Automatic stirring equipment for production of brightener solution
By introducing a cleaning structure and control structure into the brightener solution production equipment, and using an asynchronous motor to drive the ring disk to rotate to clean the inner wall of the mixing drum, the problem of incomplete cleaning of the inner wall of the equipment is solved, and efficient cleaning and resource conservation are achieved.
Patent Information
- Application Number
- CN202422585883.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the production of existing brightener solutions, the solution attached to the inner wall of the agitator needs to be cleaned multiple times, resulting in waste of water resources and corrosion of the equipment.
Design a brightener solution production automatic stirring equipment, adopts a cleaning structure and control structure, and use an asynchronous motor to drive the ring disk to rotate, driving the cleaning parts to clean the inner wall of the mixing drum, and the cleaning parts can be replaced.
It realizes efficient cleaning of the inner wall of the mixing drum, avoids solution corrosion, reduces waste of water resources, and improves the practicality of the equipment.
Smart Images

Figure CN223249218U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brightener solution production, in particular to automatic stirring equipment for brightener solution production. Background Art
[0002] Brightener solution is a chemical solution used for metal surface treatment. It can significantly improve the gloss and smoothness of the metal surface, and in some cases can also improve the corrosion resistance of the metal. The production of brightener solution requires the selection of the main raw materials of the brightener, and then the raw materials are processed. According to the formula requirements, various raw materials are accurately weighed, and the weighed raw materials are added to the stirring equipment in turn. The stirring device is turned on to allow the raw materials to be fully mixed and react. Then, according to the reaction requirements, the temperature and reaction time of the reactor are controlled. After the reaction is completed, the pH value, density and other parameters of the solution are adjusted. The qualified brightener solution is filtered through a filtration equipment to remove impurities, and then the solution is placed in a suitable packaging container.
[0003] In the current existing technology, the raw material mixing reaction step in the production of brightener solution is achieved by a stirring device. When the solution reaction inside the stirring device is completed, it needs to be discharged in a timely manner, and then the inner wall of the stirring device is cleaned to prevent the attached solution from corroding the inner wall of the device. Conventional cleaning is only done by rinsing with clean water, which requires multiple times to clean, thereby wasting water resources. Therefore, an automatic stirring device for brightener solution production is proposed to solve the above problem. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides an automatic stirring equipment for producing brightener solution, which has the advantage of efficient cleaning. It solves the problem that when the solution inside the stirring equipment is completed, it needs to be discharged in time, and then the inner wall of the stirring equipment is cleaned to avoid the attached solution from corroding the inner wall of the equipment. Conventional cleaning is only done by rinsing with clean water, which requires multiple times to clean, thereby causing the problem of waste of water resources.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic stirring device for producing a brightener solution, comprising a stirring drum, a support frame and a drive frame being provided on the outside of the stirring drum, a stirring rod being provided in the stirring drum, and a cleaning structure and a control structure being provided on the top of the stirring drum;
[0006] The cleaning structure includes an annular frame fixedly mounted on the top of the mixing drum, an annular disk is rotatably mounted on the top of the annular frame, a supporting component for supporting the stable rotation of the annular disk is provided inside the annular frame, a connecting frame is fixedly mounted inside the annular frame, a cleaning piece for cleaning the solution attached to the inner wall of the mixing drum is provided inside the connecting frame, one end of the cleaning piece passes through the interior of the mixing drum and contacts the inner wall of the mixing drum, and a locking component for fixing the cleaning piece is installed on the connecting frame.
[0007] Furthermore, the control structure includes an asynchronous motor, which is installed on a supporting frame. Transmission components are provided on the front of the asynchronous motor and the top of the annular disk. The top of the supporting frame is fixedly connected to a mounting platform for maintaining stable operation of the asynchronous motor.
[0008] Furthermore, the support frame is fixedly connected to the mixing drum, the drive frame is fixedly installed on the top of the support frame, and the drive frame is fixedly connected to one end of the mixing rod.
[0009] Furthermore, the supporting component includes a pulley and an anti-slip ring, the pulley is fixedly connected to the bottom of the annular disk, the pulley is slidably connected to the inner bottom wall of the annular frame, and the anti-slip ring is fixedly installed on the inner wall of the annular frame.
[0010] Furthermore, connecting plates are fixedly installed on the front and back of the connecting frame, and fixing screws are installed on the two connecting plates. One end of the two fixing screws passes through the two connecting plates and extends to the interior of the annular disk. The two fixing screws are respectively threadedly connected to the annular disk.
[0011] Furthermore, the locking component includes a threaded rod and an adjusting disk, the bottom of the threaded rod is fixedly connected to the adjusting disk, one end of the threaded rod passes through the interior of the connecting frame and one end of the threaded rod rests against the cleaning piece, and the threaded rod is threadedly connected to the connecting frame.
[0012] Furthermore, the transmission component includes a bevel gear and a bevel gear ring, the outer surfaces of the bevel gear and the bevel gear ring are meshed with each other, the bevel gear is fixedly mounted on the outer surface of the asynchronous motor output shaft, and the bevel gear ring is fixedly mounted on the top of the annular disk.
[0013] Furthermore, the mounting platform includes a mounting plate and a fixing frame, the mounting plate is fixedly connected to the support frame, the fixing frame is fixedly mounted on the top of the mounting plate, and the asynchronous motor is fixedly mounted inside the fixing frame.
[0014] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0015] The automatic stirring device for producing brightener solution is provided with a cleaning structure and a control structure, so that an asynchronous motor is used as a driving source and the annular disk on the top of the annular frame is driven to rotate through mechanical transmission, so that the rotating annular disk drives the cleaning member to rotate through the connecting frame, and then the cleaning member in contact with the inner wall of the mixing drum is used to clean the adhering raw materials, thereby preventing the raw materials from corroding the inner wall of the mixing drum. In addition, the cleaning member can be released by rotating the adjustment disk in the locking component, so that the cleaning member worn out due to long-term use can be easily replaced, thereby enhancing the practicality of the automatic stirring device for producing brightener solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A magnified view of point A in the figure;
[0018] Figure 3 This is a schematic diagram of the structure of the utility model Figure 1 Enlarged view of point B in FIG.
[0019] Figure 4 It is a three-dimensional structural diagram of the annular disk and the cleaning element of the utility model.
[0020] In the figure: 1. mixing drum; 2. supporting frame; 3. driving frame; 4. stirring rod; 51. annular frame; 52. annular disk; 53. supporting component; 54. connecting frame; 55. cleaning component; 56. locking component; 57. asynchronous motor; 58. transmission component; 59. mounting table. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 4 In this embodiment, an automatic stirring device for producing a brightener solution includes a stirring drum 1, a supporting frame 2 and a driving frame 3 are provided on the outside of the stirring drum 1, a stirring rod 4 is provided in the stirring drum 1, and a cleaning structure and a control structure are provided on the top of the stirring drum 1. The supporting frame 2 is fixedly connected to the stirring drum 1, and the driving frame 3 is fixedly installed on the top of the supporting frame 2. The driving frame 3 is fixedly connected to one end of the stirring rod 4.
[0023] Example 1: Please refer to Figures 1 to 4 In this embodiment, the cleaning structure includes an annular frame 51 fixedly mounted on the top of the mixing drum 1, an annular disk 52 is rotatably mounted on the top of the annular frame 51, a supporting component 53 for supporting the annular disk 52 to rotate stably is provided inside the annular frame 51, a connecting frame 54 is fixedly mounted inside the annular frame 51, and connecting plates are fixedly mounted on the front and back sides of the connecting frame 54, and fixing screws are installed on the two connecting plates, one end of the two fixing screws respectively passes through the two connecting plates and extends to the inside of the annular disk 52, and the two fixing screws are respectively threadedly connected to the annular disk 52, so as to facilitate the stable connection between the connecting frame 54 and the annular disk 52, and the inside of the connecting frame 54 A cleaning piece 55 is provided for cleaning the solution adhered to the inner wall of the mixing drum 1. One end of the cleaning piece 55 passes through the interior of the mixing drum 1 and contacts the inner wall of the mixing drum 1. A locking part 56 for fixing the cleaning piece 55 is installed on the connecting frame 54. The locking part 56 includes a threaded rod and an adjusting disk. The bottom of the threaded rod is fixedly connected to the adjusting disk. One end of the threaded rod passes through the interior of the connecting frame 54 and one end of the threaded rod rests on the cleaning piece 55. The threaded rod is threadedly connected to the connecting frame 54, which facilitates the rotation of the adjusting disk in the locking part 56, thereby controlling the threaded rod to move downward and release the fixation of the cleaning piece 55, so that the staff can disassemble and replace the cleaning piece 55.
[0024] Among them, the supporting component 53 includes a pulley and an anti-slip ring. The pulley is fixedly connected to the bottom of the annular disk 52, and the pulley is slidably connected to the inner bottom wall of the annular frame 51. The anti-slip ring is fixedly installed on the inner wall of the annular frame 51 to facilitate supporting the stable rotation of the annular disk 52.
[0025] By adopting the above technical solution, it is possible to utilize the control structure to drive the annular disk 52 to rotate, so that the annular frame 51 rotating at the top drives the connecting frame 54 to rotate synchronously, and then drives the cleaning member 55 in contact with the inner wall of the mixing drum 1 to rotate, so that the rotating cleaning member 55 is used to clean the solution adhered to the inner wall of the mixing drum 1. After the contact surface of the cleaning member 55 is worn and corroded, the adjusting disk in the locking member 56 can be rotated to control the threaded rod to move downward and release the fixation of the cleaning member 55, so that the staff can disassemble and replace the cleaning member 55.
[0026] Example 2: Please refer to Figures 1 to 4In this embodiment, the control structure includes an asynchronous motor 57, which is mounted on the support frame 2. A transmission component 58 is provided on the front of the asynchronous motor 57 and the top of the annular disk 52. The transmission component 58 includes a bevel gear and a bevel gear ring. The outer surfaces of the bevel gear and the bevel gear ring are meshed with each other. The bevel gear is fixedly mounted on the outer surface of the output shaft of the asynchronous motor 57, and the bevel gear ring is fixedly mounted on the top of the annular disk 52. The output shaft that is easy to rotate utilizes the meshing of the bevel gear and the bevel gear ring in the transmission component 58 to drive the annular disk 52 to rotate. The top of the support frame 2 is fixedly connected to a mounting platform 59 for maintaining the stable operation of the asynchronous motor 57.
[0027] Among them, the mounting platform 59 includes a mounting plate and a fixing frame. The mounting plate is fixedly connected to the support frame 2. The fixing frame is fixedly installed on the top of the mounting plate. The asynchronous motor 57 is fixedly installed inside the fixing frame to ensure the stable operation of the asynchronous motor 57.
[0028] By adopting the above technical solution, the asynchronous motor 57 on the mounting platform 59 is started, so that the asynchronous motor 57 drives the output shaft to rotate, and the rotating output shaft drives the annular disk 52 to rotate by meshing the bevel gear and the bevel gear ring in the transmission component 58.
[0029] The working principle of the above embodiment is:
[0030] The automatic stirring equipment for producing brightener solution is as follows: when it is necessary to clean the inner wall of the mixing drum 1, the asynchronous motor 57 on the mounting platform 59 is started, so that the asynchronous motor 57 drives the output shaft to rotate, so that the rotating output shaft drives the annular disk 52 to rotate by meshing with the bevel gear and the bevel gear ring in the transmission component 58, so that the annular frame 51 rotating at the top drives the connecting frame 54 to rotate synchronously, and then drives the cleaning member 55 in contact with the inner wall of the mixing drum 1 to rotate, so that the rotating cleaning member 55 is used to clean the solution attached to the inner wall of the mixing drum 1. After the contact surface of the cleaning member 55 is worn and corroded, the adjusting disk in the locking component 56 can be rotated to control the threaded rod to move downward and release the fixation of the cleaning member 55, so that the staff can disassemble and replace the cleaning member 55.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic stirring device for producing a brightener solution, comprising a stirring drum (1), characterized in that: The outside of the mixing drum (1) is provided with a supporting frame (2) and a driving frame (3), a mixing rod (4) is provided in the mixing drum (1), and a cleaning structure and a control structure are provided on the top of the mixing drum (1); The cleaning structure comprises an annular frame (51) fixedly mounted on the top of the mixing drum (1), an annular disk (52) being rotatably mounted on the top of the annular frame (51), a supporting component (53) for supporting the annular disk (52) for stable rotation being provided inside the annular frame (51), a connecting frame (54) being fixedly mounted inside the annular frame (51), a cleaning component (55) for cleaning the solution adhering to the inner wall of the mixing drum (1) being provided inside the connecting frame (54), one end of the cleaning component (55) passing through the interior of the mixing drum (1) and contacting the inner wall of the mixing drum (1), and a locking component (56) for fixing the cleaning component (55) being installed on the connecting frame (54).
2. The automatic stirring device for producing brightener solution according to claim 1, characterized in that: The control structure includes an asynchronous motor (57), which is mounted on a support frame (2). A transmission component (58) is provided on the front of the asynchronous motor (57) and the top of the annular disk (52). The top of the support frame (2) is fixedly connected to a mounting platform (59) for maintaining stable operation of the asynchronous motor (57).
3. The automatic stirring device for producing brightener solution according to claim 1, characterized in that: The support frame (2) is fixedly connected to the mixing drum (1), the drive frame (3) is fixedly installed on the top of the support frame (2), and the drive frame (3) is fixedly connected to one end of the mixing rod (4).
4. The automatic stirring device for producing brightener solution according to claim 1, characterized in that: The supporting component (53) includes a pulley and an anti-slip ring, the pulley is fixedly connected to the bottom of the annular disk (52), the pulley is slidably connected to the inner bottom wall of the annular frame (51), and the anti-slip ring is fixedly installed on the inner wall of the annular frame (51).
5. The automatic stirring device for producing brightener solution according to claim 1, characterized in that: The front and back sides of the connection frame (54) are fixedly mounted with connection plates, and the two connection plates are both mounted with fixing screws, one end of the two fixing screws respectively passes through the two connection plates and extends to the inside of the annular disk (52), and the two fixing screws are respectively threadedly connected to the annular disk (52).
6. The automatic stirring device for producing brightener solution according to claim 1, characterized in that: The locking component (56) includes a threaded rod and an adjusting disk. The bottom of the threaded rod is fixedly connected to the adjusting disk. One end of the threaded rod passes through the interior of the connecting frame (54) and one end of the threaded rod abuts against the cleaning component (55). The threaded rod is threadedly connected to the connecting frame (54).
7. The automatic stirring device for producing brightener solution according to claim 2, characterized in that: The transmission component (58) includes a bevel gear and a bevel gear ring, the outer surfaces of the bevel gear and the bevel gear ring are meshed with each other, the bevel gear is fixedly mounted on the outer surface of the output shaft of the asynchronous motor (57), and the bevel gear ring is fixedly mounted on the top of the annular disk (52).
8. The automatic stirring device for producing brightener solution according to claim 2, characterized in that: The mounting platform (59) includes a mounting plate and a fixing frame, the mounting plate is fixedly connected to the support frame (2), the fixing frame is fixedly mounted on the top of the mounting plate, and the asynchronous motor (57) is fixedly mounted inside the fixing frame.