Automatic bread forming device

Abstract

The utility model discloses an automatic bread forming device which comprises a machine box, a first machine frame and a second machine frame, the first machine frame and the second machine frame are sequentially arranged on the machine box, the first machine frame and the second machine frame are horizontally arranged, the first machine frame is provided with a translation mechanism, a stuffing conveying mechanism and a forming system, and the second machine frame is provided with a feeding mechanism. The forming system is arranged below the feeding mechanism, a conveying system is arranged between the forming system and the feeding system, and the forming system comprises an extruding mechanism, a leveling mechanism, a stuffing wrapping mechanism and a rounding mechanism. The whole mechanism is high in automation degree, high in processing efficiency and high in reliability, a plurality of formed dough can be made at a time, the forming efficiency of the dough is greatly improved, and the equipment is simple in structure, convenient to operate and high in practicability.

Description

Technical Field

[0001] The utility model relates to the technical field of bread forming devices, in particular to an automatic bread forming device. Background Art

[0002] As people's living standards continue to improve, bread is increasingly being served on everyone's tableware. Among breads, pocket bread, also known as pocket bread due to its pocket-like shape, originated in the Arab countries of the Middle East and is a staple food for locals. Bread is cut lengthwise in the middle to form pocket-shaped bread, which can be stuffed into dishes to create a delicious stuffed pocket bread. Currently, pocket bread is mostly made by placing the bread and the interlayer into a forming machine, which is manually operated to press and cut the bread into shape, and then manually removing the formed bread. This manual process is cumbersome and inefficient, making it impossible to industrialize. Utility Model Content

[0003] In order to overcome the deficiencies of the existing technical solutions, the utility model provides an automatic bread forming device, which can effectively solve the problems raised by the background technology.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] An automatic bread forming device comprises a chassis, a first frame and a second frame sequentially arranged on the chassis, the first frame being arranged horizontally above the second frame, the first frame being provided with a translation mechanism, a filling conveying mechanism and a forming system, the second frame being provided with a feeding mechanism, the forming system being arranged below the feeding mechanism, and a conveying system being provided between the forming system and the feeding system, the forming system comprising an extrusion mechanism, a flattening mechanism, a filling enclosing mechanism and a rounding mechanism, wherein the conveying system comprises a conveyor belt, a first slitting mechanism and a second slitting mechanism, the extrusion mechanism comprising a plurality of extrusion rollers, the flattening mechanism comprising two sets of independently arranged flattening rollers, the filling enclosing mechanism and the rounding mechanism comprising a pressing member and a kneading member, respectively;

[0006] A workbench is further provided on the first frame, wherein the extrusion mechanism, the flattening mechanism, the stuffing wrapping mechanism, and the rounding mechanism are all provided on the workbench; the stuffing feeding mechanism is provided on the second frame, and the stuffing feeding mechanism is connected to the second frame via a translation mechanism, and the stuffing feeding mechanism moves along the X-axis direction of the first frame via the translation mechanism; the stuffing feeding mechanism includes a mounting seat and a stuffing feeding valve provided on the mounting seat, the stuffing feeding valve is connected to a stuffing feeding pipe, the mounting seat is provided parallel to the workbench, and the first frame and the second frame are further provided with a sensor module;

[0007] The first slitting mechanism is arranged between the extrusion mechanism and the flattening mechanism, the first slitting mechanism includes a first blade and a first driving device connected to the first blade, the second slitting mechanism includes a second blade and a second driving device connected to the second blade, the first blade is arranged along the longitudinal direction of the conveyor belt, the second blade is arranged along the transverse direction of the conveyor belt, and the second blade is arranged horizontally above the conveyor belt.

[0008] As a further description of the above technical solution, a control panel is provided on one side of the chassis, and a hinge is provided at the connection between the control panel and the chassis. The control panel can move at an angle of 0°-90° through the hinge.

[0009] As a further description of the above technical solution, the translation mechanism includes a set of guide rails and guide wheels, the guide rails are symmetrically arranged on the side walls of the chassis, the guide wheels are connected to the mounting seat, and the mounting seat is also provided with two slots for installing the filling delivery valve.

[0010] As a further description of the above technical solution, the workbench is fixedly connected to the first frame by screws, and a drive module is also provided at one end of the first frame. The drive module includes a motor group and a cylinder group, and a transmission structure is also provided on the first frame, and the transmission structure is respectively connected to the motor group and the pneumatic group.

[0011] As a further description of the above technical solution, the squeezing roller is transversely arranged on the first frame, the squeezing roller and the first blade are horizontally arranged, and the squeezing roller is flush with the leveling roller.

[0012] As a further description of the above technical solution, the pressing member is composed of two groups of independently arranged pressing wheels, the pressing wheels are symmetrically arranged, and a first channel is formed between the pressing wheels.

[0013] As a further description of the above technical solution, the kneading member is composed of two groups of independently arranged kneading wheels, the kneading wheels are arranged in a circular array, and a second channel is formed between the kneading wheels.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The automatic bread forming device of the present invention has at least one of the following beneficial effects during use:

[0016] The kneaded dough is placed in the feed mechanism's hopper. An extrusion mechanism, located at the bottom of the hopper, presses the dough through extrusion rollers and feeds it to the flattening mechanism. As the dough is conveyed from the extrusion rollers to the flattening rollers, it is split by the first slitting mechanism, resulting in two separate streams of dough being conveyed. Separately, the dough is flattened by independent flattening rollers before being conveyed to the filling mechanism. A pressing element in the filling mechanism is located below the filling delivery mechanism. A filling delivery valve in the filling delivery mechanism connects to a filling delivery pipe and allows the filling to drop into the flattened dough. The pressing element wraps the dough into long strips. The filled dough is then conveyed to the kneading mechanism, where four kneading rollers shape the dough. After it is formed into the desired rounded shape, it is cut by the second blade of the second slitting mechanism and discharged via a conveyor belt. The overall mechanism features a high degree of automation, high processing efficiency, and strong reliability. It can produce multiple shaped doughs simultaneously, significantly improving dough forming efficiency. The device is simple in structure, easy to operate, and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic bread forming device of the present invention;

[0018] Figure 2 This is a schematic diagram of the first side structure of an automatic bread forming device of the present invention;

[0019] Figure 3 This is a second side structural diagram of an automatic bread forming device according to the present invention;

[0020] Figure 4 This is a schematic structural diagram of the third side of an automatic bread forming device of the present invention;

[0021] Figure 5 This is a perspective structural diagram of an automatic bread forming device of the present invention.

[0022] Numbers in the figure:

[0023] 1. Chassis; 101. Control panel; 102. Workbench; 2. First frame; 201. Drive module; 3. Second frame; 301. Extrusion mechanism; 302. Translation mechanism; 303. Extrusion roller; 304. Guide rail; 305. Guide wheel; 4. Feeding mechanism; 401. Discharge hopper; 5. Filling conveying mechanism; 501. Filling conveying valve; 502. Filling conveying pipe; 503. Mounting seat; 6. Conveying system; 601. Conveyor belt; 7. Leveling mechanism; 701. Leveling roller; 8. First slitting mechanism; 801. First blade; 9. Filling wrapping mechanism; 901. Pressing element; 10. Rounding mechanism; 1001. Kneading element; 11. Second slitting mechanism; 1101. Second blade. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] like Figure 1-5 As shown, the utility model provides an automatic bread forming device, comprising a chassis 1, a first frame 2 and a second frame 3 sequentially arranged on the chassis 1, the first frame 2 being horizontally arranged on the second frame 3, the first frame 2 being provided with a translation mechanism 302, a stuffing feeding mechanism 5 and a forming system, the second frame 3 being provided with a feeding mechanism 4, the forming system being arranged below the feeding mechanism 4, and a conveying system 6 being provided between the forming system and the feeding system, the forming system comprising an extrusion mechanism 301, a leveling mechanism 7, a stuffing wrapping mechanism 9 and a rounding mechanism 10, wherein the conveying system 6 comprises a conveyor belt 601, a first slitting mechanism 8 and a second slitting mechanism 11, the extrusion mechanism 301 comprising a plurality of extrusion rollers 303, the leveling mechanism 7 being composed of two groups of independently arranged leveling rollers 701, the stuffing wrapping mechanism 9 and the rounding mechanism 10 respectively comprising a pressing member 901 and a kneading member 1001.

[0026] A workbench 102 is also provided on the first frame 2, wherein the extrusion mechanism 301, the leveling mechanism 7, the stuffing wrapping mechanism 9 and the rounding mechanism 10 are all provided on the workbench 102, the stuffing feeding mechanism 5 is provided on the second frame 3, and the stuffing feeding mechanism 5 is connected to the second frame 3 through the translation mechanism 302, and the stuffing feeding mechanism 5 moves along the X-axis direction of the first frame 2 through the translation mechanism 302, the stuffing feeding mechanism 5 includes a mounting seat 503 and a stuffing feeding valve 501 provided on the mounting seat 503, the stuffing feeding valve 501 is connected to the stuffing feeding pipe 502, the mounting seat 503 is arranged parallel to the workbench 102, and the first frame 2 and the second frame 3 are also provided with a sensor module.

[0027] The first slitting mechanism 8 is arranged between the extrusion mechanism 301 and the flattening mechanism 7. The first slitting mechanism 8 includes a first blade 801 and a first driving device connected to the first blade 801. The second slitting mechanism 11 includes a second blade 1101 and a second driving device connected to the second blade 1101. The first blade 801 is arranged along the longitudinal direction of the conveyor belt 601, and the second blade 1101 is arranged along the transverse direction of the conveyor belt 601, and the second blade 1101 is horizontally arranged above the conveyor belt 601.

[0028] This embodiment adopts an automated bread forming process. The kneaded dough is placed in the lower hopper 401 of the feeding mechanism 4. The extrusion mechanism 301 arranged at the bottom of the lower hopper 401 presses the dough through the extrusion roller 303 and sends it to the flattening mechanism 7. During the process of the extrusion roller 303 conveying the dough to the flattening roller 701, the dough is cut by the first cutting mechanism 8, so that the dough is cut into two doughs under the cutting of the first blade 801 and conveyed. The dough is flattened by the independently arranged flattening roller 701 and then conveyed to the stuffing mechanism 9. The pressing part of the stuffing mechanism 9 901 is arranged below the filling feeding mechanism 5, and the filling feeding valve 501 of the filling feeding mechanism 5 is connected to the filling feeding pipe 502. The filling feeding valve 501 allows the filling to fall into the flattened dough, and the dough is wrapped into a long strip under the action of the pressing part 901. The dough containing the filling is transported to the kneading mechanism, and the kneading mechanism uses four kneading wheels to shape the dough. Finally, after forming the required round shape, it is cut by the second blade 1101 of the second cutting mechanism 11 and then output by the conveyor belt 601. The overall mechanism has a high degree of automation, high processing efficiency and strong reliability.

[0029] It is further explained that a control panel 101 is provided on one side of the chassis 1 , and a hinge is provided at the connection between the control panel 101 and the chassis 1 , and the control panel 101 can move at an angle of 0°-90° through the hinge.

[0030] It is further explained that the translation mechanism 302 includes a set of guide rails 304 and guide wheels 305. The guide rails 304 are symmetrically arranged on the side walls of the chassis 1. The guide wheels 305 are connected to the mounting seat 503. The mounting seat 503 is also provided with two slots for installing the filling delivery valve 501.

[0031] It is further explained that the workbench 102 is fixedly connected to the first frame 2 by screws, and a drive module 201 is also provided at one end of the first frame 2. The drive module 201 includes a motor group and a cylinder group, and a transmission structure is also provided on the first frame 2, and the transmission structure is respectively connected to the motor group and the pneumatic group.

[0032] It is further explained that the squeezing roller 303 is transversely arranged on the first frame 2 , the squeezing roller 303 and the first blade 801 are horizontally arranged, and the squeezing roller 303 and the leveling roller 701 are flush arranged.

[0033] It is further explained that the pressing member 901 is composed of two sets of independently arranged pressing wheels, the pressing wheels are symmetrically arranged, and a first channel is formed between the pressing wheels.

[0034] It is further explained that the kneading member 1001 is composed of two groups of independently arranged kneading wheels, which are arranged in a circular array, and a second channel is formed between the kneading wheels.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic bread forming device, characterized in that: The machine comprises a chassis, a first frame and a second frame sequentially arranged on the chassis, the first frame and the second frame being arranged horizontally, the first frame being provided with a translation mechanism, a stuffing feeding mechanism and a forming system, the second frame being provided with a feeding mechanism, the forming system being arranged below the feeding mechanism, and a conveying system being provided between the forming system and the feeding system, the forming system comprising an extrusion mechanism, a flattening mechanism, a stuffing encapsulating mechanism and a rounding mechanism, wherein the conveying system comprises a conveyor belt, a first slitting mechanism and a second slitting mechanism, the extrusion mechanism comprising a plurality of extrusion rollers, the flattening mechanism comprising two sets of independently arranged flattening rollers, the stuffing encapsulating mechanism and the rounding mechanism comprising a pressing part and a kneading part, respectively; A workbench is further provided on the first frame, wherein the extrusion mechanism, the flattening mechanism, the stuffing wrapping mechanism, and the rounding mechanism are all provided on the workbench; the stuffing feeding mechanism is provided on the second frame, and the stuffing feeding mechanism is connected to the second frame via a translation mechanism, and the stuffing feeding mechanism moves along the X-axis direction of the first frame via the translation mechanism; the stuffing feeding mechanism includes a mounting seat and a stuffing feeding valve provided on the mounting seat, the stuffing feeding valve is connected to a stuffing feeding pipe, the mounting seat is provided parallel to the workbench, and the first frame and the second frame are further provided with a sensor module; The first slitting mechanism is arranged between the extrusion mechanism and the flattening mechanism, the first slitting mechanism includes a first blade and a first driving device connected to the first blade, the second slitting mechanism includes a second blade and a second driving device connected to the second blade, the first blade is arranged along the longitudinal direction of the conveyor belt, the second blade is arranged along the transverse direction of the conveyor belt, and the second blade is arranged horizontally above the conveyor belt.

2. The automatic bread forming device according to claim 1, characterized in that: A control panel is provided on one side of the chassis, and a hinge is provided at the connection between the control panel and the chassis. The control panel can move at an angle of 0°-90° through the hinge.

3. The automatic bread forming device according to claim 1, characterized in that: The translation mechanism includes a set of guide rails and guide wheels. The guide rails are symmetrically arranged on the side walls of the chassis. The guide wheels are connected to the mounting seat. The mounting seat is also provided with two notches for installing the filling delivery valve.

4. The automatic bread forming device according to claim 1, characterized in that: The workbench is fixedly connected to the first frame by screws. A driving module is also provided at one end of the first frame. The driving module includes a motor group and a cylinder group. A transmission structure is also provided on the first frame. The transmission structure is respectively connected to the motor group and the pneumatic group.

5. The automatic bread forming device according to claim 1, characterized in that: The squeezing roller is laterally arranged on the first frame, the squeezing roller and the first blade are arranged horizontally, and the squeezing roller is arranged flush with the leveling roller.

6. The automatic bread forming device according to claim 1, characterized in that: The pressing part is composed of two groups of independently arranged pressing wheels, the pressing wheels are symmetrically arranged, and a first channel is formed between the pressing wheels.

7. The automatic bread forming device according to claim 1, characterized in that: The kneading member is composed of two groups of independently arranged kneading wheels, which are arranged in a circular array, and a second channel is formed between the kneading wheels.

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