well as the protective frame 1 and the bottom protective plate 3 are fixed by bolts. The top cover 2 and the bottom protective plate 3 are installed with V-shaped rods 12 and cross bars 13 inside by welding, and the cross bars 13 run through the middle of the V-shaped rods 12. The cross bars 13 are used to reinforce the firmness of the protection of the V-shaped rods 12. The V-shaped rods 12 are V-shaped, which increases the area of the gap while providing protection, so as to facilitate subsequent effective heat dissipation. The partition 14 is installed in the top cover 2 and the bottom protective plate 3 by welding to provide a flat support platform for the battery pack. At the same time, the through hole 15 can effectively dissipate the heat on the battery pack, thereby realizing the heat dissipation function. When the vehicle collides with a larger vehicle head-on, the battery anti-collision frame The frame will be squeezed from above. When the collision force exceeds the preset value, the top cover 2 will be deformed. The internal V-shaped rod 12 and cross bar 13 will disperse the collision force from the collision point, reducing the accumulation of collision force, thereby avoiding direct squeezing of the battery pack by the top cover 2 during a collision, causing serious damage. In addition, when the vehicle chassis contacts a protrusion on the ground, the bottom protective plate 3 is reinforced by the V-shaped rod 12 and cross bar 13 to reduce the impact of the bottom protective plate 3 on the bottom of the battery pack. By protecting the bottom and top of the battery pack, the safety of the battery pack is improved to a certain extent. While ensuring the safety of the battery pack, the heat dissipation efficiency is effectively improved, and the heat concentration of the battery pack is reduced to a certain extent.

[0025] The outer walls of both sides of the protective frame 1 are embedded with inverted V-shaped oblique rods 10, the front wall and the back wall of the protective frame 1 are embedded with X-shaped oblique rods 9 and vertical rods, the inner walls of the protective frame 1 are installed with inner protective plates 11, the outer walls of the protective frame 1 are installed with outer protective plates 6, the inner parts of the outer protective plates 6 are provided with heat dissipation side holes 4, and the inner parts of the inner protective plates 11 are provided with holes, which correspond to the positions of the heat dissipation side holes 4;

[0026] The inverted V-shaped diagonal rod 10, the X-shaped diagonal rod 9 and the vertical rod are installed inside the protective frame 1 by welding. In addition, the inner protective plate 11 is installed on the inner wall of the protective frame 1 by welding. The X-shaped diagonal rod 9 and the inverted V-shaped diagonal rod 10 improve the protection of the protective frame 1 while ensuring firm support, and there is more space for heat dissipation. When the vehicle is subjected to a huge collision from the side, the heat dissipation side hole 4 will be deformed, and the X-shaped diagonal rod 9 and the inverted V-shaped diagonal rod 10 in the protective frame 1 will disperse the collision force, thereby improving the protection performance of the battery pack by dispersing the collision force. When the vehicle is driving normally, the heat generated by the battery pack will be dissipated from the protective frame 1 through the holes on the inner protective plate 11, the gap between the X-shaped diagonal rod 9 and the inverted V-shaped diagonal rod 10, and the heat dissipation side hole 4 on the outer protective plate 6, so that heat can be dissipated on the basis of comprehensive protection, reducing heat accumulation in the battery pack, and thus extending the service life of the battery pack.

[0027] A partition 8 is installed inside the protective frame 1. The partition 8 is used to isolate the battery pack. Protective films are installed on both sides of the partition 8. The front and back walls of the partition 8 are installed with bumps. A groove 7 is opened on the top of the protective frame 1, and the groove 7 corresponds to the position of the partition 8.

[0028] The protective film is made of insulating and heat-insulating materials, which effectively prevents the battery packs on both sides of the partition 8 from being squeezed against each other due to collision, thereby causing short circuit and damage to the battery pack. In addition, the position of the partition 8 can be adjusted according to actual usage requirements. It is only necessary to insert the partition 8 into the protective frame 1 and let the protrusions on the partition 8 be embedded in the corresponding grooves 7, which is convenient for installation and disassembly.

[0029] Working principle: Install the protective frame 1 on the bottom protective plate 3 with bolts, then insert the partition 8 into the protective frame 1 according to the width of the battery pack, and let the protrusion on the partition 8 enter the groove 7, then put the battery pack into the protective frame 1, and use bolts to fix the top cover 2 and the protective frame 1, and finally fix the entire battery anti-collision frame to the corresponding position of the vehicle with bolts. When the vehicle collides head-on with a larger vehicle, the battery anti-collision frame will be squeezed from above. When the collision force exceeds the preset value, the top cover 2 will be deformed, and the internal V-bar 12 and cross bar 13 will disperse the collision force from the collision point, reducing the accumulation of collision force, thereby avoiding direct squeezing of the battery pack by the top cover 2 during a collision, and effectively improving the heat dissipation efficiency while ensuring the safety of the battery pack, reducing the heat concentration of the battery pack to a certain extent.

[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention, and any reference numerals in the claims should not be construed as limiting the claims to which they relate.

Claims

1. A new energy battery anti-collision frame, characterized by: The invention comprises a protective frame (1), wherein a top cover (2) is installed on the top of the protective frame (1) by means of bolts, and a bottom protective plate (3) is installed on the bottom of the protective frame (1) by means of bolts, and two groups of V-shaped rods (12) and cross bars (13) are embedded and installed inside the top cover (2) and the bottom protective plate (3), and the cross bars (13) are embedded in the middle of the V-shaped rods (12). A second partition plate (14) is embedded and installed inside the top cover (2) and the bottom protective plate (3), and the two groups of second partition plates (14) are respectively located above and below the protective frame (1), and a through hole (15) is opened inside the second partition plate (14).

2. The new energy battery anti-collision frame according to claim 1, characterized in that: The outer walls of both sides of the protection frame (1) are embedded with inverted V-shaped oblique rods (10), the front wall and the back wall of the protection frame (1) are embedded with X-shaped oblique rods (9) and vertical rods, the inner wall of the protection frame (1) is installed with an inner protective plate (11), the outer wall of the protection frame (1) is installed with an outer protective plate (6), and the inner part of the outer protective plate (6) is provided with a heat dissipation side hole (4).

3. The new energy battery anti-collision frame according to claim 1, characterized in that: A partition plate (8) is installed inside the protective frame (1), and the partition plate (8) is used to isolate the battery pack. Protective films are installed on both sides of the partition plate (8).

4. The new energy battery anti-collision frame according to claim 3, characterized in that: The front wall and the back wall of the partition (8) are both installed with protrusions, and the top of the protective frame (1) is provided with a groove (7), and the groove (7) corresponds to the position of the partition (8).

5. The new energy battery anti-collision frame according to claim 1, characterized in that: A heat dissipation hole (5) is provided on the top of the top cover (2).

6. The new energy battery anti-collision frame according to claim 1, characterized in that: A second heat dissipation hole (16) is provided at the bottom of the bottom protection plate (3).

7. The new energy battery anti-collision frame according to claim 2, characterized in that: The inner protective plate (11) is provided with holes therein, and the positions of the holes correspond to the heat dissipation side holes (4).

Citation Information

Patent Citations

  • A protective structure for a battery pack and a vehicle

    CN115241586B