Novel liquid level meter diaphragm cleaner
Through the combination of water flushing, electric heating and scraper cleaning of the new level meter diaphragm cleaner, the problem of dirt and crystalline salt adhesion of the level meter diaphragm is solved, efficient cleaning and accurate measurement of the level meter are achieved, and the reliability of the production process is improved.
Patent Information
- Application Number
- CN202422473902.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The adhesion of dirt, crystalline salt and viscous substances generated by existing liquid level meters in the evaporator leads to inaccurate measurements, affecting the accuracy of the production process.
A new level meter diaphragm cleaner was designed, which includes a diaphragm cleaning assembly and an auxiliary cleaning assembly. It adopts water rinsing, electric heating and scraper cleaning methods, combined with a cylinder-driven scraper to scrape dirt and viscous matter, and melt crystallization through a heating coil. The auxiliary cleaning assembly is used for cleaning the bottom end of the scraper.
It realizes efficient cleaning of the liquid level meter diaphragm, ensures measurement accuracy, high degree of automation, avoids sticking to the scraper, and improves the reliability of the production process.
Smart Images

Figure CN223249990U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid level gauges, in particular to a novel liquid level gauge diaphragm cleaner. Background Art
[0002] A liquid level gauge is an instrument used to measure the height of a liquid or the distance between the liquid and the top of a container. The liquid level gauge includes a differential pressure level gauge. The differential pressure level gauge is a commonly used liquid level gauge and is often used to measure various materials. The differential pressure level gauge is equipped with a diaphragm inside.
[0003] When the existing liquid level meter is in use, most materials in the evaporator will produce dirt, crystallized salts and sticky substances attached to the liquid level meter diaphragm, which will cause inaccurate measurement of the liquid level meter. During normal production, the liquid level of the material cannot be accurately known, causing great inconvenience to production. Therefore, a diaphragm cleaner is needed to clean the diaphragm. Utility Model Content
[0004] The purpose of the present utility model is to provide a novel liquid level gauge diaphragm cleaner to solve the problem raised in the above background technology that when the existing liquid level gauge is in use, most materials in the evaporator will produce dirt, crystallized salts and viscous substances attached to the liquid level gauge diaphragm, which will cause inaccurate measurement of the liquid level gauge, and the liquid level of the material cannot be accurately known during normal production, causing great inconvenience to production.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a new type of liquid level gauge diaphragm cleaner, comprising:
[0007] The diaphragm cleaning assembly includes a cleaner, a cleaning tank, a flushing pipe mouth, a scraper, a cylinder and a heating coil; the cleaning tank is opened in the center of the top of the cleaner, the flushing pipe mouth passes through and is fixed inside one end of the cleaner, the scraper is located on one side of the inside of the cleaning tank, the cylinder is fixed to one end outside the cleaner, and the heating coil is placed inside the cleaner.
[0008] Furthermore, one end of the cylinder is slidably connected to a piston rod, one end of the piston rod passes through and is slidably connected to the inside of one end of the cleaner, one end of the piston rod is fixedly connected to one side of the scraper, and the scraper moves through the piston rod and the cylinder;
[0009] An annular plate is rotatably connected to the bottom end of the cleaning tank.
[0010] Furthermore, a heating groove is provided at the location where the heating coil and the cleaner are placed, and an electric heating controller is fixedly connected to the other end of the cleaner, and the heating coil is electrically connected to the electric heating controller;
[0011] The cleaning tank is communicated with the flushing pipe opening.
[0012] Further, it also includes an auxiliary cleaning component;
[0013] The auxiliary cleaning assembly includes a set of fixed rods, fixed plates, slots and sliders; the fixed rods are fixed to the bottom ends of the cleaners, the fixed plates are fixed between the bottom ends of the fixed rods, the slots are opened at the center of the top ends of the fixed plates, and the sliders are slidably connected to the inside of the slots.
[0014] Furthermore, the top of the sliding block is fixedly connected to a vertical rod, the top of the vertical rod is fixed to a cleaning plate, and the top of the cleaning plate is fixedly connected to a friction block.
[0015] Furthermore, connection holes are opened on both side surfaces of the annular plate, the cleaning plate and the friction block are snap-fitted to the connection holes, and a sealing gasket is fixedly connected to the bottom end of the cleaning plate, which fits the bottom end of the annular plate.
[0016] Compared with the prior art, the advantages of the present invention are:
[0017] The utility model provides a diaphragm cleaning component and cleans the diaphragm by water flushing, electric heating ring and hydraulic scraper. This method can clean dirt, crystallized salt and viscous matter attached to the diaphragm of the liquid level gauge, thereby realizing the cleaning of the diaphragm of the liquid level gauge, with a high degree of automation, good cleaning effect and accurate measurement of the liquid level gauge.
[0018] Based on the first beneficial effect, at the same time, by setting up an auxiliary cleaning component, the bottom end of the scraper after use can be cleaned. When the scraper cleans the diaphragm through the cylinder, the viscous material on the diaphragm will adhere to the bottom end of the scraper. At this time, the annular plate is rotated to rotate the connecting hole to a vertical state in the same horizontal direction, and then the vertical rod is pushed to drive the cleaning plate and the friction block to move along the direction of the connecting hole. Since the friction block fits with the bottom end of the scraper, the friction block can scrape and clean the viscous material at the bottom end of the scraper during the movement to prevent the viscous material from adhering to the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the exploded structure of the heating coil, cylinder and cleaner of the utility model;
[0022] Figure 3 This is a schematic diagram of the exploded structure of the fixing plate and the cleaner of the utility model;
[0023] Figure 4 This is a schematic diagram of the cleaning plate and friction surface structure of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 11. Cleaner; 12. Cleaning tank; 13. Annular plate; 14. Flushing nozzle; 15. Scraper; 16. Cylinder; 161. Piston rod; 17. Electric heating controller; 18. Heating tank; 19. Heating coil; 21. Fixing rod; 22. Fixing plate; 23. Slot; 24. Slider; 25. Vertical rod; 26. Cleaning plate; 27. Connecting hole; 28. Friction block; 29. Sealing gasket. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0029] See also Figure 1-Figure 3 As shown, this embodiment is a new type of liquid level gauge diaphragm cleaner, comprising:
[0030] The diaphragm cleaning assembly includes a cleaner 11, a cleaning tank 12, a flushing nozzle 14, a scraper 15, a cylinder 16, and a heating coil 19; the cleaning tank 12 is opened at the center of the top of the cleaner 11, the flushing nozzle 14 passes through and is fixed inside one end of the cleaner 11, the scraper 15 is located on one side of the cleaning tank 12, the cylinder 16 is fixed to one end outside the cleaner 11, and the heating coil 19 is placed inside the cleaner 11;
[0031] The cleaner 11 is used to open the cleaning tank 12, and the cleaning tank 12 is used to place the diaphragm to be cleaned. The flushing pipe mouth 14 is used to connect high-pressure flushing water, and the pneumatic switch ball valve is set to a program. The pneumatic switch valve is opened for flushing for 30 seconds every 30 minutes. Frequent flushing ensures that the level gauge diaphragm is clean. The scraper 15 is used to scrape off the viscous material on the surface of the diaphragm. The cylinder 16 is used to drive the scraper 15. The heating coil 19 is used for materials that will agglomerate and crystallize on the diaphragm at low temperature. The material on the level gauge diaphragm can be powered on to heat to about 150°C to melt the material and eliminate the influence of material agglomeration and crystallization on the level gauge measurement.
[0032] One end of the cylinder 16 is slidably connected to a piston rod 161, one end of the piston rod 161 passes through and is slidably connected to the inside of one end of the cleaner 11, one end of the piston rod 161 is fixedly connected to one side of the scraper 15, and the scraper 15 moves through the piston rod 161 and the cylinder 16;
[0033] An annular plate 13 is rotatably connected to the bottom end of the cleaning tank 12;
[0034] The cylinder 16 drives the piston rod 161, and the piston rod 161 is fixedly connected to the scraper 15. When the cylinder 16 is started, the piston rod 161 pushes the scraper 15 to move, so that the scraper 15 scrapes off the viscous material on the surface of the diaphragm. The annular plate 13 is used to place the diaphragm to be cleaned.
[0035] A heating groove 18 is provided at the location where the heating coil 19 is placed with the cleaner 11. The other end of the cleaner 11 is fixedly connected to an electric heating controller 17. The heating coil 19 is electrically connected to the electric heating controller 17.
[0036] The cleaning tank 12 is connected to the flushing pipe opening 14;
[0037] The heating tank 18 is used to place the heating coil 19 , and the electric heating controller 17 is used to control the opening and closing of the heating coil 19 .
[0038] Working principle: When the component is not in use, the flushing nozzle 14 is not connected to the high-pressure flushing water. When the component is in use, the flushing nozzle 14 is connected to the high-pressure flushing water, and then the diaphragm to be cleaned is placed on the annular plate 13 in the cleaning tank 12, and then the high-pressure flushing water enters the cleaning tank 12 through the flushing nozzle 14. Since the flushing nozzle 14 is externally equipped with a pneumatic switch ball valve setting program, the pneumatic switch valve is opened for flushing for 30 seconds every 30 minutes, and frequent flushing is performed to ensure that the level gauge diaphragm is clean. During this process, the cylinder 16 and the electric heating controller 17 are started, and the cylinder 16 pushes the scraper 15 to move through the piston rod 161, so that the scraper 15 scrapes off the viscous material on the surface of the diaphragm. The electric heating controller 17 controls the heating coil 19 to heat, thereby heating the material on the level gauge diaphragm to about 150°C, melting the material, and then facilitating the scraper 15 to scrape off the viscous material on the diaphragm.
[0039] In the above steps, the membrane is cleaned by flushing with water, heating coil 19 and scraper 15.
[0040] See also Figure 1 、 Figure 3-Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:
[0041] Auxiliary cleaning components;
[0042] The auxiliary cleaning assembly includes a set of fixed rods 21, fixed plates 22, slots 23 and sliders 24; the fixed rods 21 are fixed to the bottom end of the cleaner 11, the fixed plates 22 are fixed between the bottom ends of the fixed rods 21, the slots 23 are opened at the center of the top of the fixed plates 22, and the sliders 24 are slidably connected to the inside of the slots 23;
[0043] The fixing rods 21 are used for connecting the fixing plates 22 . There are four fixing rods 21 in total. The fixing plates 22 are used for opening the slots 23 . The slots 23 are used for connecting and moving the sliders 24 . The sliders 24 are used for connecting the vertical rods 25 .
[0044] The top of the slider 24 is fixedly connected to a vertical rod 25, the top of the vertical rod 25 is fixed to a cleaning plate 26, and the top of the cleaning plate 26 is fixedly connected to a friction block 28;
[0045] The vertical rod 25 is used for connecting the cleaning plate 26 , and the cleaning plate 26 and the friction block 28 are used for cleaning the viscous material at the bottom end of the scraper 15 .
[0046] Connection holes 27 are opened on both sides of the annular plate 13, and the cleaning plate 26 and the friction block 28 are clamped with the connection holes 27. The bottom end of the cleaning plate 26 is fixedly connected with a sealing gasket 29, which fits the bottom end of the annular plate 13;
[0047] The connecting hole 27 is used for placing the cleaning plate 26 and the friction block 28, and for moving the vertical rod 25. The sealing gasket 29 is used to seal the connection between the cleaning plate 26 and the bottom end of the annular plate 13; when the scraper 15 cleans the bottom end, the annular plate 13 is rotated so that the annular plate 13 drives the connecting hole 27 to rotate from a horizontal state on the same level to a vertical state, which can push the vertical rod 25 to drive the cleaning plate 26 and the friction block 28 to move along the direction of the connecting hole 27.
[0048] Working principle: when the component is not in use, the scraper 15 is located at one side of the cleaning tank 12, the connecting hole 27 is in a horizontal state, and the cleaning plate 26 and the friction block 28 are located in the connecting hole 27; after the diaphragm is cleaned, the cylinder 16 pushes the scraper 15 to move to the middle of the annular plate 13 through the piston rod 161, and then the annular plate 13 is rotated by hand, so that the annular plate 13 drives the connecting hole 27 to rotate from the horizontal state on the same level to the vertical state, and then the vertical rod 25 is pushed by hand, and the thrust pushes the slider 24 to move in the slot 23 through the vertical rod 25, so that the vertical rod 25 drives the cleaning plate 26 and the friction block 28 to move along the direction of the connecting hole 27 through the slider 24. Since the friction block 28 is in contact with the bottom end of the scraper 15, the friction block 28 scrapes and cleans the viscous matter at the bottom end of the scraper 15 during the movement to prevent the viscous matter from adhering to the scraper 15. After the scraper 15 is cleaned, the friction block 28 is flushed with water to flush away the cleaning matter on the friction block 28;
[0049] The above steps can improve your functionality.
[0050] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0051] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. The new liquid level gauge diaphragm cleaner is characterized by: include: A diaphragm cleaning assembly comprises a cleaner (11), a cleaning tank (12), a flushing nozzle (14), a scraper (15), a cylinder (16) and a heating coil (19); the cleaning tank (12) is opened at the center of the top of the cleaner (11); the flushing nozzle (14) passes through and is fixed inside one end of the cleaner (11); the scraper (15) is located on one side of the inside of the cleaning tank (12); the cylinder (16) is fixed to one end outside the cleaner (11); and the heating coil (19) is placed inside the cleaner (11).
2. The novel liquid level gauge diaphragm cleaner according to claim 1 is characterized in that: One end of the cylinder (16) is slidably connected to a piston rod (161), one end of the piston rod (161) passes through and is slidably connected to the interior of one end of the cleaner (11), one end of the piston rod (161) is fixedly connected to one side of the scraper (15), and the scraper (15) moves through the piston rod (161) and the cylinder (16); An annular plate (13) is rotatably connected to the bottom end of the cleaning tank (12).
3. The novel liquid level gauge diaphragm cleaner according to claim 1 is characterized in that: The heating coil (19) is provided with a heating groove (18) at the location where the cleaner (11) is placed. The other end of the cleaner (11) is fixedly connected to an electric heating controller (17). The heating coil (19) is electrically connected to the electric heating controller (17). The cleaning tank (12) is connected to the flushing pipe opening (14).
4. The novel liquid level gauge diaphragm cleaner according to claim 1 is characterized in that: Also includes auxiliary cleaning components; The auxiliary cleaning assembly comprises a set of fixed rods (21), fixed plates (22), slots (23) and sliders (24); the fixed rods (21) are fixed to the bottom ends of the cleaner (11), the fixed plates (22) are fixed between the bottom ends of the fixed rods (21), the slots (23) are opened at the center of the top end of the fixed plates (22), and the sliders (24) are slidably connected to the inside of the slots (23).
5. The novel liquid level gauge diaphragm cleaner according to claim 4 is characterized in that: The top of the slider (24) is fixedly connected to a vertical rod (25), the top of the vertical rod (25) is fixed to a cleaning plate (26), and the top of the cleaning plate (26) is fixedly connected to a friction block (28).
6. The novel liquid level gauge diaphragm cleaner according to claim 2 is characterized in that: The surfaces of both sides of the annular plate (13) are provided with connecting holes (27), the cleaning plate (26) and the friction block (28) are snap-fitted to the connecting holes (27), and the bottom end of the cleaning plate (26) is fixedly connected with a sealing gasket (29), which is in contact with the bottom end of the annular plate (13).