Juice raw material extracting and leaching tank
By introducing lifting mechanism, cutting mechanism and mixing mechanism into the juice raw material extraction and extraction tank, the problems of impurities residue and blockage in the extraction tank are solved, and high-effect juice extraction and device maintenance are achieved, and the extraction quality and efficiency are improved.
Patent Information
- Application Number
- CN202422724119.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing leaching cans have problems such as impurity residue, blockage and low extraction efficiency during the extraction process of juice raw materials, and it is difficult to clean and repair.
A juice raw material extraction and extraction tank is designed, including a lifting mechanism, a cushioning mechanism, a mixing mechanism and a slag cleaning door. The lifting mechanism prevents blockage, and the cushioning mechanism cuts. The mixing mechanism improves uniformity, and the slag cleaning door is easy to clean, and it is heated and cleaned with a steam input pipe.
It improves the uniformity and efficiency of juice extraction, extends the service life of the device, reduces maintenance costs, and improves the extraction quality.
Smart Images

Figure CN223247481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of juice raw material extraction, in particular to a juice raw material extraction and leaching tank. Background Art
[0002] Juice raw materials primarily refer to the fruits used to make juice. Juice raw materials come in a wide variety of types, including but not limited to apples, bananas, and oranges. These fruits are rich in nutrients, such as vitamins and minerals, making juice a nutritious and diverse beverage. Therefore, extracting the ingredients from the juice raw materials is essential.
[0003] Common extraction tanks are used to extract raw materials, but most of them cannot process juice raw materials. During extraction, most of them cannot repair or clean the equipment, and most of the impurities or residual pulp cannot be cleaned. During extraction, the extracted liquid is impure or there is a lot of residue and other problems such as blockage, which affect the extraction efficiency.
[0004] For example, Chinese patent CN218932094U discloses a fruit wine extraction device comprising a platform with a pressing tank fixedly connected to the center of the platform's top. The lower end of the pressing tank extends to the bottom of the platform, and a cover is provided on the top of the pressing tank. This device uses a squeezing method to extract the fruit, but the remaining pulp after extraction is difficult to remove and the raw material cannot be processed. This device is not suitable for extracting raw fruit juice.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0006] In view of the problems in the related technology, the utility model proposes a juice raw material extraction and leaching tank to overcome the above technical problems existing in the existing related technology.
[0007] To this end, the specific technical solutions adopted in this utility model are as follows:
[0008] A juice raw material extraction and leaching tank comprises a leaching tank, a lifting mechanism is provided on the top of the leaching tank, a feeding port is provided on one side of the top of the leaching tank, a cutting mechanism connected to the side wall of the leaching tank is provided on the top of the feeding port, and a water inlet is provided on the other side of the top of the leaching tank; a stirring mechanism is interspersed in the middle position of the top of the leaching tank, a slag cleaning door is provided on one side of the stirring mechanism and on the side wall of the leaching tank, and a discharge port is provided at the bottom of the leaching tank.
[0009] Furthermore, in order to carry out the lifting and stirring mechanism, the pulp is lifted up after stirring to prevent blockage. The lifting mechanism includes an automatic telescopic rod arranged on the top of the extraction tank, a baffle is arranged on the top of the automatic telescopic rod, and a hollow fixed column is arranged at the bottom of the baffle.
[0010] Furthermore, in order to cut fruits such as apples or bananas into pieces and fully extract and soak them, the cutting mechanism includes a shell arranged on the top of the feed port, and the end of the shell is connected to the side wall of the extraction tank, a crankshaft is inserted into the interior of the shell, and a number of connecting rods are evenly sleeved on the crankshaft, and a cutting knife is provided at the bottom end of the connecting rod. A cutting motor is provided at the end of the crankshaft away from the extraction tank, and the crankshaft and the shell are connected by a bearing; the inner wall of the feed port is provided with a limiting groove that cooperates with the cutting knife.
[0011] Furthermore, in order to stir the cut fruits such as apples or bananas and increase the extraction and leaching effect, the above-mentioned lifting mechanism is used to rise and bring up the filter to clean impurities and pulp, thereby improving efficiency. The stirring mechanism includes a stirring shaft interspersed inside the extraction tank, and a number of evenly distributed stirring blocks and stirring arc knives are arranged on the stirring shaft and inside the extraction tank in sequence; a concave fixed column is provided at the bottom end of the stirring shaft, a filter is provided at the bottom end of the concave fixed column, and the stirring shaft and the concave fixed column are connected by a bearing; the top of the stirring shaft passes through the extraction tank and the hollow fixed column in sequence and extends to the top of the baffle, the top of the stirring shaft is connected to the stirring motor arranged on the baffle, adjacent stirring blocks and stirring arc knives are located in different horizontal planes, and the plane where the several stirring blocks are located is perpendicular to the plane where the several stirring arc knives are located.
[0012] Furthermore, in order to seal the extraction tank and open the door for easy cleaning of the extraction tank, and there is a steam input pipe for steam heating, a handle is provided in the middle of the slag cleaning door, an L-shaped buckle is provided on the other side of the slag cleaning door, and a steam input pipe is provided at the bottom of the side wall of the extraction tank and opposite the slag cleaning door.
[0013] The beneficial effects of the utility model are:
[0014] 1. When apples or bananas and other fruits are selected with high maturity and good quality, they are then washed and rinsed, and then sent to the feed port for cutting, and then extraction and leaching are carried out (specifically, the external steam is pre-connected and enters the extraction tank through the steam input pipe, and the temperature is maintained at about 100°C, and static high-temperature extraction is carried out for 30-60 minutes); by setting a lifting mechanism, a cutting mechanism, a stirring mechanism and a discharge port, the washed apples are allowed to enter the cutting mechanism for cutting, so that the extracted liquid is more uniform, and the water and pulp are stirred more evenly after being stirred by the stirring mechanism, so that the quality of the extraction and leaching is higher and the efficiency is improved. After extraction and leaching, the lifting mechanism is used to lift the filter screen at the bottom of the stirring mechanism, so that the pulp of fruits such as apples or bananas is brought out for cleaning, so that the efficiency is higher and the quality of the extraction and leaching is better, and the discharge port is used to adjust the position for better discharge.
[0015] 2. By setting up a slag cleaning door and a steam input pipe, the door can be opened to clean the pulp impurities, and it is convenient to replace or repair the device or filter, thereby increasing the service life of the device or filter and reducing costs. In addition, the steam heating can achieve better fruit extraction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a structural schematic diagram of a juice raw material extraction and leaching tank according to an embodiment of the utility model;
[0018] Figure 2 This is a cross-sectional view of a juice raw material extraction and leaching tank according to an embodiment of the utility model;
[0019] Figure 3 yes Figure 2 A partial enlarged view of point A.
[0020] In the picture:
[0021] 1. Soaking tank; 2. Lifting mechanism; 201. Automatic telescopic rod; 202. Baffle; 203. Hollow fixed column; 3. Feed inlet; 301. Limiting groove; 4. Cutting mechanism; 401. Shell; 402. Crankshaft; 403. Connecting rod; 404. Cutting knife; 405. Cutting motor; 5. Water inlet; 6. Stirring mechanism; 601. Concave fixed column; 602. Filter; 603. Stirring shaft; 604. Stirring block; 605. Stirring curved knife; 606. Stirring motor; 7. Slag cleaning door; 8. Discharge port; 9. Chute; 10. Slider; 11. Handle; 12. L-shaped buckle; 13. Steam inlet pipe. DETAILED DESCRIPTION
[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0023] According to an embodiment of the present utility model, a juice raw material extraction and leaching tank is provided.
[0024] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-Figure 3 As shown, the felt device with adjustable sewing thickness according to the embodiment of the present invention includes a foaming tank 1, a lifting mechanism 2 is provided on the top of the foaming tank 1, a feeding port 3 is provided on one side of the top of the foaming tank 1, a cutting mechanism 4 connected to the side wall of the foaming tank 1 is provided on the top of the feeding port 3, and a water inlet 5 is provided on the other side of the top of the foaming tank 1; a stirring mechanism 6 is interspersed in the middle position of the top of the foaming tank 1, a slag cleaning door 7 is provided on one side of the stirring mechanism 6 and located on the side wall of the foaming tank 1, and a discharge port 8 is provided at the bottom of the foaming tank 1.
[0025] With the help of the above technical solution of the utility model, when apples or bananas are selected with high maturity and good quality, they are then washed and rinsed, and then sent to the feed port 3 for cutting, and then extracted and leached. Specifically, pre-connected external steam enters the extraction tank 1 through the steam input pipe 13 and is maintained at a temperature of about 100°C, and static high-temperature extraction is carried out for 30-60 minutes; by providing a lifting mechanism 2, a cutting mechanism 4, and a stirring mechanism 6, the washed apples enter the cutting mechanism 4 for cutting, making the extracted liquid more uniform. After the stirring mechanism 6 stirs the water and the pulp more evenly, the quality of the extraction and leaching is higher and the efficiency is improved. After the extraction and leaching, the lifting mechanism 2 is used to lift the filter 602 at the bottom of the stirring mechanism 6, so that the pulp of the apples or bananas and other fruits is brought out for cleaning, which makes the efficiency higher and the quality of the extraction and leaching better. By providing a slag cleaning door 7, the door can be opened to clean the pulp impurities, and the device is convenient to replace or repair, thereby increasing the service life of the device and reducing costs.
[0026] In one embodiment, for the above-mentioned lifting mechanism 2, the lifting mechanism 2 includes an automatic telescopic rod 201 arranged on the top of the extraction tank 1, a baffle 202 is provided on the top of the automatic telescopic rod 201, and a hollow fixed column 203 is provided at the bottom of the baffle 202, so as to lift and lower the stirring mechanism 6, and lift the pulp after stirring to prevent blockage.
[0027] In one embodiment, for the above-mentioned cutting mechanism 4, the cutting mechanism 4 includes a shell 401 arranged at the top of the feed port 3, and the end of the shell 401 is connected to the side wall of the extraction tank 1, a crankshaft 402 is inserted into the interior of the shell 401, and a number of connecting rods 403 are evenly sleeved on the crankshaft 402, and a cutting knife 404 is provided at the bottom end of the connecting rod 403. A cutting motor 405 is provided at the end of the crankshaft 402 away from the extraction tank 1, and the crankshaft 402 and the shell 401 are connected by a bearing; the inner wall of the feed port 3 is provided with a limiting groove 301 that cooperates with the cutting knife 404, so as to cut fruits such as apples or bananas for sufficient extraction and leaching.
[0028] The working principle of the cutting mechanism 4 is as follows: after fruits such as apples or bananas enter the feed port 3, they pass through the cutting knife 404 at an angle. After the cutting motor 405 is started, it starts to cut up and down. The middle connecting rod 403 moves in a circle at the top, while the connecting rods 403 on both sides move in a circle at the bottom, and then drive the cutting knife 404 to move up and down to cut fruits such as apples or bananas, and there are limit slots 301 on both sides to control the distance of the cutting knife 404.
[0029] In one embodiment, the stirring mechanism 6 includes a stirring shaft 603 inserted into the interior of the extraction tank 1, and a plurality of evenly distributed stirring blocks 604 and stirring arc blades 605 are sequentially arranged on the stirring shaft 603 and located inside the extraction tank 1; a concave fixed column 601 is provided at the bottom end of the stirring shaft 603, a filter screen 602 is provided at the bottom end of the concave fixed column 601, and the stirring shaft 603 and the concave fixed column 601 are connected by a bearing; the top of the stirring shaft 603 sequentially passes through the extraction tank 1 and the hollow fixed column 602. The fixed column 203 extends to the top of the baffle 202, and the top of the stirring shaft 603 is connected to the stirring motor 606 set on the baffle 202. The adjacent stirring blocks 604 and the stirring arc knives 605 are located in different horizontal planes. The plane where the stirring blocks 604 are located is perpendicular to the plane where the stirring arc knives 605 are located, so as to stir the cut apples or bananas and other fruits, increase the extraction and leaching effect, and use the above-mentioned lifting mechanism 2 to rise and bring up the filter 602 to clean impurities and pulp, thereby improving efficiency.
[0030] The working principle of the stirring mechanism 6 is as follows: chopped apples, bananas and other fruits fall into the extraction tank 1 for stirring. After the stirring motor 606 is started, the stirring shaft 603 drives the stirring block 604 and the stirring curved knife 605 to stir the chopped apples or bananas. However, there is a concave fixed column 601 at the bottom to fix the filter 602, which does not move with the stirring shaft 603. It rises and falls under the drive of the lifting mechanism 2. The filter 602 slides on both sides of the inside of the extraction tank 1 to bring up the pulp residue for cleaning.
[0031] In one embodiment, for the above-mentioned slag cleaning door 7, a handle is provided in the middle position of the slag cleaning door, an L-shaped buckle is provided on the other side of the slag cleaning door, and a steam input pipe 13 is provided at the bottom of the side wall of the leaching tank 1 and opposite the slag cleaning door 7, so as to seal the leaching tank and open the door to facilitate cleaning of the leaching tank, and the steam input pipe 13 is provided for steam heating.
[0032] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.
[0033] In actual application, when fruits such as apples or bananas are selected with high maturity and good quality, they are then washed and rinsed, and then sent to the feed port 3 for cutting. The upper crankshaft 402 drives the cutting knives 404 at the bottom of both sides and the cutting knife 404 at the top of the middle to cut up and down (the working principle of the cutting mechanism 4 is as above), and then enters the interior for stirring. After starting the stirring motor 606, the stirring shaft 603 drives the stirring block 604 and the stirring arc knife 605 to stir and fully cut the fruits, and the water inlet 5 enters the bubble extraction tank 1 and is fully stirred with the cut apples or bananas and other fruits, and then enters After the extraction and leaching, specifically (external steam is pre-connected and enters the extraction tank 1 through the steam input pipe 13, and the temperature is maintained at about 100°C, and static high-temperature leaching is carried out for 30-60 minutes), after the material is discharged from the discharge port 8, the stirring mechanism 6 is brought up by the automatic telescopic rod 201, but the filter 602 and the stirring shaft 603 do not move, and are fixed on the outside of the stirring shaft 603 to bring up the impurities and pulp of the filter 602 (the working principle of the stirring mechanism 6 is as described above), and the impurities and pulp of the filter 602 are cleaned by the slag cleaning door 7, and the device or the filter 602 is manually replaced or repaired.
[0034] In summary, with the help of the above technical solution of the present invention, when fruits such as apples or bananas are selected with high maturity and good quality, they are then washed and rinsed, and then sent to the feed port for cutting, and then extraction and leaching are carried out. Specifically,) the steam pre-connected to the outside enters the extraction tank 1 through the steam input pipe 13, and the temperature is maintained at about 100°C, and static high-temperature extraction is carried out for 30-60 minutes); by arranging the lifting mechanism 2, the cutting mechanism 4, the stirring mechanism 6 and the discharge port 8, the washed apples enter the cutting mechanism 4 for cutting, so that the extracted liquid is more uniform, and the stirring of the stirring mechanism 6 makes the water and the pulp more uniform, the quality of the extraction and leaching is higher and the efficiency is improved, and then after the extraction and leaching, the lifting mechanism is used to lift the filter 602 at the bottom of the stirring mechanism 6, so that the pulp of fruits such as apples or bananas is brought out for cleaning, so that the efficiency is higher and the quality of the extraction and leaching is better. By providing the slag cleaning door 7 and the steam input pipe 13, the door can be opened to clean the pulp impurities, and it is convenient to replace or repair the device or the filter 602, thereby increasing the service life of the device or the filter 602 and reducing costs. In addition, the steam heating can achieve better fruit extraction effect.
[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A juice raw material extraction and leaching tank, comprising a leaching tank (1), characterized in that: A lifting mechanism (2) is provided on the top of the bubble extraction tank (1), a feed port (3) is provided on one side of the top of the bubble extraction tank (1), a cutting mechanism (4) connected to the side wall of the bubble extraction tank (1) is provided on the top of the feed port (3), and a water inlet (5) is provided on the other side of the top of the bubble extraction tank (1); A stirring mechanism (6) is interspersed in the middle of the top of the extraction tank (1), a slag removal door (7) is provided on one side of the stirring mechanism (6) and on the side wall of the extraction tank (1), and a discharge port (8) is provided at the bottom of the extraction tank (1).
2. A juice raw material extraction and leaching tank according to claim 1, characterized in that: The lifting mechanism (2) comprises an automatic telescopic rod (201) arranged on the top of the extraction tank (1), a baffle (202) being provided on the top of the automatic telescopic rod (201), and a hollow fixed column (203) being provided on the bottom of the baffle (202).
3. The juice raw material extraction and leaching tank according to claim 1, characterized in that: The slicing mechanism (4) comprises a shell (401) arranged at the top of the feed port (3), and the end of the shell (401) is connected to the side wall of the blister tank (1). A crankshaft (402) is inserted into the interior of the shell (401), and a plurality of connecting rods (403) are evenly sleeved on the crankshaft (402). A slicing knife (404) is provided at the bottom end of the connecting rod (403). A slicing motor (405) is provided at the end of the crankshaft (402) away from the blister tank (1), and the crankshaft (402) and the shell (401) are connected via a bearing.
4. A juice raw material extraction and leaching tank according to claim 2, characterized in that: The stirring mechanism (6) comprises a stirring shaft (603) inserted into the interior of the extraction tank (1), and a plurality of stirring blocks (604) and stirring arc blades (605) uniformly distributed are sequentially arranged on the stirring shaft (603) and located inside the extraction tank (1); A concave fixing column (601) is provided at the bottom end of the stirring shaft (603), a filter screen (602) is provided at the bottom end of the concave fixing column (601), and the stirring shaft (603) and the concave fixing column (601) are connected via a bearing; The top of the stirring shaft (603) sequentially passes through the blister tank (1) and the hollow fixed column (203) and extends to above the baffle (202). The top end of the stirring shaft (603) is connected to a stirring motor (606) provided on the baffle (202).
5. The juice raw material extraction and leaching tank according to claim 4, characterized in that: Slide grooves (9) are provided on both sides of the filter screen (602), and sliding blocks (10) that cooperate with the slide grooves (9) are provided on both sides of the bottom of the extraction tank (1).
6. The juice raw material extraction and leaching tank according to claim 1, characterized in that: A handle (11) is provided in the middle of the slag cleaning door (7), and an L-shaped buckle (12) is provided on the other side of the slag cleaning door (7).
7. The juice raw material extraction and leaching tank according to claim 4, characterized in that: The adjacent stirring blocks (604) and stirring arc knives (605) are located in different horizontal planes, and the plane where the stirring blocks (604) are located is perpendicular to the plane where the stirring arc knives (605) are located.
8. The juice raw material extraction and leaching tank according to claim 1, characterized in that: A steam input pipe (13) is provided at the bottom of the side wall of the extraction tank (1) and opposite to the slag cleaning door (7).
9. The juice raw material extraction and leaching tank according to claim 3, characterized in that: The inner wall of the feed port (3) is provided with a limiting groove (301) that matches the cutting knife (404).
Citation Information
Patent Citations
Fruit wine extraction device
CN218932094U