Novel alternating-current arc-guiding welding machine

By setting up a sealing chamber and dust removal mechanism in the welding machine, the problem of dust absorption affecting heat dissipation is solved, and efficient heat dissipation and dust prevention of the welding machine are achieved, ensuring the stable operation of the welding machine.

CN223250754UActive Publication Date: 2025-08-22GUANGZHOU WUWANG ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422260723.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-22
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In existing AC arc welding machines, AC arc welding circuits and control boards are set in non-sealed chambers, resulting in dust absorption affecting the heat dissipation performance and operating stability, and dust cannot be removed in time over time, affecting the stable and reliable operation of the welding machine.

Method used

A sealing chamber and a heat dissipation chamber that are not connected to each other is set up in the welding machine, and the AC arc-induced circuit and control board are placed in the sealing chamber. The heat collector is transferred to the heat dissipation fins of the radiator, and a dust removal mechanism is equipped to automatically remove dust, achieving efficient heat dissipation and dust prevention.

Benefits of technology

Through the combination of seal chamber design and dust removal mechanism, the welding machine is ensured to efficient heat dissipation and dustproof, ensuring the stable and reliable operation of the welding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel alternating current arc-striking welder which comprises a machine shell, a control panel, an alternating current arc-striking circuit, a heat dissipation assembly and a dust removal mechanism, a partition plate is arranged in the machine shell, the partition plate divides the interior of the machine shell into a sealing cavity and a heat dissipation cavity which are not communicated with each other, and an air outlet and an air inlet are formed in the machine shell respectively. Filter screens are arranged at the air outlet and the air inlet; the heat dissipation assembly comprises a radiator and a heat dissipation fan, the control panel and the alternating-current arc striking circuit are arranged in the sealed cavity, the heat collection end penetrates through the partition plate and then is connected with the control panel and the alternating-current arc striking circuit, and the heat dissipation fan is located in front of the air outlet; the dust removal mechanism is arranged in the heat dissipation cavity. The alternating current arc striking circuit and the control panel are arranged in the sealed cavity, heat is transferred to the radiating fins of the radiator through the heat collection block, dust adsorbed on the filter screen and the radiating fins is automatically removed through the dust removal mechanism, efficient heat dissipation is achieved, efficient dust prevention is achieved, and stable and reliable operation of the welding machine is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a novel AC arc welding machine. Background Art

[0002] In order to achieve full-time AC arc ignition, an AC arc ignition circuit consisting of a rectifier filter module, a high-frequency inverter module, a secondary rectifier module, a secondary inverter module and an output conditioning module is set up in the welding machine; the AC arc ignition circuit achieves full-time AC arc ignition under the control of the control board; when working, the AC arc ignition circuit generates a large amount of heat, and the control board also generates a certain amount of heat.

[0003] However, in the prior art, the AC arc ignition circuit and control board are arranged in a non-sealed chamber, which causes dust absorption and affects its heat dissipation performance and operating stability. In addition, the air outlet and air inlet filters of the welding machine and the fins of the radiator will also absorb dust. This dust will accumulate over time. If it is not removed in time, it will seriously affect the heat dissipation effect, thereby failing to ensure the stable and reliable operation of the welding machine.

[0004] Therefore, it is necessary to develop a new type of AC arc welding machine, in which the AC arc circuit and control board are set in a sealed chamber, and the heat is transferred to the cooling fins of the radiator through the heat collecting block. It can also automatically remove the dust adsorbed on the filter and the cooling fins, which can meet the requirements of efficient heat dissipation and efficient dust prevention, and ensure the stable and reliable operation of the welding machine. Utility Model Content

[0005] In order to solve the above problems, the technical solutions adopted by the present invention are as follows:

[0006] A novel AC arc welding machine includes a housing, a control panel, an AC arc striking circuit, a heat dissipation component, and a dust removal mechanism. The machine is characterized in that a partition perpendicular to the ground is provided in the housing, the partition dividing the interior of the housing into a sealed chamber and a heat dissipation chamber that are not connected to each other. An air outlet and an air inlet communicating with the heat dissipation chamber are respectively provided on the back and top surfaces of the housing, and filters are provided at the air outlet and air inlet.

[0007] The heat dissipation assembly includes a radiator and a heat dissipation fan arranged in the heat dissipation chamber, the control board and the AC arc ignition circuit are arranged in the sealed chamber, the heat dissipation fins of the radiator face the heat dissipation fan, the heat collecting end passes through the partition and is connected to the control board and the AC arc ignition circuit, and the heat dissipation fan is located in front of the air outlet;

[0008] The dust removal mechanism is arranged in the heat dissipation chamber, and is used to remove dust adsorbed on the heat dissipation fins and the filter screens of the air outlet and the air inlet.

[0009] Preferably, the heat dissipation assembly also includes a heat collecting block arranged in the sealed chamber, the heat collecting block is connected to the heat collecting end of the radiator, the control board and the AC arc ignition circuit are connected to the radiator through the heat collecting block, and the control board and the AC arc ignition circuit are respectively arranged on different sides of the heat collecting block.

[0010] Preferably, the dust removal mechanism includes a dust removal component and a drive component, the dust removal component is located on one side of the heat dissipation fan, and the heat dissipation fan and the dust removal component are connected to the drive end of the drive component;

[0011] When the driving component is driven, the heat dissipation fan is away from the air outlet, and the dust removal component is close to the air outlet.

[0012] Preferably, the driving assembly includes a driver and slide rails relatively arranged on the upper and lower sides of the air outlet, and the heat dissipation fan and the dust removal assembly are respectively slidably connected to the slide rails through sliders, wherein a rotatable screw is provided in one of the slide rails, and the corresponding slider is threadedly connected to the screw, and a guide rod is provided in the other slide rail, and the corresponding slider is slidably connected to the guide rod, and the driving end of the driver is connected to the screw.

[0013] Preferably, the dust removal assembly includes a connecting piece, on which a first brush for cleaning dust on the air outlet filter, a second brush for cleaning dust on the air inlet filter, and a cleaning part for cleaning dust on the heat fins are respectively provided.

[0014] Preferably, the cleaning portion includes a plurality of cleaning sheets distributed in an array, and the cleaning sheets are arranged in a one-to-one correspondence with the gaps between adjacent heat dissipation fins.

[0015] Preferably, the heat dissipation fan is a variable frequency fan.

[0016] Preferably, the heat collecting block is connected to the control board and the AC arc striking circuit via a heat conducting material.

[0017] Preferably, the thermally conductive material is a phase change material.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model arranges a sealed chamber and a heat dissipation chamber which are not connected to each other in the casing, so that the AC arc striking circuit and the control board are arranged in the sealed chamber, and the heat generated by the AC arc striking circuit and the control board is transferred to the heat dissipation fins of the radiator through the heat collecting block. At the same time, the dust adsorbed on the filter and the heat dissipation fins is automatically removed by the dust removal mechanism, thereby satisfying the heat dissipation and realizing efficient dust prevention, thereby ensuring the stable and reliable operation of the welding machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 It is a top view of the utility model;

[0022] Figure 3 for Figure 2 Schematic diagram of the AA section structure;

[0023] Figure 4 for Figure 2 Schematic diagram of the BB cross-section structure;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the dust removal mechanism in the utility model;

[0025] Among them: casing 1, control board 2, AC arc striking circuit 3, heat dissipation component 4, partition 5, filter 6, dust removal component 7, drive component 8, sealed chamber 10, heat dissipation chamber 20, radiator 41, heat dissipation fan 42, heat collecting block 43, connecting part 71, first brush 72, second brush 73, cleaning part 74, driver 81, slide rail 82, screw 83, guide rod 84, cleaning sheet 741, air outlet 1a, air inlet 1b. DETAILED DESCRIPTION

[0026] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to facilitate a more thorough and comprehensive understanding of the disclosure of the present invention.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," "upper," "lower," "front," "rear," and similar expressions used herein are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] Below, the present invention is further described with reference to the accompanying drawings and specific embodiments:

[0030] like Figure 1-5 As shown, a novel AC arc welding machine includes a housing 1, a control panel 2, an AC arc striking circuit 3, a heat dissipation assembly 4, and a dust removal mechanism. A partition 5 perpendicular to the ground is provided in the housing 1. The partition 5 divides the interior of the housing 1 into a sealed chamber 10 and a heat dissipation chamber 20 that are not connected to each other. An air outlet 1a and an air inlet 1b that communicate with the heat dissipation chamber 20 are respectively provided on the back and top surfaces of the housing 1. Filters 6 are provided at the air outlet 1a and the air inlet 1b.

[0031] The heat dissipation assembly 4 includes a radiator 41 and a heat dissipation fan 42 provided in the heat dissipation chamber 20. The control board 2 and the AC arc ignition circuit 3 are provided in the sealed chamber 10. The heat dissipation fins of the radiator 41 face the heat dissipation fan 42. The heat collecting end passes through the partition 5 and is connected to the control board 2 and the AC arc ignition circuit 3. The heat dissipation fan 42 is located in front of the air outlet 1a.

[0032] The dust removal mechanism is provided in the heat dissipation chamber 20 and is used to remove dust adsorbed on the heat dissipation fins and the filter screens 6 of the air outlet 1a and the air inlet 1b.

[0033] In this embodiment, a sealed chamber 10 and a heat dissipation chamber 20 that are not connected to each other are provided in the casing 1, so that the AC arc ignition circuit 3 and the control board 2 are provided in the sealed chamber 10, and the heat generated by the AC arc ignition circuit 3 and the control board 2 is transferred to the heat dissipation fins of the radiator 41 through the heat collecting block 43, and the dust adsorbed on the filter 6 and the heat dissipation fins is automatically removed by the dust removal mechanism, which satisfies the heat dissipation and realizes efficient dust prevention, thereby ensuring the stable and reliable operation of the welding machine.

[0034] Further, such as Figure 2 、 3 4, in order to concentrate and quickly absorb the heat generated by the control board 2 and the AC arc ignition circuit 3 and transfer it to the radiator 41, thereby improving the heat transfer efficiency; the heat dissipation component 4 also includes a heat collecting block 43 arranged in the sealed chamber 10, and the heat collecting block 43 is connected to the heat collecting end of the radiator 41. The control board 2 and the AC arc ignition circuit 3 are connected to the radiator 41 through the heat collecting block 43, and the control board 2 and the AC arc ignition circuit 3 are respectively arranged on different sides of the heat collecting block 43.

[0035] Further, such as Figure 2 、 3 As shown in , 4, and 5, the dust removal mechanism includes a dust removal component 7 and a drive component 8. The dust removal component 7 is located on one side of the heat dissipation fan 42. The heat dissipation fan 42 and the dust removal component 7 are connected to the driving end of the drive component 8;

[0036] When the driving assembly 8 is driven, the heat dissipation fan 42 is away from the air outlet 1a, and the dust removal assembly 7 is close to the air outlet 1a.

[0037] In this embodiment, the heat dissipation fan 42 is connected to the drive assembly 8, so that when removing dust, the heat dissipation fan 42 is moved away from the air outlet 1a while the dust removal assembly 7 is moved close to the air outlet 1a. After the dust is removed, the heat dissipation air and the dust removal assembly 7 are reset. Such a structural setting not only removes dust from the filter screen 6 of the air outlet 1a, but also does not affect the positional relationship between the heat dissipation fan 42 and the air outlet 1a, so that dust removal and heat dissipation will not interfere with each other, thereby ensuring the heat dissipation effect.

[0038] In addition, in this embodiment, when the dust removal component 7 removes dust from the filter 6 of the air outlet 1a, it also removes dust from the heat dissipation fins and the filter 6 of the air inlet 1b.

[0039] Further, such as Figure 3 、 5 As shown, the driving assembly 8 includes a driver 81 and slide rails 82 relatively arranged on the upper and lower sides of the air outlet 1a. The heat dissipation fan 42 and the dust removal assembly 7 are respectively slidably connected to the slide rails 82 through sliders. A rotatable screw 83 is provided in one of the slide rails 82, and the corresponding slider is threadedly connected to the screw 83. A guide rod 84 is provided in the other slide rail 82, and the corresponding slider is slidably connected to the guide rod 84. The driving end of the driver 81 is connected to the screw 83.

[0040] In this embodiment, the driver 81 drives the rotating screw 83 to drive the slider to slide relative to the slide rail 82, thereby realizing the movement drive of the heat dissipation fan 42 and the dust removal component 7.

[0041] Further, such as Figure 5 As shown, the dust removal assembly 7 includes a connecting member 71, on which are respectively provided a first brush 72 for cleaning dust from the filter screen 6 at the air outlet 1a, a second brush 73 for cleaning dust from the filter screen 6 at the air inlet 1b, and a cleaning part 74 for cleaning dust from the heat fins.

[0042] In this embodiment, when the dust removal assembly 7 is working, the connector 71 can be driven to move back and forth on the slide rail 82 multiple times to clean the dust on the filter 6 and the heat dissipation fins according to the situation.

[0043] In this embodiment, while the first brush 72 cleans the dust on the filter 6 of the air outlet 1a, the second brush 73 and the cleaning part 74 clean the dust on the filter 6 of the air inlet 1b and the heat dissipation fins respectively, so that multiple positions can be cleaned and dusted in a single movement, simplifying the dust removal structure.

[0044] Further, such as Figure 5As shown, the cleaning portion 74 includes a plurality of cleaning sheets 741 distributed in an array, and the cleaning sheets 741 are arranged in a one-to-one correspondence with the gaps between adjacent heat dissipation fins.

[0045] In this embodiment, when the cleaning portion 74 removes dust from the heat sink fins, the cleaning sheet 741 enters the gap between adjacent heat sink fins and scrapes out the dust in the gap and the side walls of the heat sink fins during the movement, thereby achieving efficient and reliable dust removal of the heat sink fins.

[0046] Furthermore, the heat dissipation fan 42 is a variable frequency fan.

[0047] In this embodiment, when the dust removal mechanism completes the dust removal work, the heat dissipation fan 42 moves to the air outlet 1a position. At this time, the rotation speed of the heat dissipation fan 42 is increased to quickly discharge the dust floating in the heat dissipation chamber 20, thereby achieving efficient dust removal; the above actions can be repeated multiple times according to actual conditions.

[0048] Furthermore, the heat collecting block 43 is connected to the control board 2 and the AC arc striking circuit 3 via a heat conducting material (not shown in the figure).

[0049] Furthermore, the thermal conductive material is a phase change material.

[0050] In this embodiment, the phase change material changes from solid to liquid as the temperature rises, completely filling the interface air gap and the gaps between the control board 2, the AC arc ignition circuit 3 and the heat collection block 43, thereby improving the heat conduction efficiency.

[0051] For those skilled in the art, various other corresponding changes and deformations can be made based on the technical solutions and concepts described above, and all of these changes and deformations should fall within the scope of protection of the claims of this utility model patent.

Claims

1. A new type of AC arc welding machine, including a housing, a control panel, an AC arc circuit, a heat dissipation component and a dust removal mechanism, characterized in that: A partition perpendicular to the ground is provided inside the housing, the partition dividing the interior of the housing into a sealed chamber and a heat dissipation chamber that are not connected to each other, an air outlet and an air inlet connected to the heat dissipation chamber are respectively provided on the back and top surfaces of the housing, and filters are provided at the air outlet and the air inlet; The heat dissipation assembly includes a radiator and a heat dissipation fan arranged in the heat dissipation chamber, the control board and the AC arc ignition circuit are arranged in the sealed chamber, the heat dissipation fins of the radiator face the heat dissipation fan, the heat collecting end passes through the partition and is connected to the control board and the AC arc ignition circuit, and the heat dissipation fan is located in front of the air outlet; The dust removal mechanism is arranged in the heat dissipation chamber, and is used to remove dust adsorbed on the heat dissipation fins and the filter screens of the air outlet and the air inlet.

2. A novel AC arc welding machine according to claim 1, characterized in that: The heat dissipation assembly also includes a heat collecting block arranged in the sealed chamber, the heat collecting block is connected to the heat collecting end of the radiator, the control board and the AC arc ignition circuit are connected to the radiator through the heat collecting block, and the control board and the AC arc ignition circuit are respectively arranged on different sides of the heat collecting block.

3. A novel AC arc welding machine according to claim 1, characterized in that: The dust removal mechanism includes a dust removal component and a drive component. The dust removal component is located on one side of the heat dissipation fan. The heat dissipation fan and the dust removal component are connected to the drive end of the drive component. When the driving component is driven, the heat dissipation fan is away from the air outlet, and the dust removal component is close to the air outlet.

4. A novel AC arc welding machine according to claim 3, characterized in that: The driving assembly includes a driver and slide rails relatively arranged on the upper and lower sides of the air outlet. The heat dissipation fan and the dust removal assembly are respectively slidably connected to the slide rails through sliders. A rotatable screw is provided in one of the slide rails, and the corresponding slider is threadedly connected to the screw. A guide rod is provided in the other slide rail, and the corresponding slider is slidably connected to the guide rod. The driving end of the driver is connected to the screw.

5. A novel AC arc welding machine according to claim 3 or 4, characterized in that: The dust removal assembly includes a connecting piece, on which a first brush for cleaning dust on the air outlet filter, a second brush for cleaning dust on the air inlet filter, and a cleaning part for cleaning dust on the heat fins are respectively provided.

6. A novel AC arc welding machine according to claim 5, characterized in that: The cleaning portion includes a plurality of cleaning sheets distributed in an array, and the cleaning sheets are arranged in a one-to-one correspondence with the gaps between adjacent heat dissipation fins.

7. A novel AC arc welding machine according to claim 1 or 3, characterized in that: The heat dissipation fan is a variable frequency fan.

8. A novel AC arc welding machine according to claim 2, characterized in that: The heat collecting block is connected to the control board and the AC arc striking circuit via heat conducting material.

9. A novel AC arc welding machine according to claim 8, characterized in that: The heat-conducting material is a phase-change material.