Solar cell back film fixing device

Through the design of supporting components such as rollers, conveyor belts and motors, combined with pre-pressing and secondary compression, the sliding misalignment and long-term shutdown of the back film fixing device of the solar cell is solved, and efficient back film fixing and processing is achieved.

CN223246978UActive Publication Date: 2025-08-19CHANGZHOU TIANXING ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422149945.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-08-19
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing solar cell back film fixing devices are prone to sliding misalignment when fixed, and it takes a long time to replace the solar cell, resulting in poor fixing quality and long downtime, which cannot meet the needs of large-scale processing.

Method used

Components such as supporting drums, conveyor belts, motors, electric cylinders and electric push rods are adopted, combined with pre-pressing and secondary compression methods to achieve reliable fixation of the back membrane and efficient processing through intermittent conveying.

Benefits of technology

It effectively avoids sliding misalignment of the back membrane, improves the fixed quality, and shortens downtime, meeting the efficient fixation needs of the back membrane of large-scale solar cell cells.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solar cell back film fixing device which comprises a support, and supporting rollers are installed at the upper end of the support at equal intervals. The beneficial effects of the utility model lie in that on one hand, under the action of the pressing plate, the boss, the pressing frame, the sliding column, the spring and the accommodating cavity, the back film can be fixed on the solar cell in a pre-pressing and secondary pressing combined mode, so that the back film can be effectively prevented from sliding and misplacing when being fixed under the fixing structure; on the other hand, intermittent conveying of the solar cells is achieved in cooperation with a motor, a supporting roller and a conveying belt, and fixing of a new solar cell back film can be achieved in the process of taking the machined solar cells; and the downtime of the device is effectively shortened, and the processing requirement of the device for efficiently fixing large-batch solar cell back films is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar cell back film fixing, in particular to a solar cell back film fixing device. Background Art

[0002] During the processing of solar cells, in order to protect the back of the solar cells, a back film needs to be installed on the back of the solar cells, and a back film fixing device is needed to fix the back film on the back of the solar cell.

[0003] The current solar cell back film fixing device mainly consists of a fixed workbench, a hydraulic rod installed on the workbench, and a pressure plate installed on the telescopic part of the hydraulic rod. Although the solar cell back film fixing device of this structure can directly place the back film on the solar cell when in use, and then use the hydraulic rod to press the pressure plate directly on the solar cell, thereby realizing the compression and fixation of the back film on the solar cell, on the one hand, since the solar cell back film fixing device of the above structure does not pre-position the back film placed on the solar cell when in use, the back film is prone to sliding and dislocation when being compressed and fixed on the solar cell, thereby making the fixing quality of the back film on the solar cell poor. On the other hand, since the solar cell back film fixing device of the above structure mainly realizes the replacement of solar cells by taking and placing them one by one when in use, the device is prone to take a long time to replace and take out the solar cells when in use, thereby causing a long downtime of the device, and cannot meet the processing requirements of the device for efficiently fixing the back films of large quantities of solar cells. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] The technical problem to be solved by the utility model is to provide a solar cell back film fixing device with good pressing quality and high fixing efficiency in view of the current status of the prior art.

[0006] (2) Technical solution

[0007] The present invention is realized through the following technical scheme: the present invention proposes a solar cell back film fixing device, comprising a bracket, support rollers are installed at equal intervals on the upper end of the bracket, a conveyor belt is provided on the outer side of each support roller through a common sleeve, a motor is fixed by bolts on the outer wall of the bracket opposite to one of the support rollers, a support plate is installed in the middle of the upper end of the bracket, an electric cylinder is installed in the middle of the upper end of the support plate, the telescopic part of the electric cylinder is connected to a pressure plate, a storage cavity is respectively opened at the four corners of the bottom end of the pressure plate, each of the storage cavities is connected to a sliding column through a spring, the bottom ends of the sliding columns are commonly connected to a pressure frame, and the bottom end of the pressure plate is also formed with a boss matching the internal size of the pressure frame.

[0008] Furthermore, two electric push rods are symmetrically installed on both side walls of the upper end of the bracket, and the telescopic part of each electric push rod is connected to a clamping plate.

[0009] By adopting the above technical solution, the electric push rod drives the clamping plate to move and can clamp and fix the solar cell that needs to be filmed, thereby preventing the solar cell from shaking during filming.

[0010] Furthermore, an operation panel is mounted on the outer wall of the bracket on one side of the motor via bolts, and the operation panel is electrically connected to the electric cylinder, the electric push rod and the motor.

[0011] By adopting the above technical solution, the operation panel mainly controls the orderly opening and closing of the electric cylinder, the electric push rod and the motor by controlling the on-off of the circuit.

[0012] Furthermore, the support roller is rotatably connected to the bracket, and the conveyor belt is connected to the support roller in a nested manner.

[0013] By adopting the above technical solution, the support roller is mainly used to achieve stable tightening of the conveyor belt to ensure convenient rotation of the conveyor belt when the support roller rotates.

[0014] Furthermore, the top end of the spring is welded to the receiving cavity, the bottom end of the spring is welded to the sliding column, and the sliding column is slidably connected to the receiving cavity.

[0015] By adopting the above technical solution, the spring can pre-press the pressing frame on the pre-placed back film on the solar cell when the pressing plate moves downward, so as to pre-tighten the back film on the solar cell before film application.

[0016] Furthermore, the fixed portion of the electric cylinder is connected to the bracket bolt, and the telescopic portion of the electric cylinder is connected to the pressure plate bolt.

[0017] By adopting the above technical solution, the electric cylinder can drive the pressing plate to move downward after being started, so as to achieve reliable pressing and fixing of the back film on the solar cell.

[0018] Furthermore, the electric push rod is connected to the bracket and the clamping plate by bolts, and a gap is reserved between the bottom end of the clamping plate and the conveyor belt.

[0019] By adopting the above technical solution, such a design can ensure that the clamping plate will not affect the normal rotation of the transmission belt.

[0020] (3) Beneficial effects

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] In order to solve the problem, the current solar cell back film fixing device mainly consists of a fixed workbench, a hydraulic rod installed on the workbench, and a pressure plate installed on the telescopic part of the hydraulic rod. Although the solar cell back film fixing device of this structure can directly place the back film on the solar cell when in use, and then use the hydraulic rod to press the pressure plate directly on the solar cell, thereby achieving the back film being pressed and fixed on the solar cell. However, on the one hand, since the solar cell back film fixing device of the above structure does not pre-position the back film placed on the solar cell when in use, the back film is prone to sliding and misalignment when being pressed and fixed on the solar cell, thereby making the fixing quality of the back film on the solar cell poor. On the other hand, since the solar cell back film fixing device of the above structure mainly realizes the replacement of solar cells by taking and placing them one by one when in use, , which causes the device to take a long time to replace and remove solar cells during use, thereby causing a long downtime of the device, and cannot meet the processing requirements of the device for efficiently fixing the back films of large quantities of solar cells. On the one hand, the utility model can fix the back film on the solar cell by combining pre-compression and secondary compression under the action of the pressure plate, boss, pressure frame, sliding column, spring and storage cavity. Under such a fixing structure, the sliding dislocation of the back film during fixation can be effectively avoided, so that the fixing quality of the back film on the solar cell is improved. On the other hand, the intermittent transportation of the solar cell can be realized by cooperating with the motor, support roller and conveyor belt, and the back film of the new solar cell can be fixed at the same time during the process of removing the processed solar cell, which effectively reduces the downtime of the device and meets the processing requirements of the device for efficiently fixing the back film of large quantities of solar cells. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural diagram of a solar cell back film fixing device according to the present invention;

[0024] Figure 2 This is a main cross-sectional view of a solar cell back film fixing device according to the present invention;

[0025] Figure 3 This is a solar cell back film fixing device described in the utility model. Figure 2 Enlarged view of point A in the middle.

[0026] The following are the descriptions of the reference numerals:

[0027] 1. Support plate; 2. Press frame; 3. Bracket; 4. Operation panel; 5. Motor; 6. Conveyor belt; 7. Clamp; 8. Electric push rod; 9. Press plate; 10. Electric cylinder; 11. Support roller; 12. Spring; 13. Sliding column; 14. Storage chamber; 15. Boss. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] like Figure 1-Figure 3 As shown, a solar cell back film fixing device in this embodiment includes a bracket 3, support rollers 11 are installed at equal intervals on the upper end of the bracket 3, and a conveyor belt 6 is provided on the outer side of each support roller 11 through a common sleeve. The support rollers 11 are mainly used to achieve stable tightening of the conveyor belt 6 to ensure convenient rotation of the conveyor belt 6 when the support rollers 11 rotate. A motor 5 is fixed to one of the support rollers 11 on the outer wall of the bracket 3 by bolts, a support plate 1 is installed in the middle of the upper end of the bracket 3, an electric cylinder 10 is installed in the middle of the upper end of the support plate 1, and the telescopic part of the electric cylinder 10 is connected to a pressure plate 9. The four corners of the bottom end of the pressure plate 9 A storage cavity 14 is respectively provided, and each storage cavity 14 is connected to a sliding column 13 through a spring 12. The bottom end of the sliding column 13 is commonly connected to a pressing frame 2. The spring 12 can press the pressing frame 2 on the pre-placed back film on the solar cell when the pressing plate 9 moves downward, so as to pre-tighten the back film on the solar cell before film application. The bottom end of the pressing plate 9 is also formed with a boss 15 that matches the internal size of the pressing frame 2. The boss 15 can be filled in the hollow part inside the pressing frame 2 after moving downward, so as to press the back film neatly on the solar cell, thereby achieving reliable fixation of the back film on the solar cell.

[0030] like Figure 1-Figure 3As shown, in this embodiment, two electric push rods 8 are symmetrically installed on the two side walls of the upper end of the bracket 3, and the telescopic part of each electric push rod 8 is connected to a clamping plate 7. The electric push rod 8 drives the clamping plate 7 to move to clamp and fix the solar cell that needs to be filmed, so as to avoid the solar cell from shaking when the film is applied. An operation panel 4 is also installed on the outer wall of the bracket 3 on one side of the motor 5 by bolts. The operation panel 4 is electrically connected to the electric cylinder 10, the electric push rod 8 and the motor 5. The operation panel 4 mainly controls the orderly opening and closing of the electric cylinder 10, the electric push rod 8 and the motor 5 by controlling the on and off of the circuit.

[0031] like Figure 1-Figure 3 As shown, in this embodiment, the support roller 11 is rotatably connected to the bracket 3, the conveyor belt 6 is connected to the support roller 11 in a nested manner, the top of the spring 12 is welded to the storage cavity 14, the bottom end of the spring 12 is welded to the slide column 13, the slide column 13 slides with the storage cavity 14, the fixed part of the electric cylinder 10 is bolted to the bracket 3, and the telescopic part of the electric cylinder 10 is bolted to the pressure plate 9. After the electric cylinder 10 is started, it can drive the pressure plate 9 to move downward to achieve reliable compression and fixation of the back film on the solar cell. The electric push rod 8 is bolted to the bracket 3 and the splint 7, and a gap is reserved between the bottom end of the splint 7 and the conveyor belt 6. This design can ensure that the splint 7 will not affect the normal rotation of the transmission belt.

[0032] The specific implementation process of this embodiment is as follows: when in use, first connect the device to an external power source, and place the solar cell to be filmed on the conveyor belt 6, and place the fixed self-adhesive backing film on the solar cell. Then, when the solar cell moves to the bottom of the pressing plate 9, the electric cylinder 10 is started. The pressing plate 9 and the pressing frame 2 can be driven downward by the electric cylinder 10 to reliably press the backing film on the solar cell to achieve the fixation of the backing film on the solar cell. Since the fixing device of the above structure fixes the backing film on the solar cell by combining pre-pressing and secondary pressing, such a fixing structure can effectively avoid sliding and dislocation of the backing film during fixation, so that the fixing quality of the backing film on the solar cell is improved. At the same time, the motor 5, the support roller 11 and the conveyor belt 6 are used to realize intermittent transportation of the solar cell. The backing film of the new solar cell can be fixed at the same time during the process of picking up the processed solar cell, which effectively reduces the downtime of the device and meets the processing requirements of the device for efficient fixation of the backing film of large quantities of solar cells.

[0033] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A solar cell back film fixing device, characterized by: The invention comprises a bracket (3), wherein support rollers (11) are installed at equal intervals on the upper end of the bracket (3), and a conveyor belt (6) is provided on the outer side of each support roller (11) through a common sleeve. A motor (5) is fixed on the outer wall of the bracket (3) opposite to one of the support rollers (11) by bolts. A support plate (1) is installed in the middle of the upper end of the bracket (3), and an electric cylinder (10) is installed in the middle of the upper end of the support plate (1). The telescopic part of the electric cylinder (10) is connected to a pressure plate (9), and a receiving cavity (14) is respectively provided at the four corners of the bottom end of the pressure plate (9). A sliding column (13) is connected to each of the receiving cavities (14) through a spring (12). The bottom ends of the sliding columns (13) are commonly connected to a pressure frame (2), and the bottom end of the pressure plate (9) is also formed with a boss (15) that matches the internal size of the pressure frame (2).

2. The solar cell back film fixing device according to claim 1, characterized in that: Two electric push rods (8) are symmetrically mounted on both side walls of the upper end of the bracket (3), and the telescopic portion of each electric push rod (8) is connected to a clamping plate (7).

3. The solar cell back film fixing device according to claim 2, characterized in that: An operating panel (4) is also mounted on the outer wall of the bracket (3) on one side of the motor (5) via bolts. The operating panel (4) is electrically connected to the electric cylinder (10), the electric push rod (8) and the motor (5).

4. The solar cell back film fixing device according to claim 1, characterized in that: The support roller (11) is rotatably connected to the bracket (3), and the conveyor belt (6) is connected to the support roller (11) in a nested manner.

5. The solar cell back film fixing device according to claim 1, characterized in that: The top end of the spring (12) is welded to the receiving cavity (14), the bottom end of the spring (12) is welded to the sliding column (13), and the sliding column (13) is slidably connected to the receiving cavity (14).

6. The solar cell back film fixing device according to claim 1, characterized in that: The fixing portion of the electric cylinder (10) is connected to the bracket (3) by bolts, and the telescopic portion of the electric cylinder (10) is connected to the pressing plate (9) by bolts.

7. The solar cell back film fixing device according to claim 2, characterized in that: The electric push rod (8) is connected to the bracket (3) and the clamping plate (7) by bolts, and a gap is reserved between the bottom end of the clamping plate (7) and the conveyor belt (6).