Perforating device for nodular cast iron casting

Abstract

The utility model relates to a nodular cast iron casting punching device which comprises two sets of oppositely-arranged connecting circular plates, the opposite ends of the two sets of connecting circular plates are both provided with circular block plates, rotating parts are arranged between the connecting circular plates and the circular block plates, and the rotating parts are used for driving the circular block plates to rotate. Mounting shells are arranged on the opposite end faces of the two circular block plates, the mounting shells extend in the radial direction of the circular block plates, grinding parts and moving parts are arranged on the mounting shells, and the moving parts are used for driving the grinding parts to move in the axial direction of the mounting shells. By means of the punching device, continuous multiple times of punching can be effectively conducted on the ends of flange type spheroidal graphite castings of different sizes, the punching efficiency is effectively improved, sweeps generated during punching can be effectively adsorbed and removed through cooperation of the dust collector, the dust collection header pipe and the dust collection branch pipes during punching, and the surrounding working environment during punching is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting punching equipment, in particular to a punching device for ductile iron castings. Background Art

[0002] Ductile iron castings are various parts and components made from ductile iron. Ductile iron is a high-strength cast iron material whose graphite is present in spherical form, rather than the more common flake graphite. This unique graphite form significantly improves the mechanical properties of the cast iron, making it superior to ordinary gray cast iron in strength, toughness, and plasticity.

[0003] There are many types of ductile iron castings, one of which is flange castings. During the processing of flange castings, a punching device is generally used to punch multiple ring-shaped mounting holes at the end of the flange casting for subsequent installation. However, the position of the punching knife in the punching device is generally fixed, and it is difficult to adjust the position of the punching knife to continuously punch multiple holes at both ends of flange castings of different sizes, resulting in low punching efficiency of the workpiece. Utility Model Content

[0004] The utility model aims to solve the problems existing in the prior art and provides a punching device for ductile iron castings. The specific technical solution is as follows:

[0005] A punching device for ductile iron castings comprises two groups of connecting circular plates arranged opposite to each other, circular block plates being provided at the facing ends of the two groups of connecting circular plates, a rotating portion being provided between the connecting circular plates and the circular block plates, the rotating portion being used to drive the circular block plates to rotate, a mounting shell being provided on the facing end surfaces of the two circular block plates, the mounting shell extending upward along a radial direction of the circular block plates, a grinding portion and a moving portion being provided on the mounting shell, the moving portion being used to drive the grinding portion to move in the axial direction of the mounting shell.

[0006] As an improvement of the above technical solution: it also includes an adjustment part for driving the two groups of connecting circular plates to move toward or away from each other, the adjustment part includes an adjustment shell, a second drive motor, a first threaded rod and two first nut sleeves, the second drive motor is installed on one side of the inner wall of the adjustment shell, one end of the first threaded rod is connected to the output end of the second drive motor, the other end of the first threaded rod is rotatably connected to the other side of the inner wall of the adjustment shell, the two first nut sleeves are symmetrically threaded on the first threaded rod, the first nut sleeve is connected to an L-shaped rod, one end of the L-shaped rod is movable through the outside of the adjustment shell and connected to the connecting circular plate.

[0007] As an improvement of the above technical solution: it also includes a cleaning part, which includes a first electric telescopic rod, a vacuum cleaner, a dust collection main pipe and a dust collection branch pipe. The first electric telescopic rod is installed on one of the mounting shells, the vacuum cleaner is connected to the telescopic rod of the first electric telescopic rod, the dust collection main pipe is installed at the exhaust end of the vacuum cleaner, and several dust collection branch pipes are installed on both sides of the dust collection main pipe near the connecting circular plate.

[0008] As an improvement to the above technical solution: a mounting groove is provided on the top of the connecting circular plate, a third drive motor is installed in the mounting groove, and an output shaft of the third drive motor is fixedly connected to the center of one side of the circular block plate.

[0009] As an improvement of the above technical solution: the grinding part includes a second electric telescopic rod, a movable plate and a first drive motor, the second electric telescopic rod is installed on the movable plate, the first drive motor is installed on the telescopic rod of the second electric telescopic rod, and the output shaft of the first drive motor is installed with a punching knife.

[0010] As an improvement of the above technical solution: the moving part includes a fourth drive motor, a second threaded rod and a second nut sleeve, the fourth drive motor is installed on one side of the inner wall of the mounting shell, one end of the second threaded rod is connected to the output shaft of the fourth drive motor, the other end of the second threaded rod is rotatably connected to the other side of the inner wall of the mounting shell, the second nut sleeve is threadedly connected to the second threaded rod, and one end of the movable plate is connected to the second nut sleeve.

[0011] Beneficial effects of the utility model:

[0012] 1. When punching a flange-type ductile iron casting, by executing step 1, the fourth drive motor drives the punching knife in the grinding part connected to the movable plate to align with the punching position of the flange-type ductile iron casting end. Then, the second electric telescopic rod is operated to drive the punching knife to rotate. The second electric telescopic rod is controlled to drive the punching knife toward a position at the end of the flange-type ductile iron casting to punch a hole. After punching a hole, the second electric telescopic rod is used to reset the punching knife. Then, the third drive motor is used to drive the circular block plate to rotate, so that the punching knife is aligned with the punching position of the end of the next flange-type ductile iron casting. Then, step 2 is executed and the above step 1 is repeated to punch the end punching position of the next flange-type ductile iron casting. Thus, by repeating steps 1 and 2 in sequence, the ends of flange-type ductile iron castings of different sizes can be punched multiple times continuously, effectively improving the punching efficiency.

[0013] 2. When drilling flange-type ductile iron castings, the vacuum cleaner can be started. When adjusting the position of the installation shell, the dust suction branch pipes on both sides of the dust suction main pipe can be aligned with the drilling area. Thus, the waste chips generated by drilling can be effectively adsorbed and removed through the cooperation of the vacuum cleaner, the dust suction main pipe and the dust suction branch pipes, thereby improving the working environment around the drilling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the regulating shell in the present utility model;

[0016] Figure 3 Schematic diagram of the connection structure between the connecting circular plate and the circular block plate in the present invention;

[0017] Figure 4 This is a schematic diagram of the internal structure of the installation shell in the utility model.

[0018] Figure numerals: 1. Adjustment shell; 10. Second drive motor; 11. L-shaped rod; 12. First nut sleeve; 13. First threaded rod; 2. First electric telescopic rod; 3. Vacuum cleaner; 4. Dust suction main pipe; 41. Dust suction branch pipe; 5. Connecting circular plate; 50. Mounting groove; 51. Third drive motor; 6. Circular block plate; 7. Mounting shell; 71. Fourth drive motor; 72. Second threaded rod; 73. Second nut sleeve; 81. Movable plate; 8. Second electric telescopic rod; 9. First drive motor; 91. Punch knife. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] Example

[0021] Please refer to Figures 1-4 , a punching device for ductile iron castings, comprising two sets of connecting circular plates 5 arranged opposite to each other, circular block plates 6 are provided at the opposite ends of the two sets of connecting circular plates 5, a rotating part is provided between the connecting circular plates 5 and the circular block plates 6, the rotating part is used to drive the circular block plates 6 to rotate, and the facing end surfaces of the two circular block plates 6 are provided with mounting shells 7, the mounting shells 7 extend upward along a radial direction of the circular block plates 6, and a grinding part and a moving part are provided on the mounting shell 7, and the moving part is used to drive the grinding part to move in the axial direction of the mounting shell 7.

[0022] In an optional embodiment: it also includes an adjustment part for driving the two groups of connecting circular plates 5 to move toward or away from each other, the adjustment part includes an adjustment shell 1, a second drive motor 10, a first threaded rod 13 and two first nut sleeves 12, the second drive motor 10 is installed on one side of the inner wall of the adjustment shell 1, one end of the first threaded rod 13 is connected to the output end of the second drive motor 10, the other end of the first threaded rod 13 is rotatably connected to the other side of the inner wall of the adjustment shell 1, the two first nut sleeves 12 are symmetrically threadedly connected to the first threaded rod 13, and the first nut sleeve 12 is connected to an L-shaped rod 11, one end of the L-shaped rod 11 is movable through the outside of the adjustment shell 1 and is connected to the connecting circular plate 5. The plates 5 are connected. Specifically, each L-shaped rod 11 is fixedly connected to the adjacent connecting circular plates 5. A guide rod 1 arranged parallel to the first threaded rod 13 is fixedly connected inside the adjusting housing 1. One end of the two first nut sleeves 12 is slidably sleeved on the surface of the guide rod 1, so that the two first nut sleeves 12 can move stably. Two sets of threads with opposite directions are provided on the first threaded rod 13. The inner side of the first nut sleeve 12 corresponds to this thread. When the second drive motor 10 is started and operated, the first threaded rod 13 can be driven to rotate, so that the first nut sleeve 12 drives the two connecting circular plates 5 connected by the L-shaped rod 11 to move toward or away from each other. When in use, the distance between the two sets of grinding parts can be easily adjusted through the adjustment part, which can be convenient for flange ductile castings of different lengths.

[0023] In an optional embodiment: it also includes a cleaning part, which includes a first electric telescopic rod 2, a vacuum cleaner 3, a dust collection main pipe 4 and a dust collection branch pipe 41. The first electric telescopic rod 2 is installed on one of the mounting shells 7, the vacuum cleaner 3 is connected to the telescopic rod of the first electric telescopic rod 2, the dust collection main pipe 4 is installed on the exhaust end of the vacuum cleaner 3, and a plurality of dust collection branch pipes 41 are installed on both sides of the dust collection main pipe 4 close to the connecting circular plate 5. Specifically, the dust collection branch pipes 41 are arranged in an arc shape, and multiple dust collection branch pipes 41 are evenly distributed on the dust collection main pipe 4, thereby increasing the dust collection range. A filter can be installed on the dust collection branch pipe 41 to prevent larger impurity particles from entering the vacuum cleaner 3 and causing an impact.

[0024] In an optional embodiment, a mounting groove 50 is provided on the top of the connecting circular plate 5 , a third drive motor 51 is installed in the mounting groove 50 , and an output shaft of the third drive motor 51 is fixedly connected to the center of one side of the circular block plate 6 .

[0025] In an optional embodiment: the grinding part includes a second electric telescopic rod 8, a movable plate 81 and a first drive motor 9, the second electric telescopic rod 8 is installed on the movable plate 81, the first drive motor 9 is installed on the telescopic rod of the second electric telescopic rod 8, and the output shaft of the first drive motor 9 is installed with a punching knife 91.

[0026] In an optional embodiment: the moving part includes a fourth drive motor 71, a second threaded rod 72 and a second nut sleeve 73, the fourth drive motor 71 is installed on one side of the inner wall of the mounting shell 7, one end of the second threaded rod 72 is connected to the output shaft of the fourth drive motor 71, and the other end of the second threaded rod 72 is rotatably connected to the other side of the inner wall of the mounting shell 7, the second nut sleeve 73 is threadedly connected to the second threaded rod 72, and one end of the movable plate 81 is connected to the second nut sleeve 73. Specifically, the movable plate 81 is located in the through opening opened on one side of the mounting shell 7, and a guide rod 2 arranged parallel to the second threaded rod 72 is fixedly connected inside the mounting shell 7, and one end of the second nut sleeve 73 is slidably sleeved on the surface of the guide rod 2, so that the second nut sleeve 73 can stably move in a straight line.

[0027] Specifically, when punching a hole in a flange-type ductile iron casting, the flange-type ductile iron casting is first clamped and fixed by an existing fixture so that the flange-type ductile iron casting is located between the two circular blocks 6. Then, the L-shaped rod 11 is started, and the two circular blocks 6 are driven to move toward each other by connecting the circular plate 5 and the L-shaped rod 11, so that the grinding portion is close to the two ends of the flange-type ductile iron casting. The fourth drive motor 71 is started according to the radius size of the two ends of the flange-type ductile iron casting, and then the fourth drive motor 71 is driven to connect with the movable plate 81 by executing step 1. The punching knife 91 in the grinding part is aligned with the punching position of the end of the flange-type ductile casting, and then the punching knife 91 is driven to rotate by running the second electric telescopic rod 8. The punching knife 91 is driven by controlling the second electric telescopic rod 8 to punch a position toward the end of the flange-type ductile casting. After punching a position, the punching knife 91 is reset by the second electric telescopic rod 8. The circular block 6 is driven to rotate by running the third drive motor 51 so that the punching knife 91 is aligned with the punching position of the end of the next flange-type ductile casting. Then, step 2 is executed again, and the above step 1 is repeated to punch the end punching position of the next flange-type ductile casting. Therefore, repeating steps 1 and 2 in sequence can effectively perform multiple continuous punching on the ends of flange-type ductile castings of different sizes, effectively improving the punching efficiency.

[0028] While drilling the flange-type ductile iron casting, the vacuum cleaner 3 can be started, and while adjusting the position of the mounting shell 7, some of the dust suction branch pipes 41 on both sides of the dust suction main pipe 4 can be synchronously aligned with the drilling area. Thus, while drilling, the waste debris generated by drilling can be effectively adsorbed and removed through the cooperation of the vacuum cleaner 3, the dust suction main pipe 4 and the dust suction branch pipes 41, thereby improving the working environment around the drilling.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A punching device for ductile iron castings, characterized in that: The invention comprises two groups of connecting circular plates (5) arranged opposite to each other, circular blocks (6) are arranged at the opposite ends of the two groups of connecting circular plates (5), a rotating part is arranged between the connecting circular plates (5) and the circular blocks (6), the rotating part is used to drive the circular blocks (6) to rotate, and a mounting shell (7) is arranged on the opposite end faces of the two circular blocks (6), the mounting shell (7) extends in a radial direction of the circular blocks (6), and a grinding part and a moving part are arranged on the mounting shell (7), and the moving part is used to drive the grinding part to move in the axial direction of the mounting shell (7).

2. The punching device for ductile iron castings according to claim 1, characterized in that: The invention also includes an adjusting portion for driving the two groups of connecting circular plates (5) to move toward or away from each other, the adjusting portion including an adjusting housing (1), a second driving motor (10), a first threaded rod (13) and two first nut sleeves (12), wherein the second driving motor (10) is mounted on one side of the inner wall of the adjusting housing (1), one end of the first threaded rod (13) is connected to the output end of the second driving motor (10), the other end of the first threaded rod (13) is rotatably connected to the other side of the inner wall of the adjusting housing (1), the two first nut sleeves (12) are symmetrically threadedly connected to the first threaded rod (13), an L-shaped rod (11) is connected to the first nut sleeve (12), and one end of the L-shaped rod (11) is movably extended to the outside of the adjusting housing (1) and connected to the connecting circular plate (5).

3. The punching device for ductile iron castings according to claim 1, characterized in that: The cleaning part further comprises a cleaning portion, the cleaning part comprising a first electric telescopic rod (2), a dust collector (3), a dust collection main pipe (4) and a dust collection branch pipe (41), the first electric telescopic rod (2) being mounted on one of the mounting shells (7), the dust collector (3) being connected to the telescopic rod of the first electric telescopic rod (2), the dust collection main pipe (4) being mounted on the exhaust end of the dust collector (3), and a plurality of dust collection branch pipes (41) being mounted on both sides of the dust collection main pipe (4) close to the connecting circular plate (5).

4. The punching device for ductile iron castings according to claim 3, characterized in that: A mounting groove (50) is provided on the top of the connecting circular plate (5), a third drive motor (51) is installed in the mounting groove (50), and an output shaft of the third drive motor (51) is fixedly connected to the center of one side of the circular block plate (6).

5. The punching device for ductile iron castings according to claim 4, characterized in that: The polishing part comprises a second electric telescopic rod (8), a movable plate (81) and a first drive motor (9); the second electric telescopic rod (8) is mounted on the movable plate (81); the first drive motor (9) is mounted on the telescopic rod of the second electric telescopic rod (8); and a punching knife (91) is mounted on the output shaft of the first drive motor (9).

6. The punching device for ductile iron castings according to claim 5, characterized in that: The moving part includes a fourth drive motor (71), a second threaded rod (72) and a second nut sleeve (73); the fourth drive motor (71) is installed on one side of the inner wall of the mounting shell (7); one end of the second threaded rod (72) is connected to the output shaft of the fourth drive motor (71); the other end of the second threaded rod (72) is rotatably connected to the other side of the inner wall of the mounting shell (7); the second nut sleeve (73) is threadedly connected to the second threaded rod (72); and one end of the movable plate (81) is connected to the second nut sleeve (73).

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