Punch forming device for air conditioner compressor base
Through the design of the stamping forming device of the air conditioning compressor base, the scratches and pit problems caused by impurities during the stamping process are solved by using airflow and cleaning structure, and the product quality and equipment life are improved.
Patent Information
- Application Number
- CN202422441188.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the stamping process, the air conditioner compressor base is prone to scratches or pits due to surface impurities and particles, which affects the appearance quality of the product.
A stamping forming device for the base of the air conditioner compressor is designed to remove surface impurities and particles through airflow, and to clean the exhaust pipes with bristles, elastic cloth and flexible magnets. Combined with a collection box and spray head to collect and moisten impurities, reducing dust and dirt accumulation.
It effectively reduces the occurrence of surface scratches and pits during stamping, improves product appearance quality, and reduces equipment wear and environmental pollution.
Smart Images

Figure CN223250105U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stamping and forming, in particular to a stamping and forming device for a base of an air-conditioning compressor. Background Art
[0002] The air conditioning compressor is an important part of the air conditioning refrigeration system. The air conditioning compressor is mainly responsible for compressing and driving the refrigerant in the refrigeration circuit.
[0003] The stamping of the air-conditioning compressor base is an important step in the production of air-conditioning accessories. In the existing technology, the stamping of the air-conditioning compressor base is to place the prepared metal sheet in the mold of the stamping machine. Through the pressure of the stamping machine, the sheet is plastically deformed or separated, thereby obtaining a compressor base of the required shape and size.
[0004] During the production and transportation of raw materials, the surface is easily contaminated with impurities such as dust and particles, which may cause scratches or pits on the surface of the raw materials after stamping during the stamping process.
[0005] To this end, the utility model provides a stamping and forming device for an air-conditioning compressor base. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes an air-conditioning compressor base stamping and forming device, comprising a processing table; a punching machine is fixedly connected to the side wall of the processing table; a motor is fixedly connected to the middle of the processing table; a rotating shaft is fixedly connected to the output end of the motor; the middle of the rotating shaft passes through the top of the processing table; the end of the rotating shaft is fixedly connected to a rotating plate; the bottom of the rotating plate is rotatably connected to the top of the processing table; multiple lower molds are installed in the middle of the rotating plate; an air pump is fixedly connected to the middle of the processing table; a connecting pipe is fixedly connected to the middle of the air pump; a support rod is fixedly connected to the top of the processing table; the end of the support rod is fixedly connected to an exhaust pipe; the end of the connecting pipe is fixedly connected to one end of the exhaust pipe; multiple exhaust holes are opened in the middle of the exhaust pipe; the air flow is discharged to the surface of the raw material through the above structure, which can effectively blow away impurities and particulate matter attached to the surface of the raw material, and can effectively reduce the problem of scratches or pits on the surface of the raw material caused by the stamping process.
[0008] Preferably, two sleeves are slidingly connected in the middle of the exhaust pipe; bristles are fixed in the middle of the sleeve; the ends of the bristles are in contact with the surface of the exhaust pipe; through the above structure, the bristles can effectively reduce the accumulation of dust and dirt on the surface of the exhaust pipe due to long-term work, and reduce the resistance to air flow caused by the accumulation of dust and impurities at the edge of the exhaust hole.
[0009] Preferably, two elastic cloths are fixed to the middle of the exhaust pipe; the other end of the elastic cloth is fixed to the side wall of the sleeve; the two elastic cloths are arranged opposite to each other; through the above structure, the elastic cloth can form a tight connection between the sleeve and the exhaust pipe, and when the bristles clean the surface of the exhaust pipe, impurities can be effectively collected and restricted.
[0010] Preferably, a plurality of flexible magnets are fixed to the middle of the elastic cloth; the plurality of flexible magnets are fixed inside the elastic cloth; through the above structure, the flexible magnets can effectively absorb metal particles and rust substances accumulated on the surface of the exhaust pipe during the stamping process, and can effectively absorb and remove magnetic impurities on the surface of the exhaust pipe.
[0011] Preferably, a collection box is fixedly connected to the top of the processing table; the side walls of the collection box are arc-shaped; through the above structure, the collection box can effectively collect debris and impurities generated during the stamping process, and effectively reduce the re-adhesion of debris and impurities to the surface of the raw material.
[0012] Preferably, a drain pipe is fixedly connected to the middle of the collection box; the middle of the drain pipe passes through the side wall of the collection box; a plurality of spray heads are fixedly connected to the middle of the drain pipe; through the above structure, the spray head discharges water mist into the collection box to moisten the impurities and debris collected inside the collection box.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The air-conditioning compressor base stamping and forming device described in the utility model can effectively blow away impurities and particulate matter attached to the surface of the raw material by discharging air flow to the surface of the raw material, effectively reduce the problem of scratches or pits on the surface of the raw material during the stamping process, and effectively reduce the decline in the appearance quality of the product after molding.
[0015] 2. The air-conditioning compressor base stamping and forming device described in the utility model can effectively reduce the accumulation of dust and dirt on the exhaust pipe surface caused by long-term work through the bristles, and reduce the resistance to air flow caused by the accumulation of dust and impurities at the edge of the exhaust hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a three-dimensional diagram of a stamping and forming device for an air-conditioning compressor base in the utility model;
[0018] Figure 2 It is a structural diagram of the processing table in the utility model;
[0019] Figure 3 It is a schematic structural diagram of the exhaust hole in the utility model;
[0020] Figure 4 It is a structural diagram of the sleeve in the utility model;
[0021] Figure 5 This is a schematic structural diagram of the spray head in the utility model;
[0022] In the figure: 1. Processing table; 11. Punch; 12. Motor; 13. Rotating shaft; 14. Rotating plate; 15. Lower die; 16. Air pump; 17. Connecting pipe; 18. Support rod; 19. Exhaust pipe; 20. Exhaust hole; 2. Sleeve; 21. Bristles; 3. Elastic cloth; 4. Flexible magnet; 5. Collection box; 6. Drain pipe; 61. Spray head. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 4As shown, an air-conditioning compressor base stamping and forming device according to an embodiment of the present invention comprises a processing table 1; a punching machine 11 is fixedly connected to the side wall of the processing table 1; a motor 12 is fixedly connected to the middle of the processing table 1; a rotating shaft 13 is fixedly connected to the output end of the motor 12; the middle of the rotating shaft 13 passes through the top of the processing table 1; a rotating plate 14 is fixedly connected to the end of the rotating shaft 13; the bottom of the rotating plate 14 is rotatably connected to the top of the processing table 1; a plurality of lower molds 15 are installed in the middle of the rotating plate 14; An air pump 16 is fixedly connected to the middle of the processing table 1; a connecting pipe 17 is fixedly connected to the middle of the air pump 16; a support rod 18 is fixedly connected to the top of the processing table 1; an exhaust pipe 19 is fixedly connected to the end of the support rod 18; the end of the connecting pipe 17 is fixedly connected to one end of the exhaust pipe 19; a plurality of exhaust holes 20 are opened in the middle of the exhaust pipe 19; when working, the lower mold 15 is installed on the rotating plate 14, and then the raw material is placed on one of the lower molds 15, and the motor 12 is turned on after being energized, so that the output end of the motor 12 drives the rotating plate 14. The shaft 13 rotates, and at the same time, the rotating plate 14 rotates on the processing table 1 along with the end of the rotating shaft 13. The air pump 16 is powered on and turned on to discharge the airflow into the connecting pipe 17. The airflow enters the exhaust pipe 19 through one end of the connecting pipe 17, and then is discharged to the top of the processing table 1 through multiple exhaust holes 20. When the raw material rotates and passes through the bottom of the exhaust pipe 19, the airflow blows away the impurities and particulate matter on the surface of the raw material. After the punching machine 11 is powered on and turned on, it is pressed down to the position of the lower mold 15 to perform stamping and forming. By discharging the airflow to the surface of the raw material, the impurities and particulate matter attached to the surface of the raw material can be effectively blown away, which can effectively reduce the problem of scratches or pits on the surface caused by the raw material during the stamping process, effectively reduce the deterioration of the appearance quality of the formed product, effectively reduce the accumulation of impurities and particulate matter on the mold and equipment during the stamping process, effectively reduce the impurities and particulate matter entering the gaps in the mold or the sliding parts to cause increased wear, and effectively reduce the problem of equipment damage caused by dust and impurity accumulation.
[0025] like Figures 1 to 4 As shown, two sleeves 2 are slidably connected to the middle of the exhaust pipe 19; bristles 21 are fixed to the middle of the sleeve 2; the ends of the bristles 21 fit with the surface of the exhaust pipe 19; during operation, after the raw materials are blown, the sleeve 2 is slid in the middle of the exhaust pipe 19, and the ends of the bristles 21 fit with the surface of the exhaust pipe 19. During the movement of the sleeve 2, the surface of the exhaust pipe 19 and multiple exhaust holes 20 are cleaned. The bristles 21 can effectively reduce the accumulation of dust and dirt on the surface of the exhaust pipe 19 due to long-term operation, and reduce the resistance to air flow caused by the accumulation of dust and impurities at the edge of the exhaust hole 20, which can increase the exhaust efficiency of the exhaust pipe 19, effectively reduce the problem of blockage of the exhaust hole 20 caused by dust and impurities accumulated on the surface of the exhaust pipe 19 for a long time, and make the airflow discharged smoothly.
[0026] like Figures 1 to 4As shown, two elastic cloths 3 are fixedly connected to the middle of the exhaust pipe 19; the other end of the elastic cloth 3 is fixedly connected to the side wall of the sleeve 2; the two elastic cloths 3 are arranged opposite to each other; during operation, when the sleeve 2 slides in the middle of the exhaust pipe 19 for cleaning, the elastic cloth 3 moves and retracts as the sleeve 2 moves, and the impurities and particles cleaned on the surface of the exhaust pipe 19 are collected through the elastic cloth 3. The elastic cloth 3 can form a tight connection between the sleeve 2 and the exhaust pipe 19, and when the bristles 21 clean the surface of the exhaust pipe 19, the impurities can be effectively collected and restricted, which can effectively reduce the flying of dust and impurities during the cleaning process, and can effectively reduce the direct discharge of dust and impurities into the air, thereby reducing the pollution to the working environment.
[0027] like Figure 4 As shown, a plurality of flexible magnets 4 are fixed to the middle of the elastic cloth 3; the plurality of flexible magnets 4 are fixed inside the elastic cloth 3; during operation, when the sleeve 2 moves in the middle of the exhaust pipe 19, the plurality of flexible magnets 4 move with the expansion and contraction of the elastic cloth 3, and the metal chips on the surface of the exhaust pipe 19 are adsorbed by the flexible magnets 4. The flexible magnets 4 can effectively adsorb the metal particles and rust substances accumulated on the surface of the exhaust pipe 19 during the stamping process, and can effectively adsorb and remove magnetic impurities on the surface of the exhaust pipe 19, thereby effectively enhancing the cleaning effect, and can effectively protect the surface of the exhaust pipe 19 from scratches and wear, and effectively increase the service life and exhaust efficiency of the exhaust pipe 19.
[0028] like Figure 1 and Figure 5 As shown, a collecting box 5 is fixedly connected to the top of the processing table 1; the side wall of the collecting box 5 is arranged in an arc shape; during operation, when the surface of the raw material is blown, the impurities and particulate matter on the surface of the raw material enter the inside of the collecting box 5 along the air flow, and the impurities and particulate matter are collected by the collecting box 5. The collecting box 5 can effectively collect the debris and impurities generated in the stamping process, effectively reduce the debris and impurities re-attached to the surface of the raw material, effectively reduce the contamination of the raw material surface by impurities and particulate matter, and can effectively reduce the impurities and particulate matter floating in the air to cause pollution to the working environment.
[0029] like Figure 5 As shown, a drain pipe 6 is fixedly connected to the middle of the collection box 5; the middle of the drain pipe 6 passes through the side wall of the collection box 5; a plurality of spray heads 61 are fixedly connected to the middle of the drain pipe 6; when working, one end of the drain pipe 6 is connected to the water pump, and water flows into the drain pipe 6 through the water pump, and then forms water mist through the plurality of spray heads 61 and is discharged to the inside of the collection box 5. The water mist discharged into the collection box 5 by the spray heads 61 can moisten the impurities and debris collected in the collection box 5, which can effectively reduce the problem of debris flying inside the collection box 5, effectively reduce the pollution of the working environment caused by the flying of debris and impurities, and at the same time protect the safety of surrounding equipment.
[0030] During operation, the lower mold 15 is installed on the rotating plate 14, and the raw material is placed on one of the lower molds 15. The motor 12 is powered on and turned on, so that the output end of the motor 12 drives the rotating shaft 13 to rotate. At the same time, the rotating plate 14 rotates on the processing table 1 along with the end of the rotating shaft 13. The air pump 16 is powered on and turned on to discharge the airflow into the connecting pipe 17. The airflow enters the exhaust pipe 19 through one end of the connecting pipe 17, and then is discharged to the top of the processing table 1 through multiple exhaust holes 20. When the raw material rotates and passes through the bottom of the exhaust pipe 19, the airflow blows away the impurities and particulate matter on the surface of the raw material. After the punching machine 11 is powered on and turned on, it is pressed down to the position of the lower mold 15 to perform stamping and forming work. After the raw material is blown, the sleeve 2 is slid in the middle of the exhaust pipe 19, and the end of the brush 21 is connected to the surface of the exhaust pipe 19. The surface is fitted, and the surface of the exhaust pipe 19 and multiple exhaust holes 20 are cleaned during the movement of the sleeve 2. When the sleeve 2 slides in the middle of the exhaust pipe 19 for cleaning, the elastic cloth 3 expands and contracts as the sleeve 2 moves, and the impurities and particles cleaned on the surface of the exhaust pipe 19 are collected through the elastic cloth 3. When the sleeve 2 moves in the middle of the exhaust pipe 19, multiple flexible magnets 4 move with the expansion and contraction of the elastic cloth 3, and the metal chips on the surface of the exhaust pipe 19 are adsorbed by the flexible magnets 4. When the surface of the raw material is blown, the impurities and particles on the surface of the raw material follow the air flow into the collection box 5, and the impurities and particles are collected through the collection box 5. One end of the drain pipe 6 is connected to the water pump, and the water flows into the drain pipe 6 through the water pump, and then forms water mist through multiple spray heads 61 and is discharged to the inside of the collection box 5.
[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A stamping and forming device for an air-conditioning compressor base, comprising a processing table (1); characterized in that: The side wall of the processing table (1) is fixedly connected to a punching machine (11); the middle of the processing table (1) is fixedly connected to a motor (12); the output end of the motor (12) is fixedly connected to a rotating shaft (13); the middle of the rotating shaft (13) passes through the top of the processing table (1); the end of the rotating shaft (13) is fixedly connected to a rotating plate (14); the bottom of the rotating plate (14) is rotatably connected to the top of the processing table (1); a plurality of lower molds (15) are installed in the middle of the rotating plate (14); the middle of the processing table (1) is fixedly connected to an air pump (16); the middle of the air pump (16) is fixedly connected to a connecting pipe (17); the top of the processing table (1) is fixedly connected to a support rod (18); the end of the support rod (18) is fixedly connected to an exhaust pipe (19); the end of the connecting pipe (17) is fixedly connected to one end of the exhaust pipe (19); the middle of the exhaust pipe (19) is provided with a plurality of exhaust holes (20).
2. The air-conditioning compressor base stamping and forming device according to claim 1, characterized in that: Two sleeves (2) are slidably connected to the middle of the exhaust pipe (19); bristles (21) are fixed to the middle of the sleeve (2); and the ends of the bristles (21) are in contact with the surface of the exhaust pipe (19).
3. The air-conditioning compressor base stamping and forming device according to claim 2, characterized in that: Two elastic cloths (3) are fixedly connected to the middle of the exhaust pipe (19); the other ends of the elastic cloths (3) are fixedly connected to the side wall of the sleeve (2); and the two elastic cloths (3) are arranged opposite to each other.
4. The air-conditioning compressor base stamping and forming device according to claim 3, characterized in that: A plurality of flexible magnets (4) are fixedly connected to the middle of the elastic cloth (3); the plurality of flexible magnets (4) are fixedly connected to the inside of the elastic cloth (3).
5. The air-conditioning compressor base stamping and forming device according to claim 4, characterized in that: A collection box (5) is fixedly connected to the top of the processing table (1); the side wall of the collection box (5) is arranged in an arc shape.
6. The air-conditioning compressor base stamping and forming device according to claim 5, characterized in that: A drainage pipe (6) is fixedly connected to the middle of the collection box (5); the middle of the drainage pipe (6) passes through the side wall of the collection box (5); and a plurality of spray heads (61) are fixedly connected to the middle of the drainage pipe (6).