Beancurd jelly production line for curdling in small barrel
Through the tofu brain production line with small barrel slurry, combined with the annular conveyor belt and multi-station design, the slurry quantity and coagulant injection are accurately controlled, which solves the problem of uneven discharge of large barrels and achieves the unity of efficient production and product quality.
Patent Information
- Application Number
- CN202422642337.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing tofu brain production, uneven discharge of large barrels leads to inconsistent product quality, and the production efficiency of small barrels is low, making it difficult to take into account both product quality and production efficiency.
The tofu brain production line using a small barrel slurry is used, and the circular conveyor belt and multi-station design is used. Combined with grouting, slurry, brain breaking and flip components, the slurry volume is accurately controlled through a liquid level sensor and an adjustable overflow joint, and multiple coagulant injection systems are set up. The barrel uses a plastic barrel to improve insulation performance.
It achieves uniform product quality and high production efficiency, can meet the needs of large-scale production, and improves the production rate and finished product quality.
Smart Images
Figure CN223247529U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tofu production and relates to a tofu pudding production line with small barrel slurrying. Background Art
[0002] Existing tofu pudding production relies on large barrels to increase batch output and improve production efficiency. However, these barrels can only discharge material from the bottom, which takes a long time to discharge, resulting in different degrees of coagulation between products discharged early and late, affecting product quality. However, using smaller barrels for dispensing results in very low production efficiency, making it unsuitable for large-scale production.
[0003] Therefore, how to reconcile the contradiction between the product quality and production efficiency of tofu pudding production has become a technical problem that urgently needs to be solved in this field. Utility Model Content
[0004] Aiming at the deficiencies of the prior art, the utility model provides a tofu pudding production line with a small barrel slurry, which has the advantages of uniform product quality and high production efficiency.
[0005] In order to solve the above technical problems, the purpose of the utility model is achieved through the following technical solutions:
[0006] A tofu pudding production line with small barrel slurry dotting includes an endless conveyor belt driven by a power device, a plurality of bases are provided on the outside of the endless conveyor belt, a barrel is hinged inside the base, a grouting station and a slurry dotting station are provided at the starting end of the endless conveyor belt, and a brain breaking station and a flipping station are provided at the terminal end, the grouting station is provided with a grouting component for quantitatively injecting slurry into the barrel, the slurry dotting station is provided with a slurry dotting component for quantitatively injecting coagulant into the barrel, the brain breaking station is provided with a brain breaking component for crushing the coagulant, and the flipping station is provided with a flipping component for flipping the barrel to discharge the material.
[0007] In the above-mentioned tofu pudding production line with small barrel slurry addition, the slurry addition station, grouting station, turning station and pudding station are arranged adjacent to each other and are located in the middle of the circular conveyor belt.
[0008] In the above-mentioned small-barrel tofu pudding production line, the annular conveyor belt is preferably a runway-shaped conveyor belt, which is laid on an annular frame and driven by a conveyor belt motor to move in a circular motion. The base is fixed to the outside of the annular conveyor belt and moves synchronously with the annular conveyor belt, and a roller is provided at the bottom of the base that is rollingly connected to the annular frame.
[0009] In the above-mentioned small-barrel tofu pudding production line, the grouting assembly, grouting assembly, pudding breaking assembly, and flipping assembly are respectively arranged on their corresponding grouting racks, grouting racks, pudding breaking racks, and flipping racks.
[0010] In the above-mentioned small-barrel tofu pudding production line, the material barrels are grouped in two and hinged in the same base. The grouting assembly, slurry dosing assembly and tofu pudding breaking assembly are all arranged in pairs. The material barrels in the same group are connected into one by clamps and driven to flip synchronously by the flipping assembly.
[0011] In the above-mentioned small-bucket grouting tofu pudding production line, the grouting assembly includes a grouting barrel, which is connected to a slurry inlet pipe on the top and a slurry outlet pipe on the bottom. A liquid level sensor and an overflow port are provided inside the grouting barrel, and the overflow port is connected to the outside of the grouting barrel through an overflow pipe; the slurry inlet pipe and the slurry outlet pipe are provided with pneumatic valves for controlling the connectivity of the pipes; the overflow pipe passes through the side wall of the barrel and includes an inner barrel section and an outer barrel section.
[0012] In the above-mentioned small-bucket tofu pudding production line, the end of the overflow pipe in the grouting bucket is screwed with an axially adjustable overflow joint, and the upper end of the overflow joint forms an overflow port; the overflow joint adjusts its axial position by rotation.
[0013] In the above-mentioned small-bucket grouting tofu pudding production line, a partition is arranged axially inside the grouting barrel, and the partition divides the grouting barrel into two independent grouting units. Each grouting unit is correspondingly provided with a slurry inlet pipe, a slurry outlet pipe, a liquid level sensor, an overflow pipe and an overflow joint.
[0014] In the above-mentioned tofu pudding production line with small barrel dosing, the dosing component includes a coagulant injection unit arranged on the rear side and a stirring unit on the front side. The coagulant injection unit includes a gypsum metering barrel and a brine metering barrel. Gypsum and brine can be selectively injected into the material barrel through pipes. The stirring unit includes a stirring rod driven by a stirring motor. The stirring rod and the stirring motor are driven up and down by a stirring cylinder.
[0015] In the above-mentioned tofu pudding production line with small barrel slurry, the pudding component includes a pudding cover, and the pudding cover is driven by a pudding cylinder to move up and down.
[0016] In the above-mentioned tofu pudding production line with small barrels of pulp, the flipping assembly includes a flipping bracket and a lifting bracket that are inclined forward and arranged perpendicular to each other. A flipping cylinder is hinged on the flipping bracket, and a lifting cylinder is hinged on the lifting bracket. The piston rod of the lifting cylinder is hinged to the cylinder body of the flipping cylinder. A connecting claw is provided at the end of the piston rod of the flipping cylinder, and a connecting piece detachably connected to the connecting claw is provided on the barrel.
[0017] In the above-mentioned small-barrel tofu pudding production line, the material barrel is a plastic barrel, preferably a plastic barrel with better heat preservation performance.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. This utility model provides a tofu pudding production line using small barrels for slurry dispensing. During production, the barrels are loaded at the slurrying and dispensing stations at the starting end. Following the conveying process, the barrels undergo a lengthy solidification process before reaching the final end. Dispensing takes place at the breaking and flipping stations at the final end, and the product is then immediately circulated back to the starting end. This utility model utilizes small barrels for slurry dispensing to ensure product quality, and by providing more circulating barrels for conveying, production efficiency is improved, thus achieving a balance between product quality and production efficiency.
[0020] 2. The utility model improves the structure of the grouting component. The overflow structure can accurately control the injection volume of the slurry. By setting an adjustable overflow joint, the grouting volume can be changed to better meet production needs. The utility model also sets a liquid level sensor to monitor the injection liquid level. When the liquid level reaches the overflow port, the slurry is continued to be injected for a period of time, so that the slurry can be fully discharged and the product quality can be guaranteed.
[0021] 3. The utility model uses two grouting buckets as a group, which can simultaneously perform grouting, grouting, brain breaking and flipping of the two grouting buckets to further improve production efficiency.
[0022] 4. The dispensing assembly of the present invention provides two coagulant injection systems, and different coagulants can be selected as needed to meet the needs of various tastes.
[0023] 5. The use of a small barrel for slurry dipping reduces the strength requirement of the barrel. The barrel of the utility model can be a plastic barrel, which improves the heat preservation performance, effectively ensures the slurry dipping temperature, and can improve the yield rate and quality of the finished tofu. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional diagram of the utility model;
[0025] Figure 2 It is a three-dimensional diagram of the grouting assembly of the utility model;
[0026] Figure 3 yes Figure 2 Axial cross-sectional view of
[0027] Figure 4 It is a three-dimensional diagram of the slurry dispensing assembly of the utility model;
[0028] Figure 5 It is a three-dimensional diagram of the brain-breaking component of the utility model;
[0029] Figure 6 It is a three-dimensional diagram of the flip assembly of the utility model;
[0030] Figure 7 It is a three-dimensional diagram of the material barrel of the utility model;
[0031] Reference numerals: 1, endless conveyor belt; 11, base; 12, barrel; 13, clamp; 14, connector;
[0032] 2. Grouting assembly; 21. Grouting bucket; 22. Slurry inlet pipe; 23. Slurry outlet pipe; 24. Liquid level sensor; 25. Overflow port; 26. Overflow pipe; 27. Overflow joint; 28. Partition;
[0033] 3. Slurry dispensing assembly; 31. Gypsum dosing barrel; 32. Brine dosing barrel; 33. Stirring motor; 34. Stirring rod; 35. Stirring cylinder;
[0034] 4. Brain-breaking assembly; 41. Brain-breaking cover; 42. Brain-breaking cylinder;
[0035] 5. Flip assembly; 51. Flip bracket; 52. Lift bracket; 53. Flip cylinder; 54. Lift cylinder; 55. Connecting claw. DETAILED DESCRIPTION
[0036] The present invention will be further described below with reference to specific embodiments of the present invention. Figure 1-7 :
[0037] A tofu pudding production line with small-barrel slurry dotting includes an endless conveyor belt 1 driven by a power device, and a plurality of circulating material barrels 12 are provided on the endless conveyor belt 1. The starting end of the endless conveyor belt is correspondingly provided with a grouting station and a slurry dotting station, and the terminal end is correspondingly provided with a brain breaking station and a flipping station. The grouting station is provided with a grouting component 2 for quantitatively injecting slurry into the material barrel 12, the slurry dotting station is provided with a slurry dotting component 3 for quantitatively injecting coagulant into the material barrel 12, the brain breaking station is provided with a brain breaking component 4 for crushing the coagulant, and the flipping station is provided with a flipping component 5 for flipping the material barrel 12 to discharge the material.
[0038] In this example, the Figure 1The endless conveyor belt 1 is a runway-shaped conveyor belt. The endless conveyor belt 1 is laid on an annular frame and driven by a conveyor belt motor to move in a circular motion. The material barrel 12 is fixed to the outside of the endless conveyor belt 1 through a base 11 and moves synchronously with the endless conveyor belt 1. In order to achieve continuous production, the bases 11 have the same spacing or are distributed closely together. In order to facilitate the movement of the bases 11, rollers that are rollingly connected to the annular frame are provided at the bottom of the base 11. After the material is discharged, the turning assembly 5 pulls the material barrel 12 back to its original position, and the material barrel 12 continues to move forward with the base 11 to the grouting station for the next cycle.
[0039] In order to facilitate operation, the slurry dosing station, grouting station, flipping station and brain breaking station are arranged adjacent to each other and are located in the inner ring of the endless conveyor belt 1.
[0040] Specifically, the structure and working mode of each component of this embodiment are as follows:
[0041] Grouting component 2, reference Figure 2 and attached Figure 3 The grouting assembly 2 is arranged on the grouting machine frame, and includes a grouting bucket 21. The top of the grouting bucket 21 is connected to a slurry inlet pipe 22, and the bottom is provided with a slurry outlet pipe 23. The grouting bucket 21 is provided with a liquid level sensor 24 and an overflow port 25. The overflow port 25 is connected to the outside of the grouting bucket 21 through an overflow pipe 26; the slurry inlet pipe 22 and the slurry outlet pipe 23 are provided with pneumatic valves for controlling the connection status of the pipes; the overflow pipe 26 passes through the side wall of the barrel 12, and includes an inner barrel section and an outer barrel section.
[0042] The prepared soy milk liquid enters the grouting barrel 21 through the slurry inlet pipe 22. When the liquid level of the soy milk liquid reaches the overflow port 25, the excess slurry will flow out through the overflow port 25 and the overflow pipe 26, thereby keeping the amount of slurry in the grouting barrel 21 constant. Afterwards, the slurry in the grouting barrel 21 is injected into the material barrel 12 through the slurry outlet pipe 23, completing the quantitative grouting operation.
[0043] Generally speaking, when slurry enters the grouting barrel 21, it produces foam, which can affect the quality of the finished product. In this embodiment, the slurry level can be detected by a liquid level sensor 24. When the slurry level reaches the height of the overflow port 25, the injection is maintained for a short period of time to allow most of the foam to flow out of the overflow port 25. Therefore, the slurry quantity is more accurate and the quality of the finished product is also better. In this embodiment, the liquid level sensor 24 transmits the liquid level signal to the controller, which then controls the start and stop of the pneumatic valve to start or stop injection.
[0044] This embodiment further provides an adjustable quantitative structure: the end of the overflow pipe 26 in the grouting bucket 21 is screwed with an axially adjustable overflow joint 27, and the upper end of the overflow joint 27 forms an overflow port 25; the overflow joint 27 adjusts its axial position by rotation, and by adjusting the height of the overflow port 25, the amount of slurry injected into the grouting bucket 21 can be adjusted.
[0045] Pulp assembly 3, control attached Figure 4 The slurry dosing assembly 3 includes a coagulant injection unit arranged on the rear side and a stirring unit on the front side. The coagulant injection unit includes a gypsum quantitative barrel 31 and a brine quantitative barrel 32. Gypsum and brine can be selectively injected into the material barrel 12 through a pipeline. The stirring unit includes a stirring rod 34 driven by a stirring motor 33. The stirring rod 34 and the stirring motor 33 are driven up and down by a stirring cylinder 35.
[0046] During use, gypsum injection or brine injection can be selected. During injection, the stirring motor 33 is started to stir the liquid material to mix it evenly.
[0047] Brain Breaker Component 4, see attached Figure 5 The brain-breaking component 4 includes a brain-breaking cover 41, which is driven by a brain-breaking cylinder 42 to move up and down. During the downward movement of the brain-breaking cover 41, the solidified tofu is broken.
[0048] Turn over component 5 and compare with the attached Figure 6 and attached Figure 7 The flip assembly 5 includes a flip bracket 51 and a lifting bracket 52 that are inclined forward (toward the barrel 12) and arranged perpendicular to each other. A flip cylinder 53 is hinged on the flip bracket 51, and a lifting cylinder 54 is hinged on the lifting bracket 52. The piston rod of the lifting cylinder 54 is hinged to the cylinder body of the flip cylinder 53. A connecting claw 55 is provided at the end of the piston rod of the flip cylinder 53. The barrel 12 is provided with a connecting piece 14 that is detachably connected to the connecting claw 55.
[0049] When the material barrel 12 moves to the flipping station, the piston rod of the flipping cylinder 53 moves forward until the connecting claw 55 is located above the connecting piece 14. Then, the lifting cylinder 54 drives the flipping cylinder 53 to rotate about its axis. The flipping cylinder 53 rotates downward, and the connecting claw 55 engages the connecting piece 14. At this time, the piston rods of the flipping cylinder 53 and the lifting cylinder 54 continue to extend, pushing the material barrel 12 to rotate about the axis on the base 11, realizing flipping. After unloading, the flipping cylinder 53 and the lifting cylinder 54 drive it to return to its original position.
[0050] In order to further improve efficiency, the material barrels 12 are grouped in two, the grouting assembly 2, the slurry dot assembly 3 and the brain-breaking assembly 4 are all arranged in pairs, the coagulant injection unit and the stirring unit in the slurry dot assembly 3 are both arranged side by side, and the brain-breaking cover 41 and the brain-breaking cylinder 42 in the brain-breaking assembly 4 are both arranged side by side; the material barrels 12 in the same group are connected as a whole by the clamps 13 and are driven to flip synchronously by the flipping assembly 5, and the connecting piece 14 is simultaneously connected to the clamps 13 of the two material barrels 12.
[0051] The grouting assembly 2 is configured as follows: a partition 28 is axially arranged inside the grouting barrel 21, and the partition 28 divides the grouting barrel 21 into two independent grouting units. Each grouting unit is correspondingly provided with a slurry inlet pipe 22, a slurry outlet pipe 23, a liquid level sensor 24, an overflow pipe 26 and an overflow joint 27.
[0052] The material barrel 12 of this embodiment is a plastic barrel, preferably a plastic barrel with good heat preservation performance. By improving the heat preservation performance of the material barrel 12, the slurry point temperature can be effectively guaranteed, and the yield rate and quality of the finished tofu can be improved.
[0053] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A tofu pudding production line with small barrel slurry, characterized in that: The invention comprises an annular conveyor belt (1) driven by a power device, wherein a plurality of bases (11) are provided on the outer side of the annular conveyor belt (1), a material barrel (12) is hingedly connected to the base (11), a grouting station and a slurry dotting station are provided at the starting end of the annular conveyor belt (1), and a brain breaking station and a flipping station are provided at the terminal end, wherein the grouting station is provided with a grouting component (2) for quantitatively injecting slurry into the material barrel (12), the slurry dotting station is provided with a slurry dotting component (3) for quantitatively injecting coagulant into the material barrel (12), the brain breaking station is provided with a brain breaking component (4) for crushing the coagulant, and the flipping station is provided with a flipping component (5) for flipping the material barrel (12) to discharge the material.
2. The tofu pudding production line with small barrels of slurry according to claim 1 is characterized in that: The slurry dosing station, grouting station, flipping station and brain breaking station are arranged adjacent to each other and are located in the middle of the annular conveyor belt (1).
3. The tofu pudding production line with small barrels of slurry according to claim 1 is characterized in that: The material barrels (12) are arranged in groups of two and are hinged in the same base (11). The grouting assembly (2), the slurry dot assembly (3) and the brain breaking assembly (4) are all arranged in pairs. The material barrels (12) in the same group are connected as a whole through a clamp (13) and are driven by a turning assembly (5) to turn synchronously.
4. The tofu pudding production line with small barrels of slurry according to claim 1 is characterized in that: The grouting assembly (2) comprises a grouting bucket (21), the top of the grouting bucket (21) is connected to a slurry inlet pipe (22), and the bottom is provided with a slurry outlet pipe (23), a liquid level sensor (24) and an overflow port (25) are provided in the grouting bucket (21), and the overflow port (25) is connected to the outside of the grouting bucket (21) through an overflow pipe (26).
5. The tofu pudding production line with small barrels of slurry according to claim 4 is characterized in that: An axially adjustable overflow joint (27) is screwed to the end of the overflow pipe (26) in the grouting bucket (21), and an overflow port (25) is formed at the upper end of the overflow joint (27).
6. The tofu pudding production line with small barrels of slurry according to claim 5 is characterized in that: A partition (28) is provided in the grouting barrel (21) along the axial direction, and the partition (28) divides the grouting barrel (21) into two independent grouting units. Each grouting unit is correspondingly provided with a slurry inlet pipe (22), a slurry outlet pipe (23), a liquid level sensor (24), an overflow pipe (26) and an overflow joint (27).
7. The tofu pudding production line with small barrels of slurry according to claim 1 is characterized in that: The slurry dispensing assembly (3) includes a coagulant injection unit arranged at the rear side and a stirring unit at the front side. The coagulant injection unit includes a gypsum quantitative barrel (31) and a brine quantitative barrel (32). Gypsum and brine are selectively injected into the material barrel (12) through a pipeline. The stirring unit includes a stirring rod (34) driven by a stirring motor (33). The stirring rod (34) and the stirring motor (33) are driven to move up and down by a stirring cylinder (35).
8. The tofu pudding production line with small barrels of slurry according to claim 1 is characterized in that: The brain-breaking component (4) comprises a brain-breaking cover (41), and the brain-breaking cover (41) is driven by a brain-breaking cylinder (42) to move up and down.
9. The tofu pudding production line with small barrels of slurry according to claim 1, characterized in that: The flip assembly (5) comprises a flip bracket (51) and a lifting bracket (52) which are tilted forward and arranged perpendicularly to each other. A flip cylinder (53) is hingedly connected to the flip bracket (51), and a lifting cylinder (54) is hingedly connected to the lifting bracket (52). The piston rod of the lifting cylinder (54) is hingedly connected to the cylinder body of the flip cylinder (53). A connecting claw (55) is provided at the end of the piston rod of the flip cylinder (53). A connecting piece (14) which is detachably connected to the connecting claw (55) is provided on the material barrel (12).
10. The tofu pudding production line with small barrels of slurry according to claim 1, characterized in that: The material barrel (12) is a plastic barrel.