Shape correcting tool for certain long rod casting

By designing casting orthopedic tooling, and using components such as drive cylinders and positioning columns to achieve smooth orthopedic scrutiny of castings, the problem of high defect rate caused by casting deformation is solved, the orthopedic accuracy and production efficiency are improved, and the cost is reduced.

CN223250264UActive Publication Date: 2025-08-22DALIAN MILLION INVESTMENT CASTING CO LTD
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Patent Information

Application Number
CN202422547039.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-22
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Castings are prone to deform during casting, resulting in high product defect rate and high plastic surgery.

Method used

A orthopedic tool for long rod castings is designed, including a workbench, drive cylinder, adjustment box, sliding plate, movable rod and press mold. By driving the cylinder to move the sliding plate and movable rod, the press mold can be smoothly orthopedic, and precisely positioned through the coordination of the positioning column and the positioning groove.

Benefits of technology

Improve the orthopedic accuracy of castings, prevent misalignment, reduce labor intensity, simplify operational processes, and reduce production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tools, and discloses a shape righting tool for a certain long rod casting, which comprises a working table, the top of the working table is fixedly connected with a driving cylinder, the top of the working table is fixedly connected with an adjusting box, the output end of the driving cylinder is fixedly connected with a sliding plate, and the sliding plate is fixedly connected with the adjusting box. The sliding plates are arranged in the adjusting boxes, first sliding blocks are fixedly connected to the two sides of each sliding plate, first sliding grooves are formed in the adjusting boxes, the first sliding blocks are slidably connected to the interiors of the first sliding grooves, and movable rods are fixedly connected to the inner sides of the sliding plates; and the exteriors of the movable rods are slidably connected to the interiors of the adjusting boxes. According to the utility model, through the arrangement of the adjusting box, the horizontal movement of the pressing die can be more stable, the shape righting precision of a casting is improved, and through the matching of the positioning column and the positioning groove, an operator can conveniently position the casting, and the dislocation phenomenon of the casting is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of tooling, in particular to an orthopedic tooling used for a certain long rod casting. Background Art

[0002] Casting correction refers to the process of correcting or rectifying deformation or defects produced during the casting process.

[0003] During the casting process, due to material shrinkage, internal stress and other factors, castings may have varying degrees of deformation or defects, which will affect their final quality and precision.

[0004] Traditional castings are very prone to deformation during the casting process, and deformed products are very difficult to reshape, resulting in a high product defect rate. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a corrective tooling for a certain type of long rod casting, aiming to improve the problem in the prior art that castings are very easy to deform during the casting process, and the deformed products are very difficult to reshape, resulting in a high product defect rate.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an orthopedic tool used for a certain long rod casting, comprising a workbench, the top of the workbench is fixedly connected to a driving cylinder, the top of the workbench is fixedly connected to an adjusting box, the output end of the driving cylinder is fixedly connected to a sliding plate, the sliding plate is arranged inside the adjusting box, both sides of the sliding plate are fixedly connected to a first slider, the interior of the adjusting box is provided with a first slide groove, the first slider is slidably connected to the interior of the first slide groove, the inner side of the sliding plate is fixedly connected to a movable rod, the outer side of the movable rod is slidably connected to the interior of the adjusting box, and the other end of the movable rod is fixedly connected to a stabilizing component, and the stabilizing component is used to push the orthopedic mold.

[0007] Furthermore, the stabilization assembly includes a support plate, which is fixedly connected to the other end of the movable rod, and the inner side of the support plate is fixedly connected to a connecting plate, the right side of the left connecting plate is fixedly connected to a first pressure mold, and the left side of the right connecting plate is fixedly connected to a second pressure mold.

[0008] Furthermore, a positioning column is fixedly connected to the right side of the first pressing die, and a rubber pad is fixedly connected to the right end of the positioning column.

[0009] Furthermore, positioning grooves are provided inside the second pressing dies, and positioning posts are provided inside the positioning grooves.

[0010] Furthermore, a second sliding groove is provided on the top of the workbench, and supporting feet are fixedly connected to the four corners of the bottom of the workbench.

[0011] Furthermore, the bottom of each of the first pressing dies is fixedly connected to a second slider, and the bottom of each of the second pressing dies is fixedly connected to a second slider.

[0012] Furthermore, the second sliding blocks are all slidably connected to the inside of the second sliding groove.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the sliding plate is driven by the driving cylinder, and the sliding plate drives the movable rod and the support plate to move. The movement of the support plate drives the connecting plate and the die to move at the same time. The movement of the die drives the second slider to move inside the second slide groove, which can make the horizontal movement of the die more stable and improve the correction accuracy of the casting.

[0015] 2. In the utility model, the two sets of dies move toward each other, so that the positioning column and the positioning groove cooperate, which can facilitate the operator's positioning and prevent the product from being misplaced. The tooling structure is streamlined, the operation is simple, and the manufacturing cost is relatively low, which helps to reduce labor intensity, improve production efficiency, and effectively reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a certain orthopedic tool used for a long rod casting proposed in the present invention;

[0017] Figure 2 A partial structural cross-sectional view of a certain orthopedic tool used for a long rod casting proposed in the present invention;

[0018] Figure 3 This is a partial structural schematic diagram of a certain type of orthopedic tooling used for long rod castings proposed by the present invention.

[0019] Legend:

[0020] 1. Workbench; 2. Driving cylinder; 3. Adjusting box; 4. Sliding plate; 5. First slider; 6. First slide groove; 7. Movable rod; 8. Support plate; 9. Connecting plate; 10. First die; 11. Second die; 12. Positioning column; 13. Positioning groove; 14. Second slide groove; 15. Second slider; 16. Rubber pad; 17. Support foot. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figure 1 、 Figure 2 and Figure 3 The present invention provides an embodiment of an orthopedic tool for a certain long rod casting, comprising a workbench 1, the top of the workbench 1 is fixedly connected to a driving cylinder 2, the top of the workbench 1 is fixedly connected to an adjusting box 3, the output ends of the driving cylinder 2 are fixedly connected to a sliding plate 4, the sliding plate 4 is arranged inside the adjusting box 3, both sides of the sliding plate 4 are fixedly connected to a first slider 5, the interior of the adjusting box 3 is provided with a first slide groove 6, the first slider 5 is slidably connected to the interior of the first slide groove 6, the inner side of the sliding plate 4 is fixedly connected to a movable rod 7, the outer side of the movable rod 7 is slidably connected to the interior of the adjusting box 3, the other end of the movable rod 7 is fixedly connected to a stabilizing assembly, the stabilizing assembly is used to push the orthopedic mold, the stabilizing assembly comprises a supporting plate 8, the supporting plate 8 is fixedly connected to the other end of the movable rod 7, the inner side of the supporting plate 8 is fixedly connected to a connecting plate 9, the right side of the left connecting plate 9 is fixedly connected to a first die 10, and the left side of the right connecting plate 9 is fixedly connected to a second die 11.

[0023] The driving cylinder 2 is used to push the sliding plate 4, and the sliding plate 4 slides inside the adjusting box 3 through the first slider 5. The first slide groove 6 is used to limit the first slider 5. When the sliding plate 4 moves, it drives the movable rod 7 to move. The movable rod 7 drives the support plate 8 to move. The support plate 8 drives the connecting plate 9. The connecting plate 9 drives two sets of dies to perform corrective operations.

[0024] Reference Figure 1 and Figure 3 The right side of the first die 10 is fixedly connected to a positioning column 12, the right end of the positioning column 12 is fixedly connected to a rubber pad 16, the interior of the second die 11 is provided with a positioning groove 13, the interior of the positioning groove 13 is provided with a positioning column 12, the top of the workbench 1 is provided with a second slide groove 14, the four corners of the bottom of the workbench 1 are fixedly connected to support feet 17, the bottom of the first die 10 is fixedly connected to a second slider 15, the bottom of the second die 11 is fixedly connected to the second slider 15, and the second slider 15 is slidably connected to the inside of the second slide groove 14.

[0025] The positioning column 12 cooperates with the positioning groove 13 to facilitate positioning by the operator and prevent the product from being misplaced. The second slide groove 14 is used to limit the second slider 15. The supporting foot 17 is used to support the workbench 1. The rubber pad 16 is used for buffering. The two sets of dies slide through the second slider 15.

[0026] Working principle: When using the tooling, the casting is clamped on the first die 10 through the positioning column 12, and then the sliding plate 4 is driven by the driving cylinder 2. The sliding plate 4 slides inside the adjusting box 3 through the first slider 5. When the sliding plate 4 moves, it drives the movable rod 7 and the support plate 8 to move. When the support plate 8 moves, it drives the connecting plate 9 and the two sets of dies to move. The movement of the die drives the second slider 15 to move inside the second slide groove 14, which can make the horizontal movement of the die more stable and improve the correction accuracy of the casting. Through the relative movement of the two sets of dies, the positioning column 12 cooperates with the positioning groove 13 to fix the casting between the two sets of dies, which can facilitate the operator's positioning and prevent the product from being misaligned. The tooling has a streamlined structure, is easy to operate, easy to manufacture, and has a relatively low cost, which helps to reduce labor intensity, improve production efficiency, and effectively reduce production costs.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tool for orthopedics used for a certain type of long rod casting, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a driving cylinder (2), the top of the workbench (1) is fixedly connected to an adjusting box (3), the output end of the driving cylinder (2) is fixedly connected to a sliding plate (4), the sliding plate (4) is arranged inside the adjusting box (3), both sides of the sliding plate (4) are fixedly connected to a first slider (5), the inside of the adjusting box (3) is provided with a first slide groove (6), the first slider (5) is slidably connected to the inside of the first slide groove (6), the inner side of the sliding plate (4) is fixedly connected to a movable rod (7), the outside of the movable rod (7) is slidably connected to the inside of the adjusting box (3), and the other end of the movable rod (7) is fixedly connected to a stabilizing component, and the stabilizing component is used to push the orthopedic mold.

2. The orthopedic tool for a long rod casting according to claim 1, characterized in that: The stabilizing assembly comprises a support plate (8), each of the support plates (8) being fixedly connected to the other end of the movable rod (7), the inner side of each of the support plates (8) being fixedly connected to a connecting plate (9), the right side of the left connecting plate (9) being fixedly connected to a first pressing die (10), and the left side of the right connecting plate (9) being fixedly connected to a second pressing die (11).

3. The orthopedic tool for a long rod casting according to claim 2, characterized in that: The right side of the first pressing mold (10) is fixedly connected to a positioning column (12), and the right end of the positioning column (12) is fixedly connected to a rubber pad (16).

4. The orthopedic tool for a long rod casting according to claim 2, characterized in that: The second pressing mold (11) is provided with a positioning groove (13) inside, and the positioning groove (13) is provided with a positioning column (12) inside.

5. The orthopedic tool for a long rod casting according to claim 1, characterized in that: The top of the workbench (1) is provided with a second sliding groove (14), and the four corners of the bottom of the workbench (1) are fixedly connected with supporting feet (17).

6. The orthopedic tool for a long rod casting according to claim 2, characterized in that: The bottom of each of the first pressing dies (10) is fixedly connected to a second slider (15), and the bottom of each of the second pressing dies (11) is fixedly connected to a second slider (15).

7. The orthopedic tool for a long rod casting according to claim 6, characterized in that: The second sliding blocks (15) are all slidably connected to the inside of the second sliding groove (14).