Efficient ultrasonic extraction unit
By introducing a load-bearing ring and hydraulic rod system into the ultrasonic extraction unit, combining drive and servo motors, multi-dimensional adjustment of the ultrasonic emission head is achieved, which solves the problem of uneven contact between ultrasonic and materials in the ultrasonic extraction unit, and improves the extraction efficiency and effect.
Patent Information
- Application Number
- CN202422544317.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing ultrasonic extraction unit is inconvenient to adjust the ultrasonic emission position easily during use, resulting in uneven contact between the ultrasonic waves and materials, affecting the extraction effect.
The load-bearing ring and hydraulic rod system outside the ultrasonic extraction tube are adopted, combined with components such as driving motors, adjusting motors and servo motors, to realize the circumferential rotation and reciprocating movement of the ultrasonic transmitter head. Through the coordination of multiple sets of clamping blocks and the transmitter heads, the contact uniformity between ultrasonic and material is enhanced.
It achieves uniform contact between ultrasonic waves and materials, improves extraction efficiency and effect, enhances the permeability of solvents, and promotes the rapid release of active ingredients.
Smart Images

Figure CN223248795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic extraction units, in particular to a high-efficiency ultrasonic extraction unit. Background Art
[0002] An ultrasonic extractor is a device that uses the physical effects of ultrasound to achieve processes such as material extraction, dispersion, emulsification, and mixing. It uses the rapid mechanical vibration waves generated by a piezoelectric transducer to reduce the interaction between the target extract and the sample matrix, thereby achieving solid-liquid extraction and separation. The main principle of an ultrasonic extractor is to use the rapid and strong vibration, high acceleration, and cavitation effects generated by ultrasound to accelerate the target substance into the extraction solvent, thereby greatly shortening the extraction time, improving the extraction efficiency, and saving the extraction solvent. In order to make the solid-liquid extraction and separation more uniform, a high-efficiency ultrasonic extraction unit is proposed.
[0003] For example, a circulating ultrasonic extraction and concentration unit disclosed in the authorization announcement number CN221385291U includes a base and an extraction device, an ultrasonic generator is provided on the extraction device, and a circulation structure, the circulation structure includes a first circulation structure and a second circulation structure, the extraction device includes a first extraction tank and a second extraction tank, and the ultrasonic generator includes a first ultrasonic generator and a second ultrasonic generator;
[0004] Although it has realized the setting of two sets of circulation structures, the equipment can realize the reflux extraction process, the extraction effect is enhanced by the cooperation of ultrasonic generators in the two sets of extraction tanks, and the materials are continuously circulated in the extraction tanks for efficient extraction;
[0005] However, the problem that the existing ultrasonic extraction unit is not conducive to convenient circular rotation adjustment and reciprocating movement adjustment of the ultrasonic emission position during use is not solved, which is not conducive to increasing the uniformity of contact between the ultrasonic wave and the material, thereby affecting the extraction effect. Utility Model Content
[0006] The purpose of the present utility model is to provide a high-efficiency ultrasonic extraction unit to solve the problem in the above-mentioned background technology that the ultrasonic extraction unit is not convenient for convenient circular rotation adjustment and reciprocating movement adjustment of the ultrasonic emission position, which is not conducive to increasing the uniformity of contact between the ultrasonic wave and the material, and affects the extraction effect.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency ultrasonic extraction unit, comprising an ultrasonic extraction tube and a carrying ring, two groups of carrying rings are provided on the outside of the ultrasonic extraction tube, four groups of hydraulic rods with equal intervals are installed on one side of the carrying ring, the output ends of the hydraulic rods are installed with push arms, the ends of the push arms away from the hydraulic rods are installed with clamping blocks, and gear rings are movably installed on the other sides of the carrying rings, driving motors are symmetrically installed on the side walls of the carrying rings, driving shafts are installed on the output ends of the driving motors, driving gears are covered on the surfaces of the driving shafts, and the driving gears are meshed with the gear rings, integrated frames are symmetrically installed on the side walls of the gear rings, screw rods are movably installed inside the integrated frames, adjustment motors are installed on the tops of the integrated frames, and the output ends of the adjustment motors are connected to the screw rods, threaded sleeves are covered on the surfaces of the screw rods, and the threaded sleeves are threadedly connected to the screw rods.
[0008] Preferably, connecting rods are installed on the side walls of the threaded sleeves, and an integrated box is installed between the two sets of connecting rods.
[0009] Preferably, an ultrasonic generator is installed on the top of the integrated box, and a servo motor is installed on the top of the integrated box on one side of the ultrasonic generator.
[0010] Preferably, the output ends of the servo motors are all equipped with rotating blocks, and the ends of the rotating blocks away from the servo motors are all movably equipped with linkage shafts.
[0011] Preferably, a circular frame is slidably mounted on the surface of the linkage shaft, and a central shaft is mounted at the central position inside the integrated box.
[0012] Preferably, a central gear is movably mounted on the surface of the central shaft, racks are slidably provided inside the integrated boxes on both sides of the central gear, and the racks are meshed with the central gear, and the circular frame is connected to a set of racks.
[0013] Preferably, a moving rod is installed at the bottom end of each of the racks, and the moving rod extends to the outside of the integrated box.
[0014] Preferably, a transmitter head is installed at the bottom end of each movable rod, and the transmitter head is fixedly connected to the movable rod.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the ultrasonic extraction unit not only realizes convenient circular rotation adjustment and reciprocating movement adjustment of the ultrasonic emission position, increases the uniformity of contact between the ultrasonic wave and the material, but also improves the extraction effect;
[0016] (1) The solvent and the raw material are injected into the ultrasonic extraction tube from opposite directions, and the solvent and the raw material flow in opposite directions in the ultrasonic extraction tube. The carrying ring is mounted on the outside of the ultrasonic extraction tube. The hydraulic rod drives the clamping block to move through the push arm and makes the clamping block contact the outside of the ultrasonic extraction tube. Under the joint action of multiple groups of clamping blocks, the carrying ring is fixed on the outer wall of the ultrasonic extraction tube. The adjusting motor drives the threaded sleeve to move through the screw rod, and the threaded sleeve drives the integrated box and the transmitter to move through the connecting rod, so that the transmitter contacts the outer wall of the ultrasonic extraction tube. The ultrasonic generator sends ultrasonic waves through the transmitter, and the cavitation effect and mechanical effect of the ultrasonic wave are used to destroy the cell structure, increase the permeability of the solvent, and accelerate the release of the effective ingredients, thereby improving the extraction efficiency. The driving motor drives the driving gear to rotate through the driving shaft, and the driving gear drives the gear ring to rotate inside the carrying ring. The gear ring drives the integrated frame, the connecting rod and the integrated box to rotate, and the integrated box drives the transmitter to slide on the outer wall of the ultrasonic extraction tube to rotate and adjust the position of the transmitter, so as to ultrasonically extract the solvent and the raw material from different positions.
[0017] (2) The servo motor drives the rotating block to rotate, and the rotating block drives the circular frame to move back and forth through the linkage shaft, and the circular frame drives a set of racks to move, and a set of racks drives another set of racks to move back and forth through the center gear. The center shaft provides movable support for the center gear, and the two sets of racks drive the transmitter head to move back and forth through the moving rod, so that the transmitter head moves back and forth to emit ultrasonic waves, so that the ultrasonic waves extract the solvent and raw materials more evenly, thereby completing the use of the high-efficiency ultrasonic extraction unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the transmitter head of the present invention;
[0021] Figure 4 This is a three-dimensional perspective structural diagram of the integrated box of the utility model;
[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the load-bearing ring and the gear ring of the present invention.
[0023] In the figure: 1. Ultrasonic extraction tube; 2. Loading ring; 3. Hydraulic rod; 4. Push arm; 5. Clamping block; 6. Gear ring; 7. Integrated frame; 8. Connecting rod; 9. Ultrasonic generator; 10. Servo motor; 11. Integrated box; 12. Adjustment motor; 13. Threaded sleeve; 14. Screw; 15. Center gear; 16. Rack; 17. Moving rod; 18. Transmitter head; 19. Rotating block; 20. Linkage shaft; 21. Paper frame; 22. Center shaft; 23. Drive motor; 24. Drive shaft; 25. Drive gear. DETAILED DESCRIPTION
[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-5 , the utility model provides an embodiment: a high-efficiency ultrasonic extraction unit, including an ultrasonic extraction tube 1 and a carrying ring 2, two groups of carrying rings 2 are provided on the outside of the ultrasonic extraction tube 1, and four groups of hydraulic rods 3 are installed on one side of the carrying ring 2 at equal intervals. The hydraulic rods 3 play a role in power drive, and the output ends of the hydraulic rods 3 are installed with push arms 4, and the ends of the push arms 4 away from the hydraulic rods 3 are installed with clamping blocks 5. The other sides of the carrying rings 2 are movably installed with gear rings 6, and the side walls of the carrying rings 2 are symmetrically installed with drive motors 23, which play a role in power drive The output ends of the drive motors 23 are all equipped with drive shafts 24, and the surfaces of the drive shafts 24 are all covered with drive gears 25, and the drive gears 25 are meshed with the gear ring 6. The side walls of the gear ring 6 are symmetrically mounted with integrated frames 7, and the interiors of the integrated frames 7 are all movably mounted with screw rods 14. The tops of the integrated frames 7 are all equipped with adjustment motors 12, which play a role of power drive, and the output ends of the adjustment motors 12 are connected to the screw rods 14. The surfaces of the screw rods 14 are all covered with threaded sleeves 13, and the threaded sleeves 13 are threadedly connected to the screw rods 14.
[0026] The solvent and the raw material are injected into the interior of the ultrasonic extraction tube 1 from opposite directions respectively. The solvent and the raw material flow in opposite directions inside the ultrasonic extraction tube 1. The carrying ring 2 is sleeved on the outside of the ultrasonic extraction tube 1. The hydraulic rod 3 is opened. The hydraulic rod 3 drives the clamping block 5 to move through the push arm 4 and makes the clamping block 5 contact the outside of the ultrasonic extraction tube 1. Under the joint action of multiple groups of clamping blocks 5, the carrying ring 2 is fixed on the outer wall of the ultrasonic extraction tube 1. The adjustment motor 12 is turned on. The adjustment motor 12 drives the threaded sleeve 13 to move through the screw rod 14. The threaded sleeve 13 drives the integrated box 11 and the transmitting head 18 to move through the connecting rod 8, so that the transmitting head 18 contacts the outer wall of the ultrasonic extraction tube 1. Then, the Turn on the ultrasonic generator 9, which sends ultrasonic waves through the transmitter head 18. The cavitation effect and mechanical effect of the ultrasonic waves destroy the cell structure, increase the permeability of the solvent, and accelerate the release of the effective ingredients, thereby improving the efficiency of the extraction. Turn on the drive motor 23, and the drive motor 23 drives the drive gear 25 to rotate through the drive shaft 24. The drive gear 25 drives the gear ring 6 to rotate inside the carrier ring 2. The gear ring 6 drives the integrated frame 7, the connecting rod 8 and the integrated box 11 to rotate. The integrated box 11 drives the transmitter head 18 to slide on the outer wall of the ultrasonic extraction tube 1 to rotate and adjust the position of the transmitter head 18 to perform ultrasonic extraction of the solvent and raw materials from different positions.
[0027] Connecting rods 8 are installed on the side walls of the threaded sleeve 13, and an integrated box 11 is installed between the two sets of connecting rods 8. The top of the integrated box 11 is installed with an ultrasonic generator 9. The top of the integrated box 11 on one side of the ultrasonic generator 9 is installed with a servo motor 10, which plays a role in power drive.
[0028] The output end of the servo motor 10 is equipped with a rotating block 19, and the end of the rotating block 19 away from the servo motor 10 is movably equipped with a linkage shaft 20. The surface of the linkage shaft 20 is slidably equipped with a circular frame 21. The center position of the integrated box 11 is equipped with a central shaft 22.
[0029] The surface of the central shaft 22 is movably mounted with a central gear 15. Racks 16 are slidably mounted inside the integrated box 11 on both sides of the central gear 15. The racks 16 and the central gear 15 are meshed with each other, and the circular frame 21 is connected to a set of racks 16.
[0030] The bottom end of the rack 16 is equipped with a moving rod 17, and the moving rod 17 extends to the outside of the integrated box 11. The bottom end of the moving rod 17 is equipped with a transmitter 18, and the transmitter 18 is fixedly connected to the moving rod 17;
[0031] Turn on the servo motor 10, and the servo motor 10 drives the rotating block 19 to rotate, and the rotating block 19 drives the circular frame 21 to reciprocate through the linkage shaft 20, and the circular frame 21 drives a group of racks 16 to move, and one group of racks 16 drives another group of racks 16 to reciprocate through the center gear 15. The center shaft 22 provides movable support for the center gear 15, and the two groups of racks 16 respectively drive the transmitting head 18 to reciprocate through the moving rod 17, so that the transmitting head 18 reciprocates to emit ultrasonic waves, so that the ultrasonic waves extract the solvent and raw materials more evenly, thereby completing the use of the high-efficiency ultrasonic extraction unit.
[0032] Working principle: The solvent and the raw material are injected into the interior of the ultrasonic extraction tube 1 from opposite directions respectively. The solvent and the raw material flow in opposite directions inside the ultrasonic extraction tube 1. The carrying ring 2 is mounted on the outside of the ultrasonic extraction tube 1. The hydraulic rod 3 drives the clamping block 5 to move through the push arm 4 and makes the clamping block 5 contact the outside of the ultrasonic extraction tube 1. Under the joint action of multiple groups of clamping blocks 5, the carrying ring 2 is fixed on the outer wall of the ultrasonic extraction tube 1. The adjusting motor 12 drives the threaded sleeve 13 to move through the screw rod 14. The threaded sleeve 13 drives the integrated box 11 and the transmitting head 18 to move through the connecting rod 8, so that the transmitting head 18 contacts the outer wall of the ultrasonic extraction tube 1. The ultrasonic generator 9 sends ultrasonic waves through the transmitting head 18. The cavitation effect and mechanical effect of the ultrasonic wave are used to destroy the cell structure, increase the permeability of the solvent, accelerate the release of the effective ingredients, and thus improve the extraction efficiency. The driving motor 23 drives the driving gear 25 through the driving shaft 24. Rotation, the driving gear 25 drives the gear ring 6 to rotate inside the carrying ring 2, and the gear ring 6 drives the integrated frame 7, connecting rod 8 and integrated box 11 to rotate, and the integrated box 11 drives the transmitting head 18 to slide on the outer wall of the ultrasonic extraction tube 1 to rotate and adjust the position of the transmitting head 18 to perform ultrasonic extraction of the solvent and raw materials from different positions. The servo motor 10 drives the rotating block 19 to rotate, and the rotating block 19 drives the circular frame 21 to move back and forth through the linkage shaft 20. The circular frame 21 drives a group of racks 16 to move, and one group of racks 16 drives another group of racks 16 to move back and forth through the center gear 15. The center shaft 22 provides movable support for the center gear 15, and the two groups of racks 16 drive the transmitting head 18 to move back and forth through the moving rod 17, so that the transmitting head 18 moves back and forth to emit ultrasonic waves, making the ultrasonic wave extracting the solvent and raw materials more uniform, thereby completing the use of the efficient ultrasonic extraction unit.
Claims
1. A high-efficiency ultrasonic extraction unit, comprising an ultrasonic extraction tube (1) and a carrying ring (2), characterized in that: Two groups of supporting rings (2) are provided on the outside of the ultrasonic extraction tube (1), and four groups of hydraulic rods (3) are installed at equal intervals on one side of the supporting ring (2). The output ends of the hydraulic rods (3) are installed with push arms (4), and the ends of the push arms (4) away from the hydraulic rods (3) are installed with clamping blocks (5). The other sides of the supporting rings (2) are movably installed with gear rings (6), and the side walls of the supporting rings (2) are symmetrically installed with driving motors (23), and the output ends of the driving motors (23) are installed with driving shafts (24). The surfaces of the movable shafts (24) are all covered with driving gears (25), and the driving gears (25) are meshed with the gear ring (6). The side walls of the gear ring (6) are all symmetrically mounted with integrated frames (7). The interiors of the integrated frames (7) are all movably mounted with screw rods (14). The tops of the integrated frames (7) are all mounted with adjustment motors (12), and the output ends of the adjustment motors (12) are connected to the screw rods (14). The surfaces of the screw rods (14) are all covered with threaded sleeves (13), and the threaded sleeves (13) are threadedly connected to the screw rods (14).
2. A high-efficiency ultrasonic extraction unit according to claim 1, characterized in that: Connecting rods (8) are installed on the side walls of the threaded sleeves (13), and an integrated box (11) is installed between the two groups of connecting rods (8).
3. A high-efficiency ultrasonic extraction unit according to claim 2, characterized in that: The top of each integrated box (11) is equipped with an ultrasonic generator (9), and the top of each integrated box (11) on one side of the ultrasonic generator (9) is equipped with a servo motor (10).
4. A high-efficiency ultrasonic extraction unit according to claim 3, characterized in that: The output end of the servo motor (10) is equipped with a rotating block (19), and the end of the rotating block (19) away from the servo motor (10) is movably equipped with a linkage shaft (20).
5. A high-efficiency ultrasonic extraction unit according to claim 4, characterized in that: The surfaces of the linkage shafts (20) are all slidably mounted with circular frames (21), and the central positions inside the integrated box (11) are all mounted with central shafts (22).
6. A high-efficiency ultrasonic extraction unit according to claim 5, characterized in that: The surface of the central shaft (22) is movably mounted with a central gear (15), and racks (16) are slidably arranged inside the integrated box (11) on both sides of the central gear (15), and the racks (16) and the central gear (15) are meshed with each other, and the circular frame (21) is connected to a set of racks (16).
7. A high-efficiency ultrasonic extraction unit according to claim 6, characterized in that: The bottom ends of the racks (16) are all equipped with moving rods (17), and the moving rods (17) extend to the outside of the integrated box (11).
8. A high-efficiency ultrasonic extraction unit according to claim 7, characterized in that: The bottom end of each of the moving rods (17) is provided with a transmitter head (18), and the transmitter head (18) is fixedly connected to the moving rod (17).
Citation Information
Patent Citations
Circulating ultrasonic extraction and concentration unit
CN221385291U