Device for automatically cleaning separant clods on rubber hanging rod

Abstract

The utility model relates to the field of production of automobile rubber tires, and discloses a device for automatically cleaning separant mud blocks on a rubber hanging rod. The rubber hanging rods are arranged in a longitudinal ring shape, at least one rubber hanging rod separant mud block automatic cleaning mechanism is arranged above the rubber hanging rod on the lower side, and at least one separant mud block containing mechanism corresponding to the rubber hanging rod separant mud block automatic cleaning mechanism is arranged below the rubber hanging rod on the lower side. The automatic rubber hanging rod separant mud block cleaning mechanism comprises a steel wire brush, a brush mounting plate, a hanging rod, an insertion frame, a socket pipe, a fastener and a cushion block. The separant mud block containing mechanism comprises a separant mud block containing groove formed in the cooling frame base. According to the utility model, separant mud on the glue hanging rod can be automatically cleaned at any time during production, so that the glue hanging rod is kept clean; the produced film is clean and free of separant pollution; the tire production quality is improved, the potential safety hazard is eliminated, and the cleaned separant mud is properly stored; and the method has good economic and social benefits.

Description

Technical Field

[0001] The utility model relates to the field of automobile rubber tire production, in particular to a device for automatically cleaning mud blocks of release agents on rubber hanging rods. Background Art

[0002] During the rubber mixing process for automotive rubber tire production, the hot rubber sheets extruded from the mixing mill are immersed in a release agent tank before being sent to the rubber rods within the rubber cooling rack for cooling. Because the rubber sheets become adhered to the release agent during this soaking process, release agent mud accumulates on the rods during the cooling process. Each machine has approximately 300 rods, and this release agent mud is difficult to clean. Each cleanup requires significant manpower and material resources, and is labor-intensive for operators. If release agent mud is introduced into the rubber, it can seriously affect tire quality and pose a safety hazard. Utility Model Content

[0003] In order to overcome the defects of the prior art, the present invention provides a device for automatically cleaning the mud blocks of the release agent on the rubber-hanging rod, and its technical solution is as follows:

[0004] An automatic device for cleaning the release agent mud blocks on the rubber hanging rods, wherein the rubber hanging rods are driven by the conveying mechanism to roll through the connecting parts in the cooling rack, and the plurality of rubber hanging rods are arranged in a longitudinal ring, wherein the upper rubber hanging rods and the lower rubber hanging rods are arranged in a straight line, and the film is arranged on the upper rubber hanging rods and runs forward; at least one set of automatic cleaning mechanism for the release agent mud blocks on the rubber hanging rods is provided above the lower rubber hanging rods, and at least one set of release agent mud block storage mechanism corresponding to the automatic cleaning mechanism for the release agent mud blocks on the rubber hanging rods is provided below the lower rubber hanging rods; The automatic cleaning mechanism for the isolation agent mud blocks of the hanging rubber rod includes a wire brush, a brush mounting plate, a hanging rod, a plug-in rack, a socket pipe, fasteners and a pad. The wire brush is fixed on the brush mounting plate. The plug-in rack includes a horizontal rod and vertical rods connected downward at both ends. The lower end of the hanging rod is connected to the brush mounting plate and the upper end is connected to the horizontal rod. The vertical rod is inserted into the socket pipe and the two are fixed together by fasteners. The socket pipe is fixed to the base of the cooling rack through a pad connected at the lower part; the isolation agent mud block storage mechanism includes an isolation agent mud block storage groove placed on the base of the cooling rack.

[0005] Furthermore, the automatic cleaning mechanism for the release agent blocks on the rubber-hanging rod is provided with two to three sets arranged at intervals.

[0006] Furthermore, the distribution length of the steel wire brush on the brush installation plate is less than the length of the glue hanging rod and greater than the width of the glue film, and the distribution width is 10 cm; the length of the steel wire brush extending from the brush installation plate is 2 cm.

[0007] Furthermore, the wire brush is made of 304 stainless steel.

[0008] Furthermore, two suspension rods are used and are arranged at symmetrical positions on both sides of the center of the brush installation plate.

[0009] Furthermore, the automatic cleaning mechanism for the rubber rod isolation agent mud block also includes two oblique tie bars, the lower ends of the two oblique tie bars are connected to the middle part of the brush mounting plate, and the upper ends are respectively connected to the connection between the cross bar and the suspension rod.

[0010] Furthermore, through holes are provided on the vertical rod and the socket pipe at corresponding positions, and the through holes are fastened with fasteners.

[0011] Furthermore, the fasteners are matched bolts and nuts.

[0012] Furthermore, the release agent mud block storage mechanism also includes casters installed below the release agent mud block storage groove.

[0013] Furthermore, the release agent mud block storage mechanism also includes a handle installed on the side of the release agent mud block storage groove.

[0014] Compared with the prior art, the present invention has the following beneficial technical effects:

[0015] 1. Automatically clean the release agent mud on the rubber hanging rod at any time during production to keep the rubber hanging rod clean; the produced rubber film is clean and free of release agent pollution; improve tire production quality and eliminate safety hazards.

[0016] 2. It avoids the production loss caused by cleaning the release agent mud on the rubber hanging rod in the shutdown state in the existing technology, eliminates the disadvantages of manual cleaning, and has good economic and social benefits.

[0017] 3. Properly store the cleaned isolation agent mud to reduce the burden of subsequent processing.

[0018] 4. Simple structure, easy operation, and conducive to promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structural layout of the utility model;

[0020] In the figure: 1-bracket, 1.1-cross bar, 1.2-vertical bar, 2-oblique tie bar, 3-brush mounting plate, 4-wire brush, 5-hanging rod, 6-fastener, 6.1-bolt, 6.2-nut, 7-through hole, 8-cooling rack base, 9-socket pipe, 10-isolating agent mud block storage slot, 11-rubber hanging rod, 12-castor, 13-pad, 14-connecting piece. DETAILED DESCRIPTION Example 1

[0021] See also Figure 1. Automatic cleaning device for the release agent mud blocks of the hanging rubber rods, the hanging rubber rods 11 are driven by the conveying mechanism to roll through the connecting piece 14 in the cooling rack, and several hanging rubber rods 11 are arranged in a longitudinal ring, wherein the upper hanging rubber rods 11 and the lower hanging rubber rods 11 are arranged in a straight line, and the film is arranged on the upper hanging rubber rods 11 and runs forward; a set of automatic cleaning mechanism for the release agent mud blocks of the hanging rubber rods is provided above the lower hanging rubber rods 11, and a set of release agent mud block storage mechanism corresponding to the automatic cleaning mechanism for the release agent mud blocks of the hanging rubber rods is provided below the lower hanging rubber rods 11; automatic cleaning of the release agent mud blocks of the hanging rubber rods The mechanism includes a wire brush 4, a brush mounting plate 3, a hanging rod 5, a bracket 1, a socket pipe 9, a fastener 6 and a pad 13. The wire brush 4 is fixed on the brush mounting plate 3. The bracket 1 includes a horizontal rod 1.1 and vertical rods 1.2 connected downward at both ends. The lower end of the hanging rod 5 is connected to the brush mounting plate 3 and the upper end is connected to the horizontal rod 1.1. The vertical rod 1.2 is inserted into the socket pipe 9 and the two are fixed together by the fastener 6. The socket pipe 9 is fixed to the cooling rack base 8 through the pad 13 connected at the lower part; the isolation agent mud block storage mechanism includes an isolation agent mud block storage groove 10 placed on the cooling rack base 8. Example 2

[0022] See also Figure 1 The automatic cleaning device for the release agent clumps on the rubber rods is based on the technical solution described in Example 1. The automatic cleaning mechanism for the release agent clumps on the rubber rods is provided with two to three sets of spaced-apart cleaning mechanisms. When three sets are provided, one set can be located in the middle and one set can be located symmetrically on either side. The purpose of providing two to three sets is to more thoroughly clean the release agent clumps and to minimize omissions. Example 3

[0023] See also Figure 1 The device for automatically cleaning mud blocks from the release agent on the rubber-hanging rod is based on the technical solution described in Example 1. The distribution length of the wire brush 4 on the brush mounting plate 3 is less than the length of the rubber-hanging rod 11 and greater than the width of the rubber film, with a distribution width of 10 cm. The length of the wire brush 4 extending from the brush mounting plate 3 is 2 cm. The wire brush 3 is made of 304 stainless steel, firstly to prevent rust and secondly to enhance toughness. Example 4

[0024] See also Figure 1 The automatic cleaning device for the release agent of the rubber-hanging rod is based on the technical solution described in Example 1. Two suspension rods 5 are used, which are symmetrically arranged on both sides of the center of the brush installation plate 3. Two inclined tie bars 2 are also provided. The lower ends of the two inclined tie bars 2 are connected to the middle of the brush installation plate 3, and the upper ends are respectively connected to the connection between the cross bar 1.1 and the suspension rod 5 to enhance its firmness. Example 5

[0025] See also Figure 1The device for automatically cleaning release agent clumps from the rubber-hanging rods is based on the technical solution described in Example 1. Through holes 7 are provided at corresponding locations on the vertical rod 1.2 and the socket pipe 9. These holes 7 are secured with fasteners 6; these fasteners 6 utilize matching bolts 6.1 and nuts 6.2. This design allows the vertical rod 1.2 to be fixed in different positions within the socket pipe 9. This allows the brush mounting plate 3 to be adjusted vertically, ensuring the lower end of the wire brush 4 is in optimal contact with the rubber-hanging rod 11, effectively cleaning release agent clumps from the rod 11. Example 6

[0026] See also Figure 1 The automatic cleaning device for the release agent block on the rubber-hanging rod is based on the technical solution described in Example 1. The release agent block storage mechanism further includes casters 12 installed below the release agent block storage groove 10 to facilitate movement in and out; the release agent block storage mechanism further includes a handle installed on the side of the release agent block storage groove 10 to facilitate manual operation.

[0027] The basic working principle of this utility model is briefly introduced as follows:

[0028] Since the film width is typically 80 cm ± 6 cm, the wire brushes 4 covering the adhesive rods 11 should be approximately 90 cm long. During production, the adhesive rods 11 rotate, and the wire brushes 4 automatically clean the release agent clumps on each rod 11. The removed release agent clumps fall into the release agent clump storage trough 10. When the release agent clump storage trough 10 is almost full, the handle is pulled out of the trough 10 for proper disposal.

Claims

1. Automatic cleaning device for release agent mud blocks on rubber hanging rods. The rubber hanging rods are driven by the conveying mechanism through the connecting parts to roll in the cooling rack. Several rubber hanging rods are arranged in a longitudinal ring, among which the upper rubber hanging rods and the lower rubber hanging rods are arranged in a straight line. The film is laid on the upper rubber hanging rod and moves forward. It is characterized by: At least one set of automatic cleaning mechanism for the release agent mud blocks of the rubber hanging rod is arranged above the lower rubber hanging rod, and at least one set of release agent mud block storage mechanism corresponding to the automatic cleaning mechanism for the release agent mud blocks of the rubber hanging rod is arranged below the lower rubber hanging rod; the automatic cleaning mechanism for the release agent mud blocks of the rubber hanging rod includes a wire brush, a brush mounting plate, a hanger, a bracket, a socket pipe, fasteners and a pad, the wire brush is fixed to the brush mounting plate, the bracket includes a horizontal rod and vertical rods connected downward at both ends, the lower end of the hanger is connected to the brush mounting plate and the upper end is connected to the horizontal rod, the vertical rod is inserted into the socket pipe and the two are fixed together by fasteners, and the socket pipe is fixed to the base of the cooling rack through the pad connected at the lower part; the release agent mud block storage mechanism includes an release agent mud block storage groove placed on the base of the cooling rack.

2. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The automatic cleaning mechanism for the rubber rod release agent mud block is provided as two to three sets arranged at intervals.

3. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The distribution length of the steel wire brush on the brush installation plate is less than the length of the glue hanging rod and greater than the width of the glue film, and the distribution width is 10 cm; the length of the steel wire brush extending out of the brush installation plate is 2 cm.

4. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The material of the steel wire brush is 304 stainless steel.

5. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: Two suspension rods are used and are arranged at symmetrical positions on both sides of the center of the brush installation plate.

6. The automatic cleaning device for release agent blocks on the rubber rod according to claim 5 is characterized in that: The automatic cleaning mechanism for the rubber rod isolation agent mud block also includes two oblique tie bars, the lower ends of the two oblique tie bars are connected to the middle part of the brush mounting plate, and the upper ends are respectively connected to the connection between the cross bar and the suspension rod.

7. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The vertical rod and the socket pipe are provided with through holes at a number of corresponding positions, and the through holes are fastened with fasteners.

8. The automatic cleaning device for release agent blocks on the rubber rod according to claim 7 is characterized in that: The fasteners are matched bolts and nuts.

9. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The release agent mud block storage mechanism also includes casters installed below the release agent mud block storage groove.

10. The automatic cleaning device for release agent blocks on the rubber rod according to claim 1 is characterized in that: The release agent mud block storage mechanism further comprises a handle installed on the side of the release agent mud block storage groove.

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