Aluminum profile flushing device for manipulator production
By designing the flip mechanism and drainage system of the aluminum profile flushing device, the problem of low cleaning efficiency of aluminum profiles in robot production is solved, automatic cleaning and drainage is realized, and labor costs are reduced.
Patent Information
- Application Number
- CN202422453199.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During the robot production process, aluminum profile cleaning efficiency is inefficient, and multiple manual operations are required to increase labor costs.
An aluminum profile flushing device including a gantry, rotary shaft, flushing plate, bridge plate and flip mechanism is designed. The automatic flip and drain of aluminum profiles are realized through the flip mechanism, combining the transport plate and drain tank to reduce manual operation.
The automated cleaning and draining process of aluminum profiles is realized, which improves cleaning efficiency and reduces labor costs.
Smart Images

Figure CN223250038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile flushing device for robot arm production. Background Art
[0002] A manipulator is an automatic operating device that can imitate certain movements and functions of human hands and arms, and is used to grasp, move objects or operate tools according to a fixed procedure. The manipulator is the earliest industrial robot and also the earliest modern robot. It can replace human heavy labor to realize the mechanization and automation of production, and can operate in harmful environments to protect personal safety. Aluminum profiles have the characteristics of small mass, high strength and strong bending resistance, so manipulators are often made of aluminum profiles.
[0003] Aluminum profiles need to be cleaned during robot production. However, aluminum profiles have a certain weight, and multiple manual operations are required to transfer the aluminum profiles during cleaning, which increases labor costs and reduces cleaning efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide an aluminum profile flushing device for robot production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: an aluminum profile washing device for manipulator production, comprising a gantry, a rotating shaft rotatably mounted on the inner side of the gantry, a washing plate and a bridge plate provided in the radial direction of the rotating shaft, the washing plate being arranged horizontally and having a plurality of through holes evenly arranged on the washing plate, the bridge plate being arranged at an angle, and the rotating shaft being controlled to rotate by a flipping mechanism;
[0006] A flushing pipe is provided on one side of the upper end of the gantry, and a plurality of flushing heads are provided at the lower end of the flushing pipe, and the flushing heads are located above the flushing plate;
[0007] A wastewater tank is provided on one side of the gantry, and the flushing plate is located inside the wastewater tank;
[0008] A transfer plate is movably provided on the other side of the gantry, and a plurality of through holes are evenly provided on the transfer plate.
[0009] Preferably, the flipping mechanism includes a gear, a rack and a hydraulic cylinder, the gear is fixedly mounted at one end of the rotating shaft, and the gear is located on the outside of the gantry, the rack is meshed with the gear, the rack is controlled to move by the hydraulic cylinder, an L-plate is fixedly provided on the outside of the gantry, the hydraulic cylinder is fixedly mounted on the outside of the L-plate, a slide groove is provided on the L-plate, and the bottom of the rack is slidably connected to the slide groove.
[0010] Preferably, a drain box is provided below the transfer plate, a transfer rack is fixedly provided at the bottom of the transfer plate, and the transfer rack is movably arranged above the drain box.
[0011] Preferably, the angle between the bridge plate and the flushing plate is 120 degrees.
[0012] Preferably, a first limiting plate is provided around the flushing plate.
[0013] Preferably, a second limiting plate is provided around the upper end of the transfer plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model can flip the flushed aluminum profile onto the transfer plate through the flipping mechanism, and the aluminum profile can continue to drain water on the transfer plate, and the water on the transfer plate flows into the drain box through the through hole. The transfer plate is movably arranged on the drain box through the transfer frame, and the transfer frame can be supported by the transfer vehicle to transport the aluminum profile on the transfer plate away for the next step of production and processing. During the entire process of flushing the aluminum profile, no excessive manual operation is required, which reduces labor costs and improves cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;
[0017] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;
[0018] Figure 3 It is a top view of the utility model.
[0019] In the figure: 1. Gantry; 2. Rotating shaft; 3. Flushing plate; 4. Bridge plate; 5. Gear; 6. Rack; 7. Hydraulic cylinder; 8. L-plate; 9. Chute; 10. Flushing pipe; 11. Flushing head; 12. Wastewater tank; 13. Transfer plate; 14. Transfer rack; 15. Drain tank; 16. First limit plate; 17. Second limit plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-3The utility model provides a technical solution: an aluminum profile washing device for manipulator production, comprising a gantry 1, a rotating shaft 2 is rotatably mounted inside the gantry 1, and the rotating shaft 2 is controlled to rotate by a flip mechanism;
[0022] A flushing plate 3 and a bridge plate 4 are provided in the radial direction of the rotating shaft 2. The flushing plate 3 is horizontally arranged and has a plurality of through holes evenly arranged on the flushing plate 3. A first limiting plate 16 is provided around the flushing plate 3.
[0023] A flushing pipe 10 is provided on one side of the upper end of the gantry 1, and a plurality of flushing heads 11 are provided at the lower end of the flushing pipe 10. The flushing heads 11 are located above the flushing plate 3;
[0024] A waste water tank 12 is provided on one side of the gantry 1 , and the flushing plate 3 is located inside the waste water tank 12 .
[0025] When flushing, place the aluminum profile on the flushing plate 3, and water is pumped into the flushing pipe 10, so that the flushing head 11 flushes the aluminum profile on the flushing plate 3, and the water flows into the waste water tank 12 through the through hole. The first limit plate 16 on the side of the flushing plate 3 can block the aluminum profile to prevent it from falling.
[0026] A transfer plate 13 is movably provided on the other side of the gantry 1 , and a plurality of through holes are evenly provided on the transfer plate 13 . A second limiting plate 17 is provided around the upper end of the transfer plate 13 .
[0027] A drain box 15 is provided below the transfer plate 13 , and a transfer frame 14 is fixedly provided at the bottom of the transfer plate 13 , and the transfer frame 14 is movably provided above the drain box 15 .
[0028] The bridge plate 4 is tilted, and the angle between the bridge plate 4 and the flushing plate 3 is 120 degrees;
[0029] The aluminum profile after washing can be flipped onto the transfer plate 13 through the flipping mechanism, and the aluminum profile can continue to drain water on the transfer plate 13. The water on the transfer plate 13 flows into the drain box 15 through the through hole. The transfer plate 13 is movably set on the drain box 15 through the transfer frame 14. The transfer frame 14 can be supported by the transfer vehicle to transport the aluminum profile on the transfer plate 13 away for the next step of production and processing.
[0030] The turning mechanism includes a gear 5, a rack 6 and a hydraulic cylinder 7. The gear 5 is fixedly mounted on one end of the rotating shaft 2 and is located outside the gantry 1. The rack 6 is meshed with the gear 5. The rack 6 is controlled to move by the hydraulic cylinder 7. An L-plate 8 is fixedly mounted on the outside of the gantry 1. The hydraulic cylinder 7 is fixedly mounted on the outside of the L-plate 8. A slide 9 is provided on the L-plate 8. The bottom of the rack 6 is slidably connected to the slide 9.
[0031] After the flushing of the aluminum profile is completed, the hydraulic cylinder 7 pushes the rack 6 to slide in the slide 9, causing the gear 5 to rotate, and the gear 5 drives the rotating shaft 2 to rotate, causing the flushing plate 3 and the bridge plate 4 to rotate toward the transfer plate 13. During the rotation process, the aluminum profile is first transferred from the flushing plate 3 to the bridge plate 4, and then slides from the bridge plate 4 to the transfer plate 13. Then the hydraulic cylinder 7 drives the rack 6 to return to its original position, causing the flushing plate 3 and the bridge plate 4 to return to their original position for the next batch of flushing.
[0032] The working principle and use process of this utility model:
[0033] Put the aluminum profile on the flushing plate 3, and the flushing pipe 10 is filled with water through the water pump, so that the flushing head 11 flushes the aluminum profile on the flushing plate 3, and the water flows into the waste water tank 12 through the through hole. The first limit plate 16 on the side of the flushing plate 3 can block the aluminum profile to prevent the aluminum profile from falling. After the flushing is completed, the hydraulic cylinder 7 pushes the rack 6 to slide in the chute 9, so that the gear 5 rotates, and the gear 5 drives the rotating shaft 2 to rotate, so that the flushing plate 3 and the bridge plate 4 rotate toward the transfer plate 13. During the rotation process, the aluminum profile first moves from the flushing plate 3 to the transfer plate 13. It is transferred to the bridge plate 4, and then slides from the bridge plate 4 to the transfer plate 13. Then the hydraulic cylinder 7 drives the rack 6 to return to its original position, so that the flushing plate 3 and the bridge plate 4 return to their original positions for the next batch of flushing. The flushed aluminum profiles can continue to drain water on the transfer plate 13, and the water on the transfer plate 13 flows into the drain box 15 through the through hole. The transfer plate 13 is movably set on the drain box 15 through the transfer frame 14, and the transfer frame 14 can be supported by the transfer vehicle to transport the aluminum profiles on the transfer plate 13 away for the next step of production and processing.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flushing device for aluminum profiles used in robot production, comprising a gantry (1), characterized in that: A rotating shaft (2) is rotatably mounted inside the gantry (1), and a flushing plate (3) and a bridge plate (4) are provided in the radial direction of the rotating shaft (2). The flushing plate (3) is horizontally arranged, and a plurality of through holes are evenly arranged on the flushing plate (3). The bridge plate (4) is tilted, and the rotating shaft (2) is controlled to rotate by a turning mechanism. A flushing pipe (10) is provided on one side of the upper end of the gantry (1), and a plurality of flushing heads (11) are provided at the lower end of the flushing pipe (10), and the flushing heads (11) are located above the flushing plate (3); A waste water tank (12) is provided on one side of the gantry (1), and the flushing plate (3) is located inside the waste water tank (12); A transfer plate (13) is movably provided on the other side of the gantry (1), and a plurality of through holes are evenly provided on the transfer plate (13).
2. The aluminum profile flushing device for robot production according to claim 1, characterized in that: The turning mechanism comprises a gear (5), a rack (6) and a hydraulic cylinder (7); the gear (5) is fixedly mounted on one end of the rotating shaft (2), and the gear (5) is located outside the gantry (1); the rack (6) is meshed and connected with the gear (5); the rack (6) is controlled to move by the hydraulic cylinder (7); an L-plate (8) is fixedly provided on the outside of the gantry (1); the hydraulic cylinder (7) is fixedly mounted on the outside of the L-plate (8); a slide groove (9) is provided on the L-plate (8); and the bottom of the rack (6) is slidably connected to the slide groove (9).
3. The aluminum profile flushing device for robot production according to claim 1, characterized in that: A drain box (15) is provided below the transfer plate (13), a transfer frame (14) is fixedly provided at the bottom of the transfer plate (13), and the transfer frame (14) is movably provided above the drain box (15).
4. The aluminum profile flushing device for robot production according to claim 1, characterized in that: The angle between the bridge plate (4) and the flushing plate (3) is 120 degrees.
5. The aluminum profile flushing device for robot production according to claim 1, characterized in that: A first limiting plate (16) is provided around the flushing plate (3).
6. The aluminum profile flushing device for robot production according to claim 1, characterized in that: Second limiting plates (17) are provided around the upper end of the transfer plate (13).