Stirring device for producing water reducing agent
By designing a stirring device with a hollow spindle and a solid countershaft, the combination of pulleys and bevel gears by using the motor drive combination, the water reducing agent raw materials can be achieved in all aspects, which solves the problem of precipitation of traditional equipment and improves the mixing efficiency and equipment space utilization.
Patent Information
- Application Number
- CN202422567692.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Traditional water reducing agent production equipment does not have the function of preventing precipitation, and it is technically difficult to add a micro-rotating motor to the stirring structure.
A stirring device including a mixing tank, bracket, hollow spindle and solid sub-shaft is designed. The driving pulley is driven by a double-headed motor, and the driven pulley and bevel gear combination is driven by the transmission belt to realize the coordinated rotation of the hollow spindle and solid sub-shaft. The first stirring blade is flipped up and down, and the second stirring blade is flipped left and right to prevent the raw materials from precipitating and achieve all-round mixing.
Effectively prevent the precipitation of water-reducing agent raw materials, ensure full mixing, reduce the technical difficulty and space requirements of the equipment, and improve production efficiency.
Smart Images

Figure CN223249144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agents, in particular to a stirring device for water reducing agent production. Background Art
[0002] Water reducers are concrete admixtures that can reduce mixing water consumption while maintaining the slump of concrete. Most of them are anionic surfactants, such as lignin sulfonate and naphthalene sulfonate formaldehyde polymer. After being added to the concrete mixture, they have a dispersing effect on cement particles, which can improve its workability, reduce unit water consumption, and improve the fluidity of the concrete mixture; or reduce unit cement consumption and save cement. Several commonly used water reducers on the market are: sodium lignin sulfonate water reducer, naphthalene-based high-efficiency water reducer, aliphatic high-efficiency water reducer, amino acid high-efficiency water reducer, polycarboxylic acid high-efficiency water reducer, etc.
[0003] Chinese patent publication number CN215963045U discloses a stirring device for producing a water-reducing agent. The stirring device is provided with a first rotary motor and a second rotary motor, and is provided with a first stirring column, a second stirring column, a micro cross stirring column, and a micro rotary motor. The stirring device can effectively break up the water-reducing agent raw materials during the stirring process, preventing the water-reducing agent raw materials from sticking together and agglomerating, thereby improving the product quality of the water-reducing agent.
[0004] The above technology enhances the mixing efficiency of water reducer production through a micro cross stirring column, but does not have the function of preventing precipitation, and it is technically difficult to add a micro rotary motor to the stirring structure. Therefore, the utility model discloses a stirring device for water reducer production to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a stirring device for water reducing agent production, so as to solve the problems proposed in the above background technology that the traditional water reducing agent production equipment does not have the function of preventing sedimentation and it is technically difficult to add a micro rotary motor to the stirring structure.
[0006] To achieve the above objectives, the present invention solves the above technical problems as follows:
[0007] A stirring device for producing a water reducer comprises a mixing tank, a bracket being installed below the mixing tank, a driving assembly being installed on the bracket, a hollow main shaft being rotatably embedded between the two side walls of the mixing tank, a plurality of first stirring blades being distributed on both sides of the hollow main shaft, a solid secondary shaft being rotatably embedded in the middle of the other two sides of the hollow main shaft, a plurality of second stirring blades being distributed on both sides of the solid secondary shaft, wherein the driving assembly is transmission-connected to the hollow main shaft, and a driven assembly is transmission-connected between the hollow main shaft and the solid secondary shaft.
[0008] As a further solution of the present invention, the first stirring blades on the outer wall of the hollow main shaft are of different lengths, and the first stirring blades gradually become shorter from the middle to the two ends of the hollow main shaft.
[0009] As a further solution of the present invention, the second stirring blades on the outer wall of the solid secondary shaft are of different lengths, and the second stirring blades gradually become shorter from the hollow main shaft outwards.
[0010] As a further solution of the present invention, the bracket includes a base located below the mixing tank, four pillars are fixedly connected between the mixing tank and the base, and two brackets are fixedly connected to the upper side of the base.
[0011] As a further solution of the present invention, the drive assembly includes a double-headed motor fixed in the middle of the upper side of the base, and the two output ends of the double-headed motor are fixedly connected to a driving pulley through adjacent brackets, and a driven pulley is provided above the driving pulley. The two driven pulleys are respectively fixed at the two ends of the hollow main shaft, and a transmission belt is connected between the driving pulley and the driven pulley.
[0012] As a further solution of the present invention, the driven assembly includes a central shaft located in the hollow main shaft, both ends of the central shaft pass through the hollow main shaft and are fixedly connected to a connecting frame, the two connecting frames are fixedly connected to the mixing tank, a fixed bevel gear is fixedly sleeved on the outer side of the middle part of the central shaft, and movable bevel gears are provided on both sides of the fixed bevel gear, the two movable bevel gears are meshed and connected with the fixed bevel gear, and the movable bevel gears are fixedly connected to the adjacent solid secondary shaft.
[0013] As a further solution of the present invention, the bottom of the mixing tank is a hemispherical structure, a discharge pipe is fixedly embedded on one side of the bottom of the mixing tank, and a valve is installed on the discharge pipe.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The stirring device for water reducer production uses a double-headed motor to drive the active pulley to rotate, which in turn drives the driven pulley to rotate through a transmission belt. The driven pulley drives the hollow main shaft to rotate, and the hollow main shaft drives the first stirring blade to flip up and down in the mixing tank, which can stir the water reducer raw materials at the bottom of the mixing tank to turn up, thereby preventing the water reducer raw materials from settling.
[0016] 2. This mixing device for water reducer production has a hollow main shaft that drives the solid secondary shaft to revolve around the fixed bevel gear during rotation. The movable bevel gear rolls along the fixed bevel gear, driving the solid secondary shaft to rotate. The solid secondary shaft flips left and right in the mixing tank, stirring the water reducer raw materials around the second stirring blade, ensuring that the water reducer raw materials are thoroughly mixed.
[0017] 3. In the stirring device for water reducer production, when the first stirring blade flips up and down in the mixing tank, the second stirring blade continuously flips left and right, which can continuously change the stirring position of the second stirring blade in the mixing tank, and can promote faster and more uniform mixing of the water reducer raw materials. The first stirring blade and the second stirring blade are driven by a driven component, and there is no need to build the driving equipment into the mixing tank, which saves space and reduces technical difficulty. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below with reference to the accompanying drawings and embodiments:
[0019] Figure 1 This is a side view of a stirring device for water reducing agent production according to the utility model;
[0020] Figure 2 This is a side sectional view of a stirring device for water reducing agent production according to the utility model;
[0021] Figure 3 This is a schematic diagram of the state of a stirring device for water reducer production in the utility model Figure 1 ;
[0022] Figure 4 This is a schematic diagram of the state of a stirring device for water reducer production in the utility model Figure 2 ;
[0023] Figure 5 This utility model is a stirring device for water reducing agent production Figure 2 A magnified view of the structure at point A;
[0024] Figure 6 This utility model is a stirring device for water reducing agent production Figure 2 A magnified view of the structure at point B in FIG.
[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0026] 1. Mixing tank; 11. Discharge pipe; 12. Valve; 2. Bracket; 21. Base; 22. Pillar; 23. Support; 3. Drive assembly; 31. Double-head motor; 32. Driving pulley; 33. Driven pulley; 34. Transmission belt; 4. Hollow main shaft; 41. First stirring blade; 5. Solid secondary shaft; 51. Second stirring blade; 6. Driven assembly; 61. Center shaft; 62. Connecting frame; 63. Fixed bevel gear; 64. Movable bevel gear. DETAILED DESCRIPTION
[0027] The present invention will be further described below with reference to the embodiments.
[0028] See also Figure 1-6The utility model provides a stirring device for producing a water reducing agent, comprising a mixing tank 1, the bottom of the mixing tank 1 being a hemispherical structure, a discharge pipe 11 being fixedly embedded on one side of the bottom of the mixing tank 1, and a valve 12 being installed on the discharge pipe 11;
[0029] Specifically, the hemispherical bottom structure of the mixing tank 1 is conducive to the flow and emptying of the water reducer raw material. A valve 12 is installed on the discharge pipe 11. The function of this valve 12 is to control the switch of the discharge pipe 11, thereby controlling the discharge of the water reducer raw material. When the water reducer needs to be discharged, the valve 12 can be opened to allow the water reducer to flow out through the discharge pipe 11. When it is not necessary to discharge, the valve 12 can be closed to prevent the raw material from flowing out.
[0030] Furthermore, a bracket 2 is installed below the mixing tank 1. The bracket 2 includes a base 21 located below the mixing tank 1. Four pillars 22 are fixedly connected between the mixing tank 1 and the base 21. Two brackets 23 are fixedly connected to the upper side of the base 21.
[0031] Specifically, the base 21 provides a stable platform to ensure the stability and balance of the mixing tank 1 during the mixing process. Through the reasonable layout of the pillars 22 and the brackets 23, the stable support of the mixing tank 1 and the effective connection of the drive component 3 can be achieved, thereby ensuring the smooth progress of the mixing process.
[0032] Furthermore, a driving assembly 3 is mounted on the bracket 2, and the driving assembly 3 includes a double-headed motor 31 fixed to the middle of the upper side of the base 21, and both output ends of the double-headed motor 31 are fixedly connected to a driving pulley 32 through the adjacent bracket 23, and a driven pulley 33 is provided above the driving pulley 32. The two driven pulleys 33 are respectively fixed to the two ends of the hollow main shaft 4, and a transmission belt 34 is connected between the driving pulley 32 and the driven pulley 33.
[0033] Specifically, the double-headed motor 31 drives the active pulley 32 to rotate, the active pulley 32 drives the driven pulley 33 to rotate through the transmission belt 34, the driven pulley 33 drives the hollow main shaft 4 to rotate, and the hollow main shaft 4 drives the first stirring blade 41 to flip up and down in the mixing tank 1, which can stir the water reducer raw material at the bottom of the mixing tank 1 to flip up, so as to prevent the water reducer raw material from settling.
[0034] Furthermore, a hollow main shaft 4 is rotatably embedded between the two side walls of the mixing tank 1, and a plurality of first stirring blades 41 are distributed on both sides of the hollow main shaft 4. The first stirring blades 41 on the outer wall of the hollow main shaft 4 are of different lengths, and the first stirring blades 41 gradually become shorter from the middle to the two ends of the hollow main shaft 4;
[0035] Specifically, the longer first stirring blade 41 can penetrate into the center area of the mixing tank 1, while the shorter first stirring blade 41 can better act on the area close to the inner wall of the mixing tank 1, thereby ensuring that the raw materials in the entire mixing tank 1 can be fully stirred.
[0036] Furthermore, a solid secondary shaft 5 is rotatably embedded in the middle of the other two sides of the hollow main shaft 4. A plurality of second stirring blades 51 are distributed on both sides of the solid secondary shaft 5. The second stirring blades 51 on the outer wall of the solid secondary shaft 5 are of different lengths, and the second stirring blades 51 gradually become shorter from the hollow main shaft 4 outwards.
[0037] Specifically, the second stirring blades 51 of different lengths can cover different areas in the mixing tank 1 , which helps to achieve a more comprehensive stirring effect and ensure that the water reducer raw materials are evenly mixed in the entire mixing tank 1 .
[0038] Furthermore, the driving assembly 3 is transmission-connected to the hollow main shaft 4, and a driven assembly 6 is transmission-connected between the hollow main shaft 4 and the solid secondary shaft 5. The driven assembly 6 includes a central shaft 61 located in the hollow main shaft 4, and both ends of the central shaft 61 pass through the hollow main shaft 4 and are fixedly connected to a connecting frame 62. The two connecting frames 62 are fixedly connected to the mixing tank 1. A fixed bevel gear 63 is fixedly sleeved on the outer side of the middle part of the central shaft 61. A movable bevel gear 64 is provided on both sides of the fixed bevel gear 63. The two movable bevel gears 64 are meshed and connected with the fixed bevel gear 63, and the movable bevel gears 64 are fixedly connected to the adjacent solid secondary shaft 5.
[0039] Specifically, when the hollow main shaft 4 rotates, it can drive the solid secondary shaft 5 to rotate around the fixed bevel gear 63, and the movable bevel gear 64 rolls along the fixed bevel gear 63, which can drive the solid secondary shaft 5 to rotate. The solid secondary shaft 5 flips left and right in the mixing tank 1, and can stir the water reducer raw materials around the second stirring blade 51, so that the water reducer raw materials can be completely mixed.
[0040] Working principle: When in use, all the water-reducing agent raw materials are added into the mixing tank 1, the double-headed motor 31 drives the driving pulley 32 to rotate, the driving pulley 32 drives the driven pulley 33 to rotate through the transmission belt 34, the driven pulley 33 drives the hollow main shaft 4 to rotate, the hollow main shaft 4 drives the first stirring blade 41 to turn up and down in the mixing tank 1, which can stir the water-reducing agent raw materials at the bottom of the mixing tank 1 to turn over, so as to prevent the water-reducing agent raw materials from settling. At the same time, the hollow main shaft 4 drives the solid secondary shaft 5 to rotate around the fixed bevel gear 63, and the movable bevel gear 64 rolls along the fixed bevel gear 63, which can drive The solid secondary shaft 5 rotates and flips left and right in the mixing tank 1, which can stir the water reducer raw materials around the second stirring blade 51, so that the water reducer raw materials can be completely mixed. The synergistic effect of the first stirring blade 41 and the second stirring blade 51 realizes three-dimensional stirring in the mixing tank 1, ensuring that the raw materials are evenly mixed in the entire space. Since the driving equipment does not need to be built into the mixing tank 1, space is saved, the technical difficulty is reduced, and the volume and weight of the equipment are also reduced. The stirring actions in different directions can achieve the mixing of raw materials more quickly, which can reduce the mixing time and improve production efficiency.
Claims
1. A stirring device for producing a water reducing agent, comprising a mixing tank (1), characterized in that: A bracket (2) is installed below the mixing tank (1), and a driving assembly (3) is installed on the bracket (2). A hollow main shaft (4) is rotatably embedded between the two side walls of the mixing tank (1), and a plurality of first stirring blades (41) are distributed on both sides of the hollow main shaft (4). A solid secondary shaft (5) is rotatably embedded in the middle of the other two sides of the hollow main shaft (4), and a plurality of second stirring blades (51) are distributed on both sides of the solid secondary shaft (5). The driving assembly (3) is in transmission connection with the hollow main shaft (4), and a driven assembly (6) is in transmission connection between the hollow main shaft (4) and the solid secondary shaft (5).
2. A stirring device for water reducing agent production according to claim 1, characterized in that: The first stirring blades (41) on the outer wall of the hollow main shaft (4) are of different lengths, and the first stirring blades (41) gradually become shorter from the middle to the two ends of the hollow main shaft (4).
3. A stirring device for water reducing agent production according to claim 1, characterized in that: The second stirring blades (51) on the outer wall of the solid secondary shaft (5) are of different lengths, and the second stirring blades (51) gradually become shorter from the hollow main shaft (4) outwards.
4. A stirring device for water reducing agent production according to claim 1, characterized in that: The support (2) comprises a base (21) located below the mixing tank (1), four pillars (22) are fixedly connected between the mixing tank (1) and the base (21), and two brackets (23) are fixedly connected to the upper side of the base (21).
5. A stirring device for water reducing agent production according to claim 4, characterized in that: The driving assembly (3) comprises a double-headed motor (31) fixed on the middle part of the upper side of the base (21); both output ends of the double-headed motor (31) are fixedly connected to a driving pulley (32) through an adjacent bracket (23); a driven pulley (33) is provided above the driving pulley (32); the two driven pulleys (33) are respectively fixed on the two ends of the hollow main shaft (4); a transmission belt (34) is connected between the driving pulley (32) and the driven pulley (33).
6. A stirring device for water reducing agent production according to claim 1, characterized in that: The driven assembly (6) comprises a central shaft (61) located in the hollow main shaft (4), both ends of the central shaft (61) pass through the hollow main shaft (4) and are fixedly connected to a connecting frame (62), the two connecting frames (62) are fixedly connected to the mixing tank (1), a fixed bevel gear (63) is fixedly sleeved on the outer side of the middle part of the central shaft (61), and movable bevel gears (64) are provided on both sides of the fixed bevel gear (63), the two movable bevel gears (64) are meshed and connected to the fixed bevel gear (63), and the movable bevel gears (64) are fixedly connected to the adjacent solid secondary shaft (5).
7. A stirring device for water reducing agent production according to claim 1, characterized in that: The bottom of the mixing tank (1) is a hemispherical structure. A discharge pipe (11) is fixedly embedded on one side of the bottom of the mixing tank (1), and a valve (12) is installed on the discharge pipe (11).