Automatic cleaning equipment for parts of gear reducer

Abstract

The utility model relates to the technical field of mechanical part cleaning, and discloses a gear reducer part automatic cleaning device which comprises a support which serves as a basic installation component of the whole cleaning device and is used for fixing and supporting other mechanisms, the upper portion of the support is fixedly connected with a cleaning box, and the rear side of the outer portion of the support is fixedly connected with an extension plate. A water storage tank is fixedly connected to the middle of the upper portion of the extension plate, a circulating pump is fixedly connected to the right side of the upper portion of the extension plate, the input end of the circulating pump is fixedly connected to the interior of the water storage tank, and the output end of the circulating pump is fixedly connected with a conveying pipe; and the other end of the conveying pipe is fixedly connected to the interior of the annular spray head. According to the mechanical part cleaning device, when mechanical parts are cleaned, the mechanical parts can be conveniently overturned while being fixed, and manual intervention of operators is reduced during cleaning, so that the labor intensity is reduced, and the cleaning efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical parts cleaning, in particular to an automatic cleaning device for gear reducer parts. Background Art

[0002] Gear reducer parts refer to the various components that make up a gear reducer. A gear reducer is a mechanical device widely used in industrial equipment. Its main function is to reduce the output speed of a motor or engine by decelerating the speed and increase the output torque in order to drive various mechanical equipment. Common gear reducer parts include: spur gears, helical gears, bevel gears, worm gears and other mechanical parts. During the production process of mechanical parts, cleaning equipment is required to clean the mechanical parts to remove impurities such as oil, dust, metal chips, oxides, etc. during the production process to ensure the surface cleanliness of the parts, thereby improving the quality of the parts and the effect of subsequent processes (such as assembly, painting, heat treatment, etc.).

[0003] Existing cleaning methods usually use water flushing, but this method has some obvious shortcomings. When flushing with water, the jet of water can only cover one surface of the mechanical part, resulting in an incomplete and uneven cleaning process. In order to ensure that the surface of the part is thoroughly cleaned, the operator must manually turn the mechanical part over so that the other side can be flushed. However, this process is not only time-consuming and labor-intensive, but also significantly increases the difficulty of operation when cleaning parts with complex shapes or large sizes, thereby reducing the cleaning efficiency of the mechanical parts. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an automatic cleaning device for gear reducer parts, which aims to improve the problem in the prior art that the operator must manually flip the mechanical parts in order to rinse the other side. However, this process is not only time-consuming and labor-intensive, but also significantly increases the difficulty of operation when cleaning parts with complex shapes or large sizes.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An automatic cleaning device for gear reducer parts, comprising:

[0007] The bracket serves as the basic mounting component of the overall cleaning equipment and is used to fix and support other mechanisms. The upper portion of the bracket is fixedly connected to a cleaning tank, the rear side of the outer portion of the bracket is fixedly connected to an extension plate, the middle portion of the extension plate is fixedly connected to a water storage tank, the upper right side of the extension plate is fixedly connected to a circulation pump, the input end of the circulation pump is fixedly connected to the inside of the water storage tank, the output end of the circulation pump is fixedly connected to a delivery pipe, an annular nozzle is installed inside the cleaning tank, and the other end of the delivery pipe is fixedly connected to the inside of the annular nozzle;

[0008] A turning mechanism is provided on the right side of the exterior of the cleaning box and is used to fixedly turn over the mechanical parts that need to be cleaned. The turning mechanism includes a motor, an output end of the motor is fixedly connected to a first gear, a transmission rod is rotatably connected inside the cleaning box, a second gear is fixedly connected to the right side of the exterior of the transmission rod, the first gear is meshed with the second gear, a mounting bracket is fixedly connected to the left side of the exterior of the transmission rod, and a mounting plate is fixedly connected to the exterior of the mounting bracket;

[0009] The filtering mechanism is arranged at the bottom of the cleaning box and is used to filter the water used for cleaning.

[0010] Furthermore, a cylinder is fixedly connected to the right side of the outside of the mounting plate, a moving block is fixedly connected to the output end of the cylinder, and adjustment plates are rotatably connected on both sides of the inside of the moving block. Sliders are provided on both sides of the inside of the mounting plate, and the other ends of the two adjustment plates are rotatably connected to the inside of the two sliders. The outsides of the two sliders are fixedly connected to connecting plates, and the outsides of the two connecting plates are fixedly connected to fixing clamps.

[0011] Furthermore, the filtering mechanism includes a connecting pipe, which is fixedly connected to the bottom of the cleaning box, and the left side of the upper part of the extension plate is fixedly connected to the filter box, and the other end of the connecting pipe is fixedly connected to the inside of the filter box, and a coarse filter plate is inserted into the left side of the inside of the filter box, and a fine filter plate is inserted into the right side of the inside of the filter box. A circulation pipe is fixedly connected to the lower part of the filter box, and the other end of the circulation pipe is fixedly connected to the inside of the water storage tank.

[0012] Furthermore, a mounting ring is fixedly connected to the right side of the exterior of the cleaning box, and the motor is fixedly connected to the inside of the mounting ring.

[0013] Furthermore, through holes are provided on both sides of the interior of the installation plate, and the two sliding blocks are slidably connected inside the two through holes.

[0014] Furthermore, a transparent cabinet door is installed on the front side of the exterior of the cleaning box, and a handle is fixedly connected to the front side of the exterior of the transparent cabinet door.

[0015] Furthermore, a guide plate is fixedly connected to the inside of the cleaning box, and a filling port is fixedly connected to the outside of the water storage tank.

[0016] Furthermore, a mounting rod is fixedly connected to the outside of the annular nozzle, and the top of the mounting rod is fixedly connected to the inner top of the cleaning box.

[0017] The utility model has the following beneficial effects:

[0018] 1. In this utility model, before cleaning mechanical parts, the transparent cabinet door is opened using the handle and the part is placed in the center of the fixing clamp. The cylinder is activated, driving the movable block and the adjustment plate to move. The adjustment plate then drives the slider and the connecting plate to move relative to each other, ultimately causing the fixing clamp to clamp the part. During cleaning, the motor is activated, rotating the first and second gears. The transmission rod then drives the mounting bracket and mounting plate to rotate, thereby turning the mechanical part. This entire process reduces manual operator intervention, reduces labor intensity, and improves cleaning efficiency.

[0019] 2. In this utility model, during the mechanical parts cleaning process, wastewater flows through the guide plate into the connecting pipe and is transported to the filter tank. The wastewater first passes through the coarse filter plate to remove large particles, and then passes through the fine filter plate to remove small particles. The filtered water then flows through the circulation pipe to the water storage tank, achieving wastewater filtration and recycling, reducing the demand for fresh water resources and lowering the company's water costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a three-dimensional diagram of an automatic cleaning device for gear reducer parts proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the external structure of a bracket for automatic cleaning equipment for gear reducer parts proposed by the utility model;

[0022] Figure 3 This is a schematic diagram of the lower structure of a cleaning box of an automatic cleaning device for gear reducer parts proposed by the utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of a filter box of an automatic cleaning device for gear reducer parts proposed by the utility model;

[0024] Figure 5 This is a cross-sectional view of a cleaning box of an automatic cleaning device for gear reducer parts proposed by the utility model;

[0025] Figure 6 This is a schematic diagram of the external structure of the mounting plate of the automatic cleaning equipment for gear reducer parts proposed by the utility model.

[0026] Legend:

[0027] 1. Bracket; 2. Cleaning box; 3. Transparent cabinet door; 4. Extension plate; 5. Circulation pump; 6. Water tank; 7. Filling port; 8. Delivery pipe; 9. Annular nozzle; 10. Mounting rod; 11. Guide plate; 12. Mounting ring; 13. Flipping mechanism; 1301. Motor; 1302. First gear; 1303. Second gear; 1304. Transmission rod; 1305. Mounting frame; 1306. Mounting plate; 1307. Cylinder; 1308. Moving block; 1309. Adjustment plate; 1310. Slider; 1311. Connecting plate; 1312. Fixing clamp; 14. Through hole; 15. Filter mechanism; 1501. Connecting pipe; 1502. Filter box; 1503. Coarse filter plate; 1504. Fine filter plate; 1505. Circulation pipe. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Reference Figure 1 、 Figure 4 and Figure 5 The present invention provides an embodiment of a gear reducer parts automatic cleaning device, comprising:

[0030] The bracket 1 serves as the basic mounting component of the overall cleaning equipment and is used to fix and support other mechanisms. The upper part of the bracket 1 is fixedly connected to the cleaning box 2, the outer rear side of the bracket 1 is fixedly connected to an extension plate 4, the middle part of the extension plate 4 is fixedly connected to the water storage tank 6, the upper right part of the extension plate 4 is fixedly connected to a circulation pump 5, the input end of the circulation pump 5 is fixedly connected to the inside of the water storage tank 6, the output end of the circulation pump 5 is fixedly connected to a delivery pipe 8, an annular nozzle 9 is installed inside the cleaning box 2, and the other end of the delivery pipe 8 is fixedly connected to the inside of the annular nozzle 9, a transparent cabinet door 3 is installed on the outer front side of the cleaning box 2, and a handle is fixedly connected to the outer front side of the transparent cabinet door 3, a guide plate 11 is fixedly connected to the inside of the cleaning box 2, a filling port 7 is fixedly connected to the outside of the water storage tank 6, a mounting rod 10 is fixedly connected to the outside of the annular nozzle 9, and the top of the mounting rod 10 is fixedly connected to the inner top of the cleaning box 2;

[0031] By setting up the bracket 1, it is convenient to fix the cleaning box 2, and by setting up the cleaning box 2, it is convenient to clean the mechanical parts. By setting up the extension plate 4, it is convenient to fix the water tank 6 and the circulation pump 5. During cleaning, the water required for cleaning is pumped out from the inside of the water tank 6 through the circulation pump 5, and then transported through the delivery pipe 8. Finally, it is sprayed out through the annular nozzle 9 to clean the mechanical parts. By setting up the transparent cabinet door 3, the operator can intuitively observe the cleaning process inside the cleaning box 2, monitor the cleaning status of the mechanical parts, and ensure the cleaning effect. By setting up the filling port 7, it is convenient to add water, and by setting the installation rod 10, it is convenient to fix and install the annular nozzle 9.

[0032] Reference Figure 2 、 Figure 3 and Figure 6 , the flipping mechanism 13 is arranged on the right side of the outside of the cleaning box 2, and is used to fix the mechanical parts that need to be cleaned. The flipping mechanism 13 includes a motor 1301, and the output end of the motor 1301 is fixedly connected to the first gear 1302. The inside of the cleaning box 2 is rotatably connected to a transmission rod 1304, and the right side of the outside of the transmission rod 1304 is fixedly connected to the second gear 1303. The first gear 1302 is engaged with the second gear 1303. The left side of the transmission rod 1304 is fixedly connected to a mounting bracket 1305, and the outside of the mounting bracket 1305 is fixedly connected to a mounting plate 1306. The right side of the outside of the mounting plate 1306 is fixedly connected to a cylinder 1307, and the cylinder 1307 outputs The end is fixedly connected to a moving block 1308, and both sides of the interior of the moving block 1308 are rotatably connected to adjusting plates 1309. Sliders 1310 are provided on both sides of the interior of the mounting plate 1306. The other ends of the two adjusting plates 1309 are rotatably connected to the interiors of the two slides 1310. The exteriors of the two slides 1310 are fixedly connected to connecting plates 1311. The exteriors of the two connecting plates 1311 are fixedly connected to fixing clamps 1312. Through holes 14 are provided on both sides of the interior of the mounting plate 1306. The two slides 1310 are slidably connected to the interiors of the two through holes 14. The right side of the exterior of the cleaning box 2 is fixedly connected to a mounting ring 12, and the motor 1301 is fixedly connected to the interior of the mounting ring 12.

[0033] Before cleaning the mechanical parts, the operator first opens the transparent cabinet door 3 through the handle, and then places the mechanical parts to be cleaned in the middle position of the two fixing clamps 1312. At this time, the cylinder 1307 is started, and the cylinder 1307 drives the moving block 1308 fixed at its output end to move forward. The movement process of the moving block 1308 drives the adjusting plates 1309 connected to the internal rotation on both sides to move synchronously. As the two adjusting plates 1309 move, the two sliders 1310 connected to the other ends of the sliders 1310 move relative to each other in the two through holes 14 of the cleaning device. When the two sliders 1310 move relative to each other, the two connecting plates 1311 fixed on the outside of the slider 1310 also move relative to each other. This process eventually drives the two fixing clamps 1312 fixed on the outside of the connecting plate 1311 to move relative to each other. As the two fixing clamps 1312 gradually approach and finally clamp the mechanical parts, the mechanical parts are firmly fixed during the cleaning process. This fixation not only ensures that the mechanical parts will not be displaced or loosened during the cleaning process, but also facilitates the subsequent flipping operation. When the mechanical parts are fixed After that, the operator does not need to make additional manual adjustments. Instead, the operator starts the motor 1301, and the motor 1301 drives the first gear 1302 fixed at its output end to start rotating. The rotation of the first gear 1302 drives the external meshing second gear 1303 to rotate through engagement, and the rotation of the second gear 1303 further drives the internal fixed transmission rod 1304 to rotate. As the transmission rod 1304 rotates, the mounting bracket 1305 fixed on its left side also starts to rotate synchronously. The rotation of the mounting bracket 1305 drives the external fixed mounting plate 1306 to move, and the rotation of the mounting plate 1306 directly drives the external fixed mechanical parts to start rotating. This process realizes the automatic flipping of mechanical parts during cleaning, without the need for manual intervention by the operator, and realizes the automatic fixation and flipping of mechanical parts during the cleaning process, ensuring that the cleaning liquid can fully contact various surfaces of the mechanical parts, improving the cleaning effect, and at the same time, the entire operation process greatly reduces the manual intervention of the operator, which not only reduces the labor intensity, but also reduces the possibility of human error operation, and improves the cleaning efficiency.

[0034] Reference Figure 2 、 Figure 3 and Figure 4 The filtering mechanism 15 is arranged at the bottom of the cleaning box 2 and is used to filter the water used for cleaning. The filtering mechanism 15 includes a connecting pipe 1501, which is fixedly connected to the bottom of the cleaning box 2. The left side of the upper part of the extension plate 4 is fixedly connected to the filter box 1502, and the other end of the connecting pipe 1501 is fixedly connected to the inside of the filter box 1502. A coarse filter plate 1503 is inserted into the left side of the filter box 1502, and a fine filter plate 1504 is inserted into the right side of the filter box 1502. A circulation pipe 1505 is fixedly connected to the lower part of the filter box 1502, and the other end of the circulation pipe 1505 is fixedly connected to the inside of the water storage tank 6.

[0035] During the cleaning process of mechanical parts, the wastewater generated by cleaning is first guided into the interior of the connecting pipe 1501 through the guide plate 11. The design of the guide plate 11 ensures that the wastewater can flow into the connecting pipe 1501 efficiently and smoothly, avoiding the stagnation and overflow of the wastewater in the cleaning box 2. Then, the wastewater is transported to the interior of the filter box 1502 through the connecting pipe 1501. The wastewater entering the filter box 1502 first passes through the coarse filter plate 1503. The function of the coarse filter plate 1503 is to filter out larger particles and impurities in the wastewater, such as metal chips, oil blocks and other larger pollutants. After completing the coarse filtration, the wastewater continues to flow to the fine filter plate 1504. The fine filter plate 1504 is specifically used to capture and filter smaller particles and impurities in the wastewater. These smaller particles may include tiny metal fragments, dust and fine grease residues. Through the filtration of the fine filter plate 1504, most of the tiny pollutants in the wastewater can be effectively removed, thereby further purifying the water quality. After the wastewater has been double filtered by the coarse filter plate 1503 and the fine filter plate 1504, the water from which most impurities have been removed will be transported to the inside of the water storage tank 6 through the circulation pipe 1505. The function of the water storage tank 6 is to store the filtered water for reuse in the subsequent cleaning process. This water recycling not only effectively reduces the dependence on fresh water resources during the cleaning process, but also ensures the continuous supply of cleaning water, thereby ensuring the continuity and stability of the cleaning operation.

[0036] Working principle: before cleaning mechanical parts, first, open the transparent cabinet door 3 through the handle, then place the parts to be cleaned in the middle of the two fixing clamps 1312, then start the cylinder 1307, the cylinder 1307 moves with the moving block 1308 fixed at the output end, the moving block 1308 moves with the adjustment plates 1309 connected to the two sides of the internal rotation to move synchronously, the two adjustment plates 1309 move with the two sliders 1310 connected to the other end to move relative to each other inside the two through holes 14, and when the two sliders 1310 move relative to each other, they move with the external fixed The two connecting plates 1311 move relative to each other, and at the same time, the two connecting plates 1311 move relative to each other with the two external fixed clamps 1312, so that the two fixed clamps 1312 can fix the mechanical parts that need to be cleaned. Then, when cleaning, by starting the motor 1301, the motor 1301 rotates the first gear 1302 fixed at the output end, the first gear 1302 rotates and the second gear 1303 engaged with the outside rotates, the second gear 1303 rotates and the internal fixed transmission rod 1304 rotates, and the transmission rod 1304 rotates and the external left fixed The fixed mounting frame 1305 rotates, and the mounting frame 1305 rotates to move the externally fixed mounting plate 1306, and the mounting plate 1306 rotates to rotate the externally fixed mechanical parts, so that when cleaning the mechanical parts, it is convenient to fix the mechanical parts and flip the mechanical parts at the same time, and reduce the manual intervention of the operator during cleaning, thereby reducing labor intensity and improving cleaning efficiency. Then, the wastewater generated by cleaning the mechanical parts enters the interior of the connecting pipe 1501 through the guide plate 11, and then the wastewater is transported to the filter box through the connecting pipe 1501. 1502, and then, the wastewater entering the filter box 1502 is first filtered through the coarse filter plate 1503 to filter the larger particles and impurities in the wastewater, and then the fine filter plate 1504 is used to filter the smaller particles and impurities in the wastewater. Finally, the filtered water is transported to the inside of the water storage tank 6 through the circulation pipe 1505, which makes it easy to filter the wastewater generated by cleaning when cleaning mechanical parts, so that it can be recycled, significantly reducing the demand for fresh water resources during the cleaning process, thereby reducing the company's water costs.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic cleaning device for gear reducer parts, characterized in that: include: A bracket (1) serves as a basic mounting component of the overall cleaning equipment and is used to fix and support other mechanisms. The upper portion of the bracket (1) is fixedly connected to a cleaning box (2). The rear side of the outer portion of the bracket (1) is fixedly connected to an extension plate (4). The middle portion of the extension plate (4) is fixedly connected to a water storage tank (6). The right side of the upper portion of the extension plate (4) is fixedly connected to a circulation pump (5). The input end of the circulation pump (5) is fixedly connected to the inside of the water storage tank (6). The output end of the circulation pump (5) is fixedly connected to a delivery pipe (8). An annular nozzle (9) is installed inside the cleaning box (2), and the other end of the delivery pipe (8) is fixedly connected to the inside of the annular nozzle (9). A turning mechanism (13) is arranged on the right side of the outside of the cleaning box (2) and is used for fixedly turning over the mechanical parts that need to be cleaned. The turning mechanism (13) includes a motor (1301). The output end of the motor (1301) is fixedly connected to a first gear (1302). A transmission rod (1304) is rotatably connected inside the cleaning box (2). The right side of the outside of the transmission rod (1304) is fixedly connected to a second gear (1303). The first gear (1302) and the second gear (1303) are meshed. The left side of the outside of the transmission rod (1304) is fixedly connected to a mounting bracket (1305). The outside of the mounting bracket (1305) is fixedly connected to a mounting plate (1306). A filtering mechanism (15) is provided at the bottom of the cleaning tank (2) and is used to filter the water used for cleaning.

2. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: The right side of the exterior of the mounting plate (1306) is fixedly connected to a cylinder (1307), the output end of the cylinder (1307) is fixedly connected to a moving block (1308), both sides of the interior of the moving block (1308) are rotatably connected to adjustment plates (1309), sliders (1310) are provided on both sides of the interior of the mounting plate (1306), the other ends of the two adjustment plates (1309) are rotatably connected to the interiors of the two sliders (1310), the exteriors of the two sliders (1310) are fixedly connected to connecting plates (1311), and the exteriors of the two connecting plates (1311) are fixedly connected to fixing clamps (1312).

3. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: The filtering mechanism (15) comprises a connecting pipe (1501), the connecting pipe (1501) being fixedly connected to the bottom of the cleaning box (2), a filter box (1502) being fixedly connected to the left side of the upper portion of the extension plate (4), the other end of the connecting pipe (1501) being fixedly connected to the interior of the filter box (1502), a coarse filter plate (1503) being plugged into the left side of the interior of the filter box (1502), a fine filter plate (1504) being plugged into the right side of the interior of the filter box (1502), a circulation pipe (1505) being fixedly connected to the lower portion of the filter box (1502), and the other end of the circulation pipe (1505) being fixedly connected to the interior of the water storage tank (6).

4. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: A mounting ring (12) is fixedly connected to the right side of the exterior of the cleaning box (2), and the motor (1301) is fixedly connected to the interior of the mounting ring (12).

5. The automatic cleaning device for gear reducer parts according to claim 2, characterized in that: Through holes (14) are provided on both sides of the interior of the mounting plate (1306), and the two sliders (1310) are slidably connected inside the two through holes (14).

6. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: A transparent cabinet door (3) is installed on the front side of the exterior of the cleaning box (2), and a handle is fixedly connected to the front side of the exterior of the transparent cabinet door (3).

7. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: The cleaning box (2) is internally fixedly connected to a guide plate (11), and the water storage tank (6) is externally fixedly connected to a filling port (7).

8. The automatic cleaning device for gear reducer parts according to claim 1, characterized in that: The outside of the annular nozzle (9) is fixedly connected to a mounting rod (10), and the top of the mounting rod (10) is fixedly connected to the inner top of the cleaning box (2).

Images