Impurity removal device for biomass particle production

By using the water selection box and buffer plate structure of the decompression device in the production process of biomass pellets, the effective separation of fine materials is achieved, the screening loss problem of fine dust and gravel particles is solved, and the production efficiency and equipment protection are improved.

CN223249516UActive Publication Date: 2025-08-22CHENZHOU HENGRONG BIOENERGY CO LTD
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Patent Information

Application Number
CN202422418554.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the production process of existing biomass pellets, fine dust and gravel particles are easily screened with the raw materials during screening, resulting in long-term accumulation and loss of raw materials, affecting production efficiency and equipment life.

Method used

A debris removal device for biomass pellet production includes a debris removal box and a water selection box. The water pump is used to extract water sources and push the material to the buffer plate through the outlet pipe. The small materials carried are screened in the water selection tank and settled to the storage box. The aggregate plate blocks dust and gravels, and achieves fine separation.

Benefits of technology

It effectively reduces screening losses, improves material output, reduces raw material losses, protects equipment, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223249516U_ABST
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Abstract

The impurity removal device for biomass particle production comprises an impurity removal box and a water separation box, a water separation groove is formed in the water separation box, a communication opening is formed in the top of the water separation box, a water storage groove is formed in the position, located below the water separation groove, in the water separation box, and the water storage groove is communicated with the water separation groove. A water pump is mounted between the two sides of the inner wall of the water storage tank through a mounting plate, and the output end of the water pump is fixedly connected with a water outlet pipe. A water source in the water storage tank is pumped through the input end of the water pump and discharged through the water outlet pipe communicated with the output end, materials are gradually pushed to the buffer plate along with flowing of the water source, and the attached water source is screened through the first water leakage tank and flows into the water storage tank. And fine stones and dust are blocked by the material collecting plate to settle into the impurity storage box, so that fine materials carried by the raw materials are further extracted and separated when the raw materials are finely screened, the screening loss is reduced, and the material output is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of biomass particle impurity removal, in particular to an impurity removal device for biomass particle production. Background Art

[0002] Biomass pellet fuel is essentially the direct combustion of biomass energy, a processed and utilized form of biomass. Direct combustion methods can be categorized as stove combustion, boiler combustion, garbage combustion, and solid fuel combustion. Solid fuel combustion is a newly popularized technology, solidifying biomass into a solidified form before burning it in traditional coal-fired equipment. Its advantages include fully utilizing biomass energy to replace coal, reducing CO2 and SO2 emissions, contributing to environmental protection, controlling greenhouse gas emissions, mitigating climate change, and reducing the occurrence of natural disasters. Biomass pellet fuel is made from straw and other materials.

[0003] Biomass pellets are made by cold-dense molding of crushed biomass straw, forestry waste and other raw materials using rollers and ring dies at room temperature. The density of the raw materials is generally 0.1-0.13t / m3, and the density of the molded pellets is 1.1-1.3t / m3, which is convenient for storage and transportation and greatly improves the combustion performance of biomass.

[0004] During the production of biomass pellets, in order to prevent impurities from entering the equipment and damaging the equipment, a series of screening processes are often required. After screening out large particles of impurities, fine dust and gravel particles also need to be screened. During screening, due to the fragility of the raw material plants after drying, a portion of the raw materials will be screened together with the gravel and dust. Although the loss of raw materials in a single screening is small, long-term accumulation will also cause more raw material losses.

[0005] Therefore, it is necessary to provide a biomass pellet production impurity removal device to solve the above technical problems. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an impurity removal device for biomass particle production.

[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a de-impurity device for biomass pellet production, comprising a de-impurity box and a water selection box, a water selection trough is provided inside the water selection box, a connecting port is provided on the top of the water selection box, a water storage tank is provided inside the water selection box and below the water selection trough, a water pump is installed between the two sides of the inner wall of the water storage tank through a mounting plate, the output end of the water pump is fixedly connected to a water outlet pipe, a connecting plate is fixedly connected between the two sides of the inner wall of the water selection trough, one side of the connecting plate is fixedly connected to a collecting plate, and the other side of the connecting plate is fixedly connected to a collecting plate. A buffer plate is fixedly connected, and a plurality of water leakage grooves are opened inside the buffer plate. The water outlet of the water outlet pipe is located above the collecting plate. The buffer plate is tilted toward the opening. The water source inside the water storage tank is extracted through the input end of the water pump and discharged from the water outlet pipe connected to the output end. As the water source flows, the material is gradually pushed onto the buffer plate, and the water source carrying the material is screened through the water leakage groove and flows into the inside of the water storage tank. The fine stones and dust are blocked by the collecting plate and settled into the inside of the storage box, so that the fine materials carried by the raw materials can be further extracted and separated when the raw materials are finely screened.

[0008] As a further description of the above technical solution:

[0009] A sliding groove is provided inside the collecting plate, a storage box is slidably connected inside the sliding groove, an open groove is provided inside the storage box, and a plurality of water leakage grooves are provided on the inner wall of the open groove. The storage box is used to accommodate gravel, dust and impurities precipitated after screening.

[0010] As a further description of the above technical solution:

[0011] The water selection box is provided with a sealing door on the outside of the sundry storage box corresponding to the sundry storage box, and the sealing door is used for taking out the sundry storage box after opening.

[0012] As a further description of the above technical solution:

[0013] Four elastic members are fixedly connected to the bottom of the debris removal box, and the bottom ends of the four elastic members are fixedly connected to brackets.

[0014] As a further description of the above technical solution:

[0015] A screening groove is provided inside the impurity removal box, a debris discharge groove is provided at the bottom of the screening groove, and a screen is installed between two sides of the inner wall of the debris discharge groove.

[0016] As a further description of the above technical solution:

[0017] A discharge pipe and a debris discharge pipe are fixedly connected to one side of the impurity removal box, and the discharge pipe is connected to the slot above the screen.

[0018] As a further description of the above technical solution:

[0019] A top cover is installed on the top of the impurity removal box, and a feeding port is opened on the top of the top cover.

[0020] The utility model has the following beneficial effects:

[0021] Compared with the existing technology, the impurity removal device for biomass pellet production draws water from the water storage tank through the input end of the water pump and discharges it through the outlet pipe connected to the output end. As the water flows, the material is gradually pushed to the buffer plate, and the water source carrying the material flows through the leakage trough and screening to the inside of the water storage tank. The fine stones and dust are blocked by the collecting plate and settled to the inside of the storage box, so that the fine materials carried by the raw materials can be further extracted and separated when the raw materials are finely screened, so as to reduce screening losses and improve material output. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is an overall three-dimensional diagram of a biomass pellet production impurity removal device proposed in the present utility model;

[0023] Figure 2 This is a schematic diagram of the disassembled structure of the impurity remover of a biomass pellet production impurity removal device proposed in the present invention;

[0024] Figure 3 This is a schematic diagram of the internal structure of a water separation box of a biomass pellet production impurity removal device proposed in the utility model;

[0025] Figure 4 for Figure 3 A partial enlarged view of point A in the middle.

[0026] Legend:

[0027] 1. Discharge pipe; 2. Discharge pipe; 3. Screening trough; 4. Top cover; 5. Feed inlet; 6. Screen; 7. Debris removal box; 8. Discharge trough; 9. Vibrator; 10. Elastic part; 11. Bracket; 12. Connecting port; 13. Outlet pipe; 14. Water pump; 15. Collecting plate; 16. Mounting plate; 17. Storage box; 18. Connecting plate; 19. Water selection trough; 20. Water selection box; 21. Leakage trough 1; 22. Buffer plate; 23. Water storage trough; 24. Opening trough; 25. Leakage trough 2; 26. Sliding trough; 27. Sealing door. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1-4 The present invention provides a device for removing impurities from biomass pellets: comprising an impurity removal box 7 and a water selection box 20, wherein a water selection tank 19 is provided inside the water selection box 20, a communication port 12 is provided on the top of the water selection box 20, a water storage tank 23 is provided inside the water selection box 20 and below the water selection tank 19, a water pump 14 is installed between the two sides of the inner wall of the water storage tank 23 through a mounting plate 16, an output end of the water pump 14 is fixedly connected to a water outlet pipe 13, a connecting plate 18 is fixedly connected between the two sides of the inner wall of the water selection tank 19, and a collecting plate 1 is fixedly connected to one side of the connecting plate 18 5. A buffer plate 22 is fixedly connected to the other side of the connecting plate 18. A plurality of water leakage grooves 21 are opened inside the buffer plate 22. The outlet of the outlet pipe 13 is located above the collecting plate 15, which is used to draw water through the water pump 14 and then discharge it, pushing the water flow above the collecting plate 15, so that the materials falling on the water surface flow to the buffer plate 22. The buffer plate 22 is tilted toward the opening. The collecting plate 15 is composed of two symmetrically arranged semi-arc plates, and a certain gap is left between the two collecting plates 15. The connecting plate 18 is in a herringbone shape, and the protruding plate on the top is used to block dust and stones.

[0030] A sliding groove 26 is provided inside the collecting plate 15, and a storage box 17 is slidably connected to the inside of the sliding groove 26. An opening groove 24 is provided inside the storage box 17, and a plurality of drainage grooves 25 are provided on the inner wall of the opening groove 24. The storage box 17 is used to accommodate the stone, dust and impurities precipitated after screening.

[0031] The water selection box 20 is provided with a sealing door 27 on the outside corresponding to the sundry storage box 17 . The sealing door 27 is used to open and take out the sundry storage box 17 .

[0032] Four elastic members 10 are fixedly connected to the bottom of the debris removal box 7 , and brackets 11 are fixedly connected to the bottom ends of the four elastic members 10 . The elastic members 10 are existing spring structures.

[0033] A screening slot 3 is provided inside the impurity removal box 7 , a debris removal slot 8 is provided at the bottom of the screening slot 3 , a screen 6 is installed between both sides of the inner wall of the debris removal slot 8 , and the screening slot 3 and the debris removal slot 8 are separated by the screen 6 .

[0034] A discharge pipe 1 and a debris discharge pipe 2 are fixedly connected to one side of the debris removal box 7 . The discharge pipe 1 is connected to the slot above the screen 6 , and the debris discharge pipe 2 is connected to the slot below the screen 6 .

[0035] A top cover 4 is installed on the top of the impurity removal box 7 , and a feed port 5 is opened on the top of the top cover 4 .

[0036] Working principle: When finely removing impurities from biomass pellet raw materials, the raw materials are injected into the screening tank 3 through the feed port 5, and then the vibrator 9 is started, which drives the screen 6 to screen the dust, stones and materials in the injected raw materials. The screened materials are discharged from the discharge pipe 1 with the vibration and collected. The fine stones and dust after screening are discharged from the impurity discharge pipe 2 and injected into the water selection tank 19 through the connecting port 12;

[0037] At this time, the input end of the water pump 14 draws water from the water storage tank 23 and discharges it through the outlet pipe 13 connected to the output end. As the water flows, the materials are gradually pushed onto the buffer plate 22, and the attached water is screened through the leakage trough 1 21 and flows into the interior of the water storage tank 23. Small stones and dust are blocked by the collecting plate 15 and settle into the interior of the storage box 17.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for removing impurities for producing biomass pellets, comprising an impurity removal box (7) and a water separation box (20), characterized in that: A water selection tank (19) is provided inside the water selection box (20), a communication port (12) is provided on the top of the water selection box (20), a water storage tank (23) is provided inside the water selection box (20) and below the water selection tank (19), a water pump (14) is installed between the two sides of the inner wall of the water storage tank (23) through a mounting plate (16), the output end of the water pump (14) is fixedly connected to the water outlet pipe (13), a connecting plate (18) is fixedly connected between the two sides of the inner wall of the water selection tank (19), one side of the connecting plate (18) is fixedly connected to the collecting plate (15), and the other side of the connecting plate (18) is fixedly connected to the buffer plate (22), and a plurality of water leakage grooves (21) are provided inside the buffer plate (22).

2. The impurity removal device for biomass pellet production according to claim 1, characterized in that: A sliding groove (26) is provided inside the collecting plate (15), a storage box (17) is slidably connected inside the sliding groove (26), an opening groove (24) is provided inside the storage box (17), and a plurality of water leakage grooves (25) are provided on the inner wall of the opening groove (24).

3. The impurity removal device for biomass pellet production according to claim 1, characterized in that: The water selection box (20) is provided with a sealing door (27) on the outside corresponding to the sundry storage box (17).

4. The impurity removal device for biomass pellet production according to claim 1, characterized in that: Four elastic members (10) are fixedly connected to the bottom of the impurity removal box (7), and the bottom ends of the four elastic members (10) are fixedly connected to brackets (11).

5. The impurity removal device for biomass pellet production according to claim 1, characterized in that: A screening trough (3) is provided inside the impurity removal box (7), a debris removal trough (8) is provided at the bottom of the screening trough (3), and a screen (6) is installed between two sides of the inner wall of the debris removal trough (8).

6. The impurity removal device for biomass pellet production according to claim 1, characterized in that: One side of the impurity removal box (7) is fixedly connected to a discharge pipe (1) and an impurity discharge pipe (2).

7. The impurity removal device for biomass pellet production according to claim 1, characterized in that: A top cover (4) is installed on the top of the impurity removal box (7), and a material inlet (5) is opened on the top of the top cover (4).