Novel packing type sintered mesh filter element

Through the connection structure of the pad plate, locking plate and spring, combined with the guide members, the time-consuming and laborious disassembly of the traditional sintered mesh filter element is solved, and the convenient replacement of the outer filter is achieved, which improves the efficiency of use and cost-effectiveness.

CN223249009UActive Publication Date: 2025-08-22XINXIANG LONGYUAN PURIFICATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422375033.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The traditional sintered mesh filter element is time-consuming and labor-intensive when replacing the outer filter element, and requires tools, which requires low disassembly and installation efficiency, and the bolts are easily lost, which affects maintenance operations.

Method used

The connecting structure consisting of a pad plate, a locking plate and a spring is adopted. Through the one-way cooperation between the second ratchet and the first ratchet plate, the tightening installation of the outer filter and the cover plate is realized, and the spring is used to facilitate unlocking. The guides assist in the installation of the inner filter to simplify the disassembly process.

Benefits of technology

It realizes convenient disassembly and replacement of the outer filter, reduces the cost of use, improves the replacement efficiency, and enhances the cost-effectiveness of the filter element.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of purification, in particular to a novel packing type sintered net filter element which comprises an outer filter net, an inner filter net, an upper cover plate and a lower cover plate, connecting structures are further arranged between the outer filter screen and the upper cover plate and between the outer filter screen and the lower cover plate; the connecting structure comprises a base plate, a locking plate and a spring; a groove is further formed in the base plate, and a first ratchet plate which is vertically distributed is arranged on the side wall of the groove; mounting holes are formed in the upper cover plate and are distributed in a penetrating manner; the locking plate is arranged in the mounting hole, a second ratchet is arranged at the front end of the locking plate, and the second ratchet is matched with the first ratchet plate to complete one-way movement and locking; one end of the spring is arranged on the side wall of the mounting hole, and the other end of the spring is connected with the locking plate, so that unlocking operation of the second ratchet and the first ratchet plate is completed; and the inner filter screen is connected with the upper cover plate and the lower cover plate through guide pieces. The filter is reasonable in structural design, the problem that time and labor are wasted when a traditional bolt is adopted for disassembly and replacement is solved, the filter screen and the filler are convenient to disassemble and replace, and the cost performance is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of purification equipment, in particular to a novel filler-type sintered mesh filter element. Background Art

[0002] Sintered mesh filter elements offer excellent permeability and strength; they require no support components and are free of material loss; they are heat-resistant and corrosion-resistant; and they are easy to clean and non-destructive. Based on their function, they are classified into surface filtration and depth filtration types. For example, sintered mesh filter elements are surface filtration sintered filter elements. Surface filtration types are generally made of sintered mesh, as sintered mesh provides surface filtration. Sintered filter elements made of fibers, particles, or granules, such as powder sintering and sintered felt, are depth filtration sintered filter elements. Examples include copper powder sintered filter elements, activated carbon sintered filter elements, and sintered felt filter elements. However, traditional sintered mesh filter elements are ineffective. Once the outer filter screen becomes severely clogged, their filtration and purification effectiveness is significantly reduced. The traditional approach involves replacing the entire filter element, but the inner filter screen has a much longer lifespan than the outer screen, making this approach wasteful and costly.

[0003] A query of the disclosed prior art "CN 209500919 U, a filler-type sintered mesh filter element" records that "the utility model mainly discloses a filler-type sintered mesh filter element, including an inner filter screen, an outer filter screen, a filter element end cover, a filter element pressure cover and a filter element pressure cover. The upper side of the outer filter screen is integrally connected to the filter element end cover, and a mounting port is provided in the middle of the filter element end cover. A filter element interface is provided on the mounting port. The filter element interface is connected to the interior of the inner filter screen. A cavity is formed between the inner filter screen and the outer filter screen, and filler particles are provided in the cavity. The lower side of the outer filter screen is detachably connected to the filter element pressure cover, and impurity particles in the liquid are removed by the filler particles to adsorb and purify the material. The lower side of the outer filter screen is detachably connected to the filter element pressure cover. The filter element pressure cover is a movable structure, and the filter element filler particles can be removed and replaced."

[0004] However, the aforementioned prior art sintered mesh filter element still has drawbacks: the outer filter screen and cover plate are connected by bolts. While this solves the problem of detachable connections to some extent, replacing the outer and inner filter screens is time-consuming and laborious, requiring external tools to remove and install the bolts, making filter replacement inefficient. Customers also frequently report that the bolts are easily lost during removal, making subsequent maintenance inconvenient. Summary of the Invention

[0005] In order to solve the above-mentioned shortcomings and deficiencies of the existing sintered mesh filter element in the prior art, which are inconvenient to replace the filter mesh, the utility model provides a new filler-type sintered mesh filter element with a reasonable structural design, which avoids the time-consuming and labor-intensive problems caused by the use of traditional bolts and is easy to disassemble and replace the filter mesh and filler.

[0006] The utility model adopts the following technical solutions to achieve the above-mentioned purpose: a new type of filler-type sintered mesh filter element, including an outer filter screen, an inner filter screen, an upper cover plate and a lower cover plate; the inner filter screen is arranged inside the outer filter screen, and the two are arranged coaxially; the inner filter screen and the outer filter screen are both arranged between the upper cover plate and the lower cover plate, and filler particles are filled between the two; a connecting structure is also provided between the outer filter screen and the upper cover plate and the lower cover plate; the connecting structure includes a pad, a locking plate and a spring; the pad is an annular structure, and is symmetrically distributed in two, and is fixedly installed at both ends of the outer filter screen to form a skeleton single element; a groove is also provided on the pad, and a first ratchet plate is vertically distributed on the side wall of the groove; a mounting hole is opened on the upper cover plate, and the mounting holes are distributed through; the locking plate is arranged in the mounting hole, and the two are kept relatively deflectable, and a second ratchet is provided at the front end of the locking plate, and the second ratchet cooperates with the first ratchet plate to complete unidirectional movement and locking; one end of the spring is arranged on the side wall of the mounting hole, and the other end is connected to the locking plate to complete the unlocking operation of the second ratchet and the first ratchet plate; the inner filter is connected to the upper cover plate and the lower cover plate through a guide member.

[0007] In order to better install the locking plate and quickly and efficiently complete the locking and unlocking operations of the locking plate, the technical solution adopted in this embodiment is: telescopic sleeves are also provided on both sides of the locking plate; the telescopic sleeves include a sleeve, a connecting column and a compression spring; the connecting column is fixedly installed on the locking plate, and the sleeve is sleeved and installed on the connecting column, and the two can be relatively moved but not relatively rotated; the compression spring is arranged on the sleeve, and one end is connected to the connecting column and the other end is arranged on the inner wall of the sleeve.

[0008] In order to better install the locking plate, the technical solution adopted in this embodiment is as follows: a slot adapted for sleeve installation is further provided on the side wall of the installation hole.

[0009] In order to better demonstrate the overall aesthetics of the sintered mesh filter element, the technical solution adopted in this embodiment is that the upper end surface of the locking plate does not exceed the upper end surface of the upper cover plate.

[0010] In order to better utilize the locking plate to complete the replacement and installation of the filter, the technical solution adopted in this embodiment is that the connection structures between the outer filter and the upper cover plate and the lower cover plate are both symmetrically distributed in two groups.

[0011] In order to better install the inner filter, upper cover and lower cover, and achieve the purpose of saving time and effort and convenient replacement, the technical solution adopted in this embodiment is: the guide member includes a support plate, a guide column and a guide hole; the support plates are two symmetrically distributed up and down, and are fixedly installed at the upper and lower ends of the inner filter; the guide column is arranged on the upper cover and extends downward, and the two are an integrally formed structure; the guide hole is opened on the support plate, and the guide hole is matched with the guide column and installed.

[0012] In order to better install the filter screen, upper cover plate and lower cover plate, and complete the integrity and integration of the overall structure of the sintered mesh filter element, the technical solution adopted in this embodiment is as follows: the guide members at the inner filter screen are four evenly distributed groups; the guide members are also symmetrically distributed between the outer filter screen and the upper cover plate and the lower cover plate.

[0013] The beneficial effects of the utility model compared with the prior art are as follows: the utility model has a reasonable structural design, adopts a four-section split installation structure of filter screen, upper end cover and lower end cover to construct the filter element unit skeleton, and adopts a connection structure composed of a pad, a locking plate and a spring. The one-way cooperation between the second ratchet and the first ratchet plate is used to complete the fastening installation between the outer filter screen and the cover plate. The purpose of using the spring is to facilitate unlocking the locking state, conveniently and efficiently complete the splitting of the outer filter screen, and avoid the time-consuming and labor-intensive problem of using traditional bolts to replace the filter screen; the structure is simple and easy to assemble, and the inner and outer filter screens, filler particles, etc. can be conveniently disassembled and replaced, which reduces the user's use cost and has a higher cost performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 for Figure 1 A magnified view of the structure of part A;

[0017] Figure 3 for Figure 1 A magnified view of the structure of part B;

[0018] Figure 4 It is a schematic diagram of the partial structure of the locking plate of the present utility model.

[0019] In the figure: 1. Outer filter; 2. Inner filter; 3. Upper cover; 4. Lower cover; 5. Filler particles; 6. Connection structure; 7. Pad; 8. Locking plate; 9. Spring; 10. Groove; 11. First ratchet plate; 12. Mounting hole; 13. Second ratchet; 14. Guide; 15. Telescopic sleeve; 16. Sleeve; 17. Connecting column; 18. Compression spring; 19. Slot; 20. Support plate; 21. Guide column; 22. Guide hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] It should be noted that, in the specific embodiments of the present invention, terms such as “first” and “second” and other relational terms that may appear are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, terms such as “include”, “comprise” or any other variants thereof that may appear are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the phrase “including a…” or other limiting elements that may appear does not exclude the presence of other identical elements in the process, method, article or device that includes the elements.

[0022] In the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "provided with" that may appear should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] Example: Figures 1 to 4As shown: A new type of filler-type sintered mesh filter element, including an outer filter 1, an inner filter 2, an upper cover 3, and a lower cover 4. The utility model has a reasonable structural design, using a four-section split installation structure of filter, upper end cover, and lower end cover to construct the filter element unit skeleton. The inner filter 2 is arranged inside the outer filter 1, and the two are arranged coaxially; the inner filter 2 and the outer filter 1 are both arranged between the upper cover 3 and the lower cover 4, and the space between them is filled with filler particles 5. This is used to achieve that after the external gas completes the initial purification through the outer filter, it enters the area where the filler particles are located for deep purification, and then the external polluted air flow is purified and discharged through the secondary purification and filtration of the inner filter.

[0024] like Figure 2 As shown: In this embodiment, a connecting structure 6 is further provided between the outer filter 1 and the upper cover plate 3 and the lower cover plate 4. The connecting structure 6 includes a pad 7, a locking plate 8 and a spring 9. The pad 7 is an annular structure, and there are two symmetrically distributed ones, and they are fixedly installed at both ends of the outer filter 1 to form a skeleton unit of the outer filter; the pad is fixedly installed with the outer filter. A groove 10 is also provided on the pad 7. Specifically, a groove is provided on the upper end surface of the upper pad, and a groove is provided on the lower end surface of the lower pad. A vertically distributed first ratchet plate 11 is provided on the side wall of the groove 10, and a plurality of evenly distributed ratchets are distributed on the first ratchet plate. A mounting hole 12 is provided on the upper cover 3, and the mounting hole 12 is distributed through; wherein, the mounting hole corresponds to the position of the groove. The locking plate 8 is provided in the mounting hole 12, and the two can be relatively deflected. Specifically, telescopic sleeves 15 are also provided on both sides of the middle part of the locking plate 8. Among them, as Figure 4 As shown: the telescopic sleeve 15 includes a sleeve 16, a connecting column 17 and a compression spring 18; the connecting column 17 is fixedly installed on the locking plate 8, and the sleeve 16 is sleeved and installed on the connecting column 17, and the two can move relative to each other but cannot rotate relative to each other; the compression spring 18 is arranged on the sleeve 16, and one end is connected to the connecting column 17, and the other end is arranged on the inner wall of the sleeve 16. A slot 19 for adapting to the installation of the sleeve 16 is also provided on the side wall of the mounting hole 12. The purpose of this arrangement is to facilitate the installation of the locking plate at the specified position of the mounting hole through the telescopic characteristics of the telescopic sleeve, providing a strong foundation for the subsequent cooperation between the second ratchet and the first ratchet plate. The upper end surface of the locking plate 8 does not exceed the upper end surface of the upper cover plate 3. The purpose of this arrangement is to ensure the overall integrity and aesthetics of the sintered mesh filter element.

[0025] like Figure 2As shown: In this embodiment, the front end of the locking plate 8 is provided with a second ratchet 13, which cooperates with the first ratchet plate 11 to achieve unidirectional movement and locking. The spring 9 has one end disposed on the side wall of the mounting hole 12 and the other end connected to the locking plate 8 to unlock the second ratchet 13 from the first ratchet plate 11. The spring is located near the upper end of the locking plate and has a sufficiently strong elastic force. This configuration is intended to assist the locking plate in completing the unidirectional movement of the second ratchet and the first ratchet plate in the initial state, thereby locking the cover plate and the outer filter. Furthermore, when maintenance or replacement of the filter screen or filler particles is required, the upper end of the locking plate can be pressed to separate the second ratchet and the first ratchet plate, thereby completing the disassembly of the cover plate and the outer filter. In the initial state, the spring naturally extends, and the upper end of the locking plate is close to the right side wall of the mounting hole, which means that the locking plate is tilted downward and to the left.

[0026] like Figure 3 As shown: In this embodiment, the structural particularity of the inner filter is taken into consideration, that is, the inner filter has a low frequency of replacement and a long service life; at the same time, the structural distribution is located in the center of the entire filter element. The inner filter 2 is connected to the upper cover plate 3 and the lower cover plate 4 by a guide member 14. Among them, the guide member 14 includes a support plate 20, a guide column 21, and a guide hole 22. The support plates 20 are two symmetrically distributed up and down, and are fixedly installed at the upper and lower ends of the inner filter 2; the support plate is also a ring structure. The guide column 21 is arranged on the upper cover plate 3 and extends downward, and the two are an integrally formed structure; the guide hole 22 is opened on the support plate 20, and the guide hole 22 is matched with the guide column 21. With this arrangement, the positional relationship connection between the inner filter structure and the cover plate can be completed by auxiliary matching through a simple guide distribution, and the inner edge of the cover plate presses the support plate.

[0027] In this embodiment, the connection structure 6 between the outer filter 1 and the upper cover plate 3 and the lower cover plate 4 is symmetrically distributed in two groups. The guide members 14 at the inner filter 2 are evenly distributed in four groups; the guide members 14 are also symmetrically distributed between the outer filter 1 and the upper cover plate 3 and the lower cover plate 4. The sintered mesh filter element adopts a connection structure composed of a pad, a locking plate and a spring. The second ratchet and the first ratchet plate cooperate in one direction to complete the fastening installation between the outer filter and the cover plate. At the same time, the purpose of using the spring is to facilitate unlocking the locking state, conveniently and efficiently completing the separation of the outer filter, and avoiding the time-consuming and labor-intensive problem of using traditional bolts to replace the filter; the structure is simple and easy to assemble. The inner and outer filter screens, filler particles, etc. can be conveniently disassembled and replaced, which reduces the user's use cost, is more cost-effective, and more practical.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new type of filler type sintered mesh filter element, characterized by: The invention comprises an outer filter (1), an inner filter (2), an upper cover (3) and a lower cover (4); the inner filter (2) is arranged inside the outer filter (1), and the two are arranged coaxially; the inner filter (2) and the outer filter (1) are both arranged between the upper cover (3) and the lower cover (4), and filler particles (5) are filled between the two; a connecting structure (6) is further provided between the outer filter (1) and the upper cover (3) and the lower cover (4); the connecting structure (6) comprises a pad (7), a locking plate (8) and a spring (9); the pad (7) is an annular structure, and is symmetrically distributed in two pieces and fixedly mounted at both ends of the outer filter (1) to form a skeleton unit; a groove (10) is further provided on the pad (7), and the groove The side wall of the groove (10) is provided with a vertically distributed first ratchet plate (11); the upper cover plate (3) is provided with a mounting hole (12), and the mounting hole (12) is distributed through; the locking plate (8) is provided in the mounting hole (12), and the two are kept relatively deflectable, and the front end of the locking plate (8) is provided with a second ratchet (13), and the second ratchet (13) cooperates with the first ratchet plate (11) to complete unidirectional movement and locking; one end of the spring (9) is provided on the side wall of the mounting hole (12), and the other end is connected to the locking plate (8) to complete the unlocking operation of the second ratchet (13) and the first ratchet plate (11); the inner filter (2) is connected to the upper cover plate (3) and the lower cover plate (4) through a guide member (14).

2. A novel filler-type sintered mesh filter element according to claim 1, characterized in that: Telescopic sleeves (15) are further provided on both sides of the locking plate (8); the telescopic sleeve (15) comprises a sleeve (16), a connecting column (17) and a compression spring (18); the connecting column (17) is fixedly mounted on the locking plate (8), and the sleeve (16) is sleeved and mounted on the connecting column (17), and the two can be relatively moved but not relatively rotated; the compression spring (18) is arranged on the sleeve (16), and one end is connected to the connecting column (17) and the other end is arranged on the inner wall of the sleeve (16).

3. A novel filler-type sintered mesh filter element according to claim 2, characterized in that: A slot (19) adapted for mounting the sleeve (16) is also provided on the side wall of the mounting hole (12).

4. A novel filler-type sintered mesh filter element according to claim 3, characterized in that: The upper end surface of the locking plate (8) does not exceed the upper end surface of the upper cover plate (3).

5. The novel filler-type sintered mesh filter element according to claim 1, characterized in that: The connection structures (6) between the outer filter (1) and the upper cover plate (3) and the lower cover plate (4) are both symmetrically distributed in two groups.

6. A novel filler-type sintered mesh filter element according to claim 5, characterized in that: The guide member (14) comprises a support plate (20), a guide column (21), and a guide hole (22); the support plates (20) are two symmetrically distributed up and down, and are fixedly mounted on the upper and lower ends of the inner filter (2); the guide column (21) is arranged on the upper cover plate (3) and extends downward, and the two are an integrally formed structure; the guide hole (22) is opened in the support plate (20), and the guide hole (22) is matched with the guide column (21) and mounted.

7. A novel filler-type sintered mesh filter element according to claim 6, characterized in that: The guide members (14) at the inner filter (2) are four evenly distributed groups; the guide members (14) are also symmetrically distributed between the outer filter (1) and the upper cover (3) and the lower cover (4).

Citation Information

Patent Citations

  • Filler type sintered mesh filter element

    CN209500919U